1. Field of the Invention
This invention relates generally to cylinder assemblies and, in one particular embodiment, to a dual-acting hydraulic cylinder.
2. Technical Considerations
Fluid powered linear actuators are commonly referred to in the mechanical arts as “cylinders”. These known cylinders are generally either pneumatically or hydraulically actuated. One common type of cylinder is a conventional rod cylinder in which a cylindrical rod moves into and out of the cylinder casing or cylinder tube due to fluid pressure on the end of the rod. Another common type of cylinder is a piston cylinder. A piston cylinder is similar to a rod cylinder but the end of the rod has a larger surface area “piston” attached thereto to increase the surface area upon which the fluid pressure acts.
As will be appreciated by one of ordinary skill in the art, the force that a cylinder can exert on a load is based primarily on two factors. These are (1) the pressure of the fluid utilized in the cylinder and (2) the surface area across which the pressure is exerted. A rod cylinder utilizes the surface area of the end of the rod to do work. A piston cylinder utilizes the larger surface area of the piston to do work. If two cylinders of identical tube size, rod size (diameter and length), and fluid pressure are compared, the piston cylinder will be able to exert more force than the rod cylinder due to the fluid pressure acting over the larger surface area of the piston. However, given equal flow rates of the actuating fluid into the cylinders, the rod cylinder will travel more quickly than the piston cylinder. That is, the rod of the rod cylinder will extend more rapidly out of the tube than the rod of the piston cylinder.
One of the challenges of fluid power has been to get a piston cylinder to act as quickly as a rod cylinder when greater force is not needed. Two conventional ways to achieve this goal are: (1) to use a pump with variable volume displacement to increase fluid flow when high pressure (larger force) is not needed or (2) regenerating fluid from the rod side of the piston into the opposite side of the piston. Both of these methods have drawbacks. The use of variable displacement pumps increases the cost and size of the system. Regeneration requires the use of a complex combination of valves to divert the fluid from one side of the piston to the other or to a reservoir. Regeneration also typically requires higher fluid flow rates through the cylinder ports and associated piping.
Therefore, it would be advantageous to provide a cylinder that combines the operational characteristics of both a piston cylinder and a rod cylinder. That is, a cylinder that provides a large initial force (characteristic of a piston cylinder) to move a load followed by a lower force but faster speed (characteristic of a rod cylinder) once the load is in motion.
A two-speed cylinder of the invention comprises a cylinder tube having an open end and a closed end, with at least one cylinder port located in the tube. A bearing sleeve is movably mounted in the tube. The bearing sleeve comprises a body and a bearing sleeve head. The bearing sleeve body has at least one port. The cylinder also comprises a rod having a first end and a second end, with the second end of the rod configured to slidably engage the bearing sleeve when the bearing sleeve is inside the tube.
A dual-acting cylinder of the invention comprises a cylinder tube having an open end and a closed end. The cylinder tube includes an extension port spaced from a retraction port. A bearing sleeve is movably mounted in the tube. A rod is provided having a first end and a second end, with the second end of the rod configured to slidably engage the bearing sleeve. The bearing sleeve comprises at least one sleeve port and at least one retraction port.
A cylinder of the invention comprises a cylinder tube having at least one cylinder port and a bearing sleeve movably carried on the cylinder tube. The bearing sleeve comprises a body portion and at least one sleeve port. A rod is provided having a first end and a second end, with the second end of the rod movably carried in the bearing sleeve.
Additional advantages and details of the invention are explained in greater detail below with reference to the exemplary embodiments illustrated in the accompanying schematic figures, in which like reference numbers identify like parts throughout.
a is a side view of a cylinder rod of the invention;
b and 1c are a side view and a plan view of a bearing sleeve of the invention;
d is a side view of a cylinder tube of the invention;
e is a side view of a cylinder gland of the invention;
f is a side view of a gland cap of the invention;
g and 1h are a side view and a plan view of a rod bearing of the invention;
a and 2b are a side view and a plan view of a cylinder of the invention at 0% extension;
a and 3b are a side view and a plan view of the cylinder of
a and 4b are a side view and a plan view of the cylinder of
a and 5b are a side view and a plan view of the cylinder of
a and 6b are a side view and a plan view of the cylinder of
a-10d are side views of the components of another exemplary cylinder of the invention; and
a-11f are side views of another exemplary cylinder of the invention.
As used herein, spatial or directional terms, such as “up”, “down”, “above”, “below”, “top”, “bottom”, “left”, “right”, and the like, relate to the invention as it is shown in the drawing figures. However, it is to be understood that the invention can assume various alternative orientations and, accordingly, such terms are not to be considered as limiting.
The individual components of an exemplary embodiment of the invention will first be described and then operation of an exemplary cylinder of the invention will be described.
As shown in
The cylinder 10 further includes a cylinder gland 22. The cylinder gland 22 can be positioned at or near the open end 14 of the tube 12, as shown in
The cylinder 10 further includes a rod 38 having a first end 40 and a second end 42. The rod 38 can be of any desired material, such as but not limited to metal. In the illustrated embodiment, the rod 38 has a first diameter for the majority of its length and a second, smaller diameter at or near the second end 42. A rod bearing 44 can be connected to the second end 42 of the rod 38. The rod bearing 44 can have a larger diameter than the first diameter of the rod 38 to prevent the rod from being pushed out of the tube 12, as will be explained in more detail below.
To this point, the components of the cylinder 10 of the invention will be well understood by one of ordinary skill in the art. However, in the practice of the invention, the cylinder 10 also includes a bearing sleeve 48 of the invention (
Operation of the illustrated cylinder 10 will now be described.
An assembled cylinder 10 in accordance with the invention is shown in
When the rod 38 is to be extended, fluid, for example liquid or gas, is directed through the cylinder port 18 into the interior of the tube 12 between the tube end 16 and the head portion 58 of the bearing sleeve 48 around the bearing sleeve body 56. As will be appreciated from
As shown in
As shown in
As shown in
The rod 38 can be retracted by allowing the fluid inside the tube 12 to flow out of the cylinder port 18 to permit the rod 38 and bearing sleeve 48 to move to the left, back to the fully retracted position shown in
While the above describes one embodiment of the invention, it is to be understood that the invention is not limited to this particular embodiment. For example, an additional cylinder port can be provided at or near the open end 14 of the tube 12 to provide a double-acting cylinder. That is, when the rod 38 is to be retracted, fluid can be pumped into the cylinder port at the front of the tube 12 to push against the outer face of the sleeve head 58 and cause the bearing sleeve 48 to move to the left.
In another non-limiting embodiment, rather than having the acceleration and deceleration ports 66 and 68 as described above, the bearing sleeve 48 could have a single port to allow fluid to flow from the inside of the tube 12 into the interior of the bearing sleeve 48 so as to act upon the rod 38. For example, this single port could be located on the closed end 52 of the bearing sleeve 48 or anywhere on the sleeve body 56.
A double-acting cylinder 200 of the invention is shown in
The cylinder 200 further includes a cylinder gland 214. The cylinder gland 214 can be positioned at or near the open end 204 of the tube 202. The cylinder gland 214 includes a central passage 216 which can have a rod seal (not shown) configured to seal against the outside diameter of a rod, as described above. The cylinder gland 214 can also include a cylinder seal (not shown) configured to seal against the inside of the tube 202, in similar manner as described above.
The cylinder 200 further includes a rod 220 having a first end (outer end) 222 and a second end (inner end) 224. The rod 220 can be of any desired material, such as but not limited to metal. In the illustrated embodiment, the rod 220 has a first diameter for the majority of its length and a second, smaller diameter at or near the second end 224. In the illustrated embodiment, the second end 224 includes a threaded extension 226.
The cylinder 200 further includes a rod bearing (rod piston) 230 configured to engage the rod 220. In the illustrated embodiment, the rod bearing 230 is annular in shape and has a threaded central passage 232 extending at least partly therethrough. The rod bearing 230 further includes a seal 234. In one non-limiting embodiment, the rod bearing 230 may include a chamfered or tapered end region 236.
The cylinder 200 further includes a bearing sleeve 238. The bearing sleeve 238 has an open end 240 and a closed end 242. In one non-limiting embodiment, the closed end 242 can be closed by a removable sleeve cap (not shown). Alternatively, the closed end 242 can be permanently closed. The bearing sleeve 238 includes a hollow body portion 244 of a first diameter and a head portion 246 of a second, greater diameter. The head portion 246 includes a cylinder seal 248 configured to seal the bearing sleeve 238 against the inner diameter of the tube 202 to prevent fluid flow past the cylinder seal 248. The head portion 246 also includes a rod passage 249. The body 244 and head 246 define an annular lip 250 at the rear of the head 246. The bearing sleeve 238 also includes at least one sleeve port 252 providing fluid access into and out of the interior of the bearing sleeve 238. Additionally, the bearing sleeve 238 also includes one or more retraction channels. In the illustrated embodiment, the bearing sleeve 238 includes a first retraction channel 254 and a second retraction channel 256 extending through the head portion 246. The retraction channels 254 and 256 provide fluid communication between the interior of the bearing sleeve 238 and the exterior thereof. It is to be understood that the sleeve port(s) 252 and/or retraction channel(s) 254, 256 are not limited to the positions shown in the attached exemplary drawings but could be located anywhere on the bearing sleeve 238 to achieve the results described below. For example, the retraction channel could simply be a gap between the rod 220 and the inner diameter of the rod passage 249 or any similar arrangement.
Operation of the cylinder 200 will now be described.
When the rod 220 is to be extended, fluid, for example liquid or gas, is directed through the extension port 208 into the interior of the tube 202 between the closed end 206 of the tube 202 and the head portion 246 of the bearing sleeve 238. As the fluid enters the interior of the tube 202, the fluid pressure against the inner surface of the bearing sleeve head 246 (i.e., against the annular lip 250) and the rear end of the sleeve body 244 pushes the bearing sleeve 238 to the right inside the tube 202. This carries the rod 220 to the right also. Some of the fluid in the interior of the tube 202 also enters into the bearing sleeve 238 through the sleeve port 252. This is the beginning of the stroke that most resembles that of a conventional piston cylinder. That is, the increased area (lip 250) of the sleeve head 246 and the rear of the sleeve body 244 act like a piston surface and move the rod 220 (carried by the bearing sleeve 238) at a relatively high force but relatively low speed out of the tube 202. This “force stroke” continues until the front end 240 of the bearing sleeve 238 engages the inner end of the cylinder gland 214. This contact prevents any further movement of the bearing sleeve 238 to the right. At this position, fluid fully fills the interior of the tube 202 between the rear surface (lip 250) of the sleeve head 246 and the closed end 206 of the tube 202. As additional fluid is pumped into the tube 202 via the extension port 208, the fluid enters the sleeve body 244 through the sleeve port 252. This fluid flows through the small gap formed between the rod bearing 230 and the inner diameter of the body 244 of the bearing sleeve 238. The fluid begins to exert a force on the end of the rod bearing 230 to begin to push the rod bearing 230 (and thus the rod 220) to the right and out of the bearing sleeve 238. The small gap formed between the rod bearing 230 and the inside of the sleeve body 244 provides a smooth acceleration of the rod 220 as it extends out of the tube 202. When the end of the rod bearing 230 moves past the sleeve port 252, the rod acceleration will increase since the fluid no longer has to flow through the small gap between the rod bearing 230 and the inside diameter of the body 244. This is the beginning of the “high speed” stroke, which simulates the action of a conventional rod cylinder. That is, at this time, the rod extension speed increases but the force of the rod decreases.
As shown in
When the rod 220 is to be retracted, the extension port 208 can be opened to allow fluid to flow out of the interior of the tube 202 and allow the rod 220 to move to the left inside the tube 202, such as by the weight of the load. This is similar to the embodiment described above. However, in the embodiment illustrated in
As more fluid is pumped into the interior of the tube 202 through the retraction port 210, this fluid flows through the retraction channels 254 and 256 into the interior of the bearing sleeve 238. As can be appreciated from
Another cylinder 300 is shown in
The cylinder 300 further includes a bearing sleeve 330 having a first end 332 and a second end 334. The rod 320 slides through a bore in the first end 332 of the bearing sleeve 330. The bearing sleeve 330 has a hollow body portion 336 with a first head portion 338 adjacent the first end 332 and a second head portion 340 adjacent the second end 334. The first and/or second head portions 338, 340 can include wear bands or other conventional sealing devices to seal the bearing sleeve 330 against the inner diameter of the tube 302. The second head portion 340 has a tapered end region 342 to allow fluid to flow behind the bearing sleeve 330, as will be described in more detail below. The bearing sleeve 330 also includes at least one sleeve port 344 providing fluid access into and out of the interior of the bearing sleeve 330. In the illustrated embodiment, the sleeve port 344 is formed through the second end (end wall) of the bearing sleeve 330. Additionally, the bearing sleeve 330 includes one or more retraction channels. In the illustrated embodiment, the bearing sleeve 330 includes a first retraction channel 346 and a second retraction channel 348 extending through the first head portion 338. The retraction channels 346 and 348 provide fluid communication between the interior of the bearing sleeve 330 and the interior of the tube 302.
c shows the components described above in a first assembled (retracted) position. Operation of the cylinder 300 is similar to that described above for the cylinder 200 except that the fluid enters the bearing sleeve 330 through the sleeve port 344 on the end of the bearing sleeve 330, rather than a sleeve port on the side of the bearing sleeve 330.
An alternative bearing sleeve 350 is shown in
In addition to providing a cylinder of the invention as described in any of the embodiments above, the present invention also includes the concept of converting or retrofitting a conventional cylinder to be a two-speed cylinder incorporating features of the invention. For example, a conventional cylinder having an outer tube and a piston slidably moveable within the tube can be converted to a two-speed cylinder of the invention by incorporating a bearing sleeve of the invention into the tube. For example, the original rod can be utilized or the rod can be modified to attach a piston head to the inner end of the rod, if desired. The conventional cylinder can be modified by adding a bearing sleeve, such as any of the bearing sleeves described above, into the conventional cylinder tube.
Another cylinder 364 of the invention is shown in
Operation of the cylinder 364 will now be described with particular reference to
It will be readily appreciated by those skilled in the art that modifications may be made to the invention without departing from the concepts disclosed in the foregoing description. Accordingly, the particular embodiments described in detail herein are illustrative only and are not limiting to the scope of the invention, which is to be given the full breadth of the appended claims and any and all equivalents thereof.
This application claims priority to U.S. Provisional Application No. 60/728,520 filed Oct. 20, 2005 and also U.S. Provisional Application No. 60/733,411 filed Nov. 4, 2005, both of which applications are herein incorporated by reference in their entirety.
Number | Date | Country | |
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60728520 | Oct 2005 | US | |
60733411 | Nov 2005 | US |