This invention relates to a slave cylinder that is particularly useful in a multi-disc wet brake and includes two stages of piston actuation. More particularly, this invention relates to such a slave cylinder wherein two concentric pistons are provided, the inner piston being actuated to take up running clearance in the brake, and the outer piston being actuated to provide a braking force.
Multi-disc wet brakes are well known in the art of braking systems and are available with a variety of actuation mechanisms. Such multi-disc wet brakes employ a disc assembly having plurality of alternating stationary and rotating discs to generate a braking force. The stationary discs are rotationally secured to a pin or other object within the brake housing to prevent rotation thereof, whereas the rotating discs are rotationally engaged with a shaft, the shaft itself being rotationally coupled to a vehicle axle. During normal operating conditions, rotation of the shaft causes rotation of the rotating discs. A clearance is provided between each rotating disc and the adjacent stationary discs to facilitate such rotation, thereby allowing the vehicle to move freely. When the brake is actuated, an actuating mechanism acts upon a primary stationary disc to compress the disc assembly, thereby creating friction at each interface between a rotating disc and a stationary disc. This friction created within the disc assembly acts as a braking force to first slow, and ultimately stop, rotation of the rotating discs. A fluid is provided within the brake housing to absorb the heat generated by the friction between discs during braking conditions, thereby cooling and improving the efficiency of the brake.
A common problem associated with multi-disc wet brakes relates to actuation of the brake to compress the alternating stationary and rotating discs of the disc assembly. A hydraulic slave cylinder is often provided as an actuating mechanism, and includes a piston and a piston rod that, when actuated, acts upon the primary stationary disc either directly or indirectly to compress the disc assembly. However, due to the clearance provided on either side of each of the rotating discs during normal operation of the vehicle, the piston of the slave cylinder must have a relatively long stroke in order to take up the total clearance within the disc assembly.
The increased piston stroke necessary to actuate conventional multi-disc wet brake results in at least two significant disadvantages. One such disadvantage is an increased response time of the brake due to the time it takes for the piston to take up the running clearance within the disc assembly. Little braking force is generated by the disc assembly until all of the running clearances between the stationary and rotating discs have been eliminated. Thus, a time delay occurs between the initial actuation of the slave cylinder and the time when a braking force acts upon the rotating shaft. Another disadvantage is the volume of brake fluid necessary to effect the increased piston stroke. The volume of fluid provided by the master cylinder to the slave cylinder is frequently insufficient to generate the piston stroke needed in multi-disc wet brakes. The conventional solution to this problem is to add a power booster to the brake system, which is not cost effective.
Thus, the need exists for a multi-disc wet brake having a slave cylinder that provides an improved response time and requires a relatively smaller amount of brake fluid for actuation of the multi-disc wet.
It is thus an object of one aspect of the present invention to provide a multi-disc wet brake with a slave cylinder having an improved response time.
It is an object of another aspect of the present invention to provide a multi-disc wet brake, as above, with a slave cylinder that requires less brake fluid to actuate the brake.
It is an object of a further aspect of the present invention to provide a multi-disc wet brake, as above, that does not require expensive components to generate the desired braking forces.
These and other objects of the present invention, as well as the advantages thereof over existing prior art forms, which will become apparent from the description to follow, are accomplished by the improvements hereinafter described and claimed.
In general, a slave cylinder according to at least one aspect of the present invention includes a housing with a bore therein and an outer piston slidably positioned within the bore. A bore is provided in the outer piston, and an inner piston is slidably positioned within the bore in the outer piston.
In accordance with at least one aspect of the present invention, a two-stage slave cylinder includes a housing having a bore therein and an outer piston slidably positioned within the bore. An outer piston chamber is defined by the bore and the outer piston, and a fluid passageway is adapted to connect the outer piston chamber to a hydraulic fluid source. A biasing mechanism acts to bias the outer piston in an unactuated position. A bore is provided in the outer piston, and an inner piston is slidably positioned within the bore in the outer piston. An inner piston chamber is defined by the bore and the inner piston, and an opening in the outer piston is provided to connect the outer piston chamber to the inner piston chamber.
In accordance with at least one aspect of the present invention, a multi-disc wet brake includes a housing and a slave cylinder within the housing. A bore is provided in the slave cylinder, and a first piston is slidably positioned in the bore. The first piston also includes a bore, and a second piston is slidably positioned in the bore in the first piston. A piston rod communicates with the second piston such that upon actuation of the brake the piston rod is adapted to act upon the disc assembly to provide a braking force.
A preferred exemplary slave cylinder for a multi-disc wet brake according to the concepts of the present invention is shown by way of example in the accompanying drawings without attempting to show all the various forms and modifications in which the invention might be embodied, the invention being measured by the appended claims and not by the details of the specification.
One embodiment of a slave cylinder made in accordance with the present invention is shown in
Slave cylinder 10 includes a generally cylindrical housing 12 having a generally cylindrical bore 14 therein. Housing 12 may include a radial projection 13 to facilitate mounting slave cylinder 10 within a brake or other device. Bore 14 is positioned generally concentrically within housing 12 and is open at end 16 and is closed at its other end at surface 18. A generally cylindrical outer piston 20 is disposed within bore 14 and has an axial length less than the axial length of bore 14 (
Outer piston 20 has a bore 26 therein that includes an open end 28 and terminates at the opposite end by a valve wall 30 formed by a flange 31 at the end of outer piston 20. Flange 31 has an opening 34 therein allowing bore 26 of outer piston 20 to be selectively connected with outer fluid chamber 22. An annular recess 36 is provided on the exterior of outer piston 20, and an annular seal 38 is provided within annular recess 36 and in contact with bore 14, thereby preventing hydraulic fluid from traveling around outer piston 20 away from outer piston chamber 22. A compression spring 40 is engaged with outer piston 20 adjacent to open end 16 and acts to bias slave cylinder 10 in an unactuated position by forcing outer piston 20 against piston stop 23. Compression spring 40 is engaged at its opposite end by a portion of the brake housing 41, or another fixed surface. It will be appreciated by those skilled in the art that while a compression spring is disclosed, other biasing mechanisms may be used to obtain the same biasing effect achieved by compression spring 40.
A generally cylindrical inner piston 42 is positioned within bore 26 of outer piston 20 and is slidable in an axial direction. An annular recess 44 is provided on the outside of inner piston 42, and an annular seal 46 is received therein and is in contact with bore 26, thereby preventing hydraulic fluid from traveling around inner piston 42 away from outer piston chamber 22. Inner piston 42 includes a piston rod recess 48 in an end opposite outer piston chamber 22 that receives one end of a piston rod 50 therein. The other end of piston rod 50 is adapted to engage the primary stationary disc (not shown) within a multi-disc wet brake to move the primary stationary disc axially and compress the stationary and rotating discs within the brake, as is known in the art. An annular recess 52 is provided within bore 26, and an annular retaining ring 54 is positioned in recess 52. Annular retaining ring 54 acts as a stop to maintain inner piston 42 in a displaced position from valve wall 30. Inner piston 42 is biased against retaining ring 54 when slave cylinder 10 is in an unactuated state by brake return springs (not shown) that act to bias the primary stationary disc toward slave cylinder 10. The bias of such springs also acts to maintain the required clearances between the alternating stationary and rotating discs of the multi-disc wet brake to permit rotation of the rotating discs during normal operating conditions.
A valve assembly 56 is provided within opening 34 of outer piston 20 to selectively allow hydraulic fluid to fill an inner piston chamber 58 defined by inner piston 42, bore 26, and valve wall 30 of outer piston 20. The valve assembly depicted in
Slave cylinder 10 is shown in
Once a predetermined pressure has been reached within outer piston chamber 22, outer piston 20 is caused to move away from end surface 18. The pressure threshold is determined by the force exerted on outer piston 20 by spring 40. Movement of outer piston 20 away from end surface 18 allows plug 60 to move towards flange 31, resulting in the closing of valve assembly 56, thereby preventing additional fluid flow into or out of inner piston chamber 58. The trapped fluid links the inner and outer pistons together to allow them to act as a single piston. After valve assembly 56 has been closed, the pressurized hydraulic fluid acts upon outer piston 20 to cause it to move axially away from end surface 18 and against the biasing force of compression spring 40 (
Another embodiment of the slave cylinder is shown in
Unlike slave cylinder 10 discussed herein, end wall 130 does not include an opening. Instead, channels 132 and 133 are provided in outer piston 120 and a space 134 is provided around outer piston 120, to allow fluid flow from outer piston chamber 122 into bore 126. Fluid filling outer piston chamber 122 flows between outer piston 120 and bore 114 to channels 132 and 133. Two annular recesses 136 are provided in housing 112, and an annular seal 138 is positioned within each recess and in contact with outer piston 120 to prevent fluid flow therebetween. A compression spring 140 is positioned within bore 114 and is in contact with outer piston 120 adjacent to open end 128 to bias outer piston 120 in an unactuated position. Compression spring 140 is in contact with the brake housing 141, or another stationary surface, at its opposite end.
An inner piston 142 is slidably positioned within bore 126 of outer piston 120, and includes an annular recess 144 which receives an annular seal 146 therein, and a piston rod recess 148 which receives a piston rod 150 therein. An annular recess 152 is provided in bore 126 of outer piston 120, and a retaining ring 154 is received therein to prevent inner piston 142 from sliding axially toward end wall 130 of outer piston 120. An Inner piston chamber 158 is defined by bore 126, inner piston 142, and end wall 130. Channels 132 and 133 are diametrically opposed to one another, and are positioned axially between retaining ring 154 and end wall 130 within inner piston chamber 158.
Slave cylinder 110 is shown in
An additional embodiment of the slave cylinder is shown in
An outer piston 220 is slidably positioned within bore 214. An outer piston chamber 222 is defined by bore 214 and outer piston 220 adjacent to end surface 218, and a piston stop 223 may be provided proximate to end surface 218 to prevent outer piston 220 from contacting end surface 218. A fluid passageway 224 extends through a radial projection 225 of housing 212 and connects outer piston chamber 222 to a master cylinder (not shown) to facilitate hydraulic fluid flow therebetween. Outer piston 220 is provided with a bore 226, which is open at one end 228 and terminates at the other end at valve wall 230 defined by flange 231. Bore 226 may be provided with a first portion 227 having a larger diameter to receive a compression spring 240 therein. Compression spring 240 acts to bias outer piston 220 toward end surface 218, and is in contact at its opposite end with a surface of the brake housing 241, or other stationary surface. Flanges 231 include an opening 234 therethrough positioned opposite opening 217 and plug 219. An annular recess 236 is provided in outer piston 220, and an annular seal 238 is positioned therein and is in contact with bore 214 to prevent fluid flow therebetween.
An inner piston 242 is slidably positioned within bore 226 of outer piston 220, and includes an annular recess 244 which receives an annular seal 246 therein, and a piston rod recess 248 which receives a piston rod 250 therein. An inner piston chamber 258 is defined by bore 226 (
When slave cylinder 210 is actuated, pressurized hydraulic fluid is provided from the master cylinder through fluid passageway 224 and into outer piston chamber 222. The pressurized hydraulic fluid then travels through opening 234 in valve wall 230 and into inner piston chamber 258. Projection 264 of plug 219 prevents ball 262 from sealing against cage 260, as shown in
It is thus evident that a slave cylinder constructed as described herein accomplishes the objects of the present invention and otherwise substantially improves the art.