Claims
- 1. A two roll crusher comprising:a main frame; a first roll having a longitudinal axis rotatably mounted on the main frame; a pivot on the main frame; a carrier frame atop the main frame having a first end and a second end, said first end being pivotally attached to the main frame by the pivot and said second end being free to move relative to the main frame; a second roll having a longitudinal axis rotatably mounted on the carrier frame, the first and second rolls being in an opposed spaced apart relationship defining a material crushing gap between the first and second rolls; and an actuator between the main frame and free end of the carrier frame to urge the carrier frame about the pivot so as to raise or lower the carrier frame on the main frame and move the second roll mounted on the carrier frame relative to the first roll so as to adjust the crushing gap between the first and second rolls.
- 2. The two roll crusher of claim 1 wherein the pivot is positioned on the main frame in an asymmetric position relative to longitudinal axes of the first and second rolls.
- 3. The two roll crusher of claim 1 wherein the actuator further comprises a jack apparatus.
- 4. The two roll crusher of claim 1 wherein the actuator further comprises a servomotor.
- 5. The two roll crusher of claim 1 wherein the actuator is controlled by a computer program.
- 6. The two roll crusher of claim 1 further comprising a housing on the main frame.
- 7. The two roll crusher of claim 1 further comprising a shroud on the frame, the shroud having a material inlet opening and a material discharge opening.
- 8. A roll type crushing apparatus comprising:a base frame; a first crushing roll rotatably mounted at a fixed position on said base frame; a roll carriage frame on the base frame, said roll carriage having a first end of the frame attached to the base frame by a pivot and a second end of the frame being moveable relative to the base frame; a second crushing roll rotatably mounted on the roll carriage frame, the first and second rotatably mounted crushing rolls in cooperative opposition defining a crushing gap of a predetermined dimension there between; an actuator mechanism at the free end of the roll carriage frame for moving the roll carriage frame about the pivot, wherein movement of the roll carriage frame about the pivot moves the second crushing roll toward or away from the first crushing roll in an arc to change the predetermined dimension of the crushing gap between the first and second rotatably mounted crushing rolls; and a drive apparatus for driving the first and second rotatably mounted crushing rolls for a crushing operation.
- 9. In a roll crusher having a base frame, first and second rotatably mounted crushing rolls having parallel longitudinal axes in cooperative opposition to one another providing a material crushing gap between the rolls of an appropriate dimension, and an apparatus for driving the rolls for a crushing operation, the improvement comprising:a roll carriage frame having a first end attached by a pivot to the base frame and a second end, the second rotatably mounted crushing roll being mounted on the roll carriage frame, said pivot being asymmetrically positioned between the parallel axes of the recited crushing rolls so that raising or lowering of the second end of the roll carriage frame effects a pivotal movement of the roll carriage to move the second rotatably mounted crushing roll relative the first rotatably mounted crushing roll to adjust the material crushing gap between the rolls without shutting down operation of the roll crusher.
- 10. The improvement of claim 9 wherein the pivot is positioned on the base frame nearer to the longitudinal axis of the first rotatably mounted crushing roll than to the longitudinal axis of the second rotatably mounted crushing roll.
- 11. The improvement of claim 9 further comprising an actuator for raising or lowering the unattached end of the roll carriage.
- 12. The improvement of claim 11 wherein the actuator is controlled by a software program.
- 13. The improvement of claim 11 wherein the actuator further comprises a jack assembly.
- 14. The improvement of claim 9 wherein the second rotatably mounted roll is spring biased within the roll carriage toward the first rotatably mounted roll so as to permit sufficient deflection of the rolls to pass non-crushable material between the rolls.
- 15. A two roll crusher comprising:a frame including a base frame section and an upper frame section; a housing on the frame having a material input opening and a crushed material output opening; a first rotatably mounted crushing roll having a longitudinal axis mounted in a fixed position on the upper frame section within the housing; a movable crushing roll carriage frame section on the main frame adiacent to the upper frame section and having a first end attached to the base frame section and a second end that is free to move relative to the main frame section; a second rotatably mounted crushing roll having a longitudinal axis mounted on the crushing roll carriage frame section in cooperative opposition to the first rotatably mounted crushing roll providing a material crushing gap of a predetermined dimension between the rolls; apparatus for adjusting a preset tension on the second crushing roll to control deflection of the second crushing roll when uncrushable material is introduced between the crushing rolls; a pivot on the base frame section for the pivotal attachment of the first end of the crushing roll carriage frame section to the base frame, said pivot positioned on the main frame between the first and second crushing rolls at a point that is asymmetrical to the longitudinal axes of the first and second crushing rolls, wherein movement of the second end of the crushing roll carriage frame section effects movement of the crushing roll carriage frame about the pivot to changes the dimension of the crushing gap without affecting the preset tension on the second crushing roll; an actuator assembly for effecting pivotal movement of the roll carriage frame section about the pivot thereby varying the material crushing gap between the rolls without changing the preset tension on the second crushing roll; and a drive apparatus operatively connected to the first crushing roll_for driving the first and second rotatably mounted crushing rolls for a crushing operation.
- 16. The two roll crusher of claim 15 wherein the actuator assembly is operatively associated with a computer program.
- 17. A closed loop crushing system, comprising:a roll crusher having a base frame with a lower frame section and an upper frame section a first rotatably mounted crushing roll having an axis of rotation mounted in a fixed position on the base frame upper section; a crushing roll carriage adjacent the upper frame section having a first end attached to the base frame adiacent a midpoint of the roll crusher and an unattached end; a second rotatably mounted crushing roll having an axis of rotation carried_on the crushing roll carriage in cooperative opposition to the first rotatably mounted crushing roll providing a material crushing gap between the rolls dimensioned to crush material to a desired size; a pivot on the base frame asymmetrically positioned between the respective axes of rotation of the first and second crushing rolls for pivotal attachment of the crushing roll carriage to the base frame; a drive apparatus for driving the first and second rotatably mounted crushing rolls for a crushing operation; an actuator at the unattached end of the crushing roll carriage for effecting pivotal movement of the roll carriage about the asymmetrically positioned pivot to change the material crushing gap between the rolls during operation of the crusher; a conveyer system operatively associated with the two roll crusher discharge opening to convey crushed material away from the two roll crusher; and a separating apparatus operatively associated with the conveyer system for separating crushed material of a desired size and returning crushed material larger than the desired size to the conveyer for transport back to the two roll crusher.
- 18. The closed loop crushing system of claim 17 further comprising a computer operatively associated with the separating apparatus and the actuator assembly, said computer being programmed to obtain crushed material size data from the separating apparatus and to operate the actuator assembly to adjust the crushing gap between the rolls in response to the data.
- 19. The closed loop crusher system of claim 17 wherein the actuator assembly further comprises a servo motor operatively associated with the computer.
- 20. The closed loop crusher system of claim 17 wherein the separating apparatus is a sizing screen apparatus.
- 21. A roll crusher comprising:a rectangular frame; at least one laterally mounted crushing beam on the frame; and a crushing roll in cooperative opposition to the crushing beam providing a material crushing gap of a predetermined dimension between the crushing roll and the crushing beam, said crushing roll mounted on a movable roll carriage frame, said roll carriage frame having a rectangular configuration with a first end attached to the frame by a pivot positioned asymmetrically relative to the crushing beam and the crushing roll axis and an unattached second end wherein a movement of the unattached end of the roll carriage frame about the pivot moves the crushing roll in an arc relative to the crushing beam to effect a change in the dimension of the crushing gap between the crushing roll and the crushing beam.
- 22. The roll crusher of claim 21 further comprising an actuator for effecting pivotal movement of the roll carriage frame about the pivot.
- 23. The roll crusher of claim 21 further comprising a drive means for driving the crushing roll in a crushing operation.
- 24. The roll crusher of claim 22 employed in a closed loop crushing system.
- 25. A two roll crusher comprising:a main frame; a first roll having a longitudinal axis rotatably mounted on the main frame; a carrier frame having a first end attached to the main frame and an unattached second end; a second roll having a longitudinal axis rotatably mounted in the carrier frame, the first and second rolls being in an opposed spaced apart relationship defining a material crushing gap between the first and second rolls; a pivot connecting said first end of the carrier frame to the main frame, said pivot asymmetrically positioned relative to the longitudinal axes of the first and second roll; an actuator between the main frame and the unattached end of the carrier frame to urge the carrier frame about the pivot to move the second roll relative to the first roll so as to adjust the crushing gap between the first and second rolls wherein said adjustment can be made without stopping operation of the crusher.
- 26. A two roll crusher comprising:a box-like main frame and a housing on the frame with a material inlet and a crushed material discharge outlet; a first motor driven crushing roll is rotatably mounted on the frame within the housing; a roll carriage having a generally rectangular frame positioned atop the main frame, one end of the roll carriage attached to the main frame near a midpoint of the main frame by pivot, the opposite end of the roll carriage being unattached; a second crushing roll mounted on the roll carriage, the first and second crushing rolls being in an opposed, spaced apart relationship defining a material crushing gap between the first and second crushing rolls; tensioning apparatus operatively connected to said second crushing roll to maintain an appropriate preset tension on the second crushing roll to control deflection of the roll when uncrushable material is introduced between the first and second crushing rolls; said pivot connecting the crushing roll carriage to the main frame being asymmetrically positioned on the main frame nearer to the first crushing roll than to the second crushing roll, wherein movement of the roll carriage about the asymmetric pivot effects movement of the second crushing roll relative to the first crushing roll so as to adjust the crushing gap between the first and second crushing roll, said adjustment capable of being effected without stopping operation of the crusher and without affecting a change in the preset tension on the second crushing roll.
- 27. The two roll crusher of claim 26 wherein the crushing gap between the first and second crushing rolls can be adjusted from a gap of approximately ⅛ inch to approximately one inch.
CROSS REFERENCE TO RELATED APPLICATIONS
This application claims priority to provisional patent application Ser. No. 60/256,763 filed Dec. 19, 2000.
US Referenced Citations (12)
Non-Patent Literature Citations (1)
Entry |
Author: Williams Patent Crusher & Pulverizer Co. Bulletin 915 titled “Roll Crushers—Heavy Duty, Single and Double Roll Crushers” (undated), pp. 1 through 4. |
Provisional Applications (1)
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Number |
Date |
Country |
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60/256763 |
Dec 2000 |
US |