A two station vise has a body with two longitudinal rails. A stationary jaw block is mounted between two movable jaws. Two special expanding pins located on the rails precisely position and hold stationary jaw block by fitting into two straight holes in the stationary jaw. A tubular drive with internal and external threads connect two movable jaws forming a compact axially adjustable floating assembly which setup both movable jaws and simultaneously clamp a variety of parts with both movable jaws.
A setup sliding block is placed inside a front jaw nut between the vise rails and holds a floating assembly to pre-clamp a part in the rear clamping station to retain the parts.
To clamp parts manually, the tubular drive is turned and external and internal threads move simultaneously drawing the front jaw/nut and the rear jaw/nut inward toward the stationary block. Hydraulically, parts are clamped with a piston located in one jaw/nut and connected axially with the other jaw/nut by the tubular drive. Both jaw nuts contain pre-load spring plungers that are compressed for clamping and by manually retracting movable jaw and releasing them.
In the prior art, various hydraulically operated vises have been known in the past, and in some instances, two station vises that will accept parts of different sizes on opposite sides of the stationary center jaw have been provided.
The present invention relates to a two-station vise operated manually or hydraulically. the vise includes a vise body with two longitudinal rails. A stationary cross block or jaw is mounted between two opposed movable jaws that are connected together with a compact tubular drive. The vise includes a system to quickly change the stationary and movable jaws.
The vise has two different features for pre-clamping parts before final clamping. One or two parts can be pre-clamped to retain the parts in position before final clamping.
For loading and unloading parts before clamping, the front or first jaw nut contains a setup block which slides between the rails and with friction provides a load for positioning and holding of both nuts.
For manual clamping, the tubular drive screw is turned and axial springs in the setup block preload the part in the rear or second station.
For hydraulic and manual clamping, either one or two parts are preliminarily preloaded. Each nut contains an axial spring plunger which keeps the movable jaws in an extended position. The parts are loaded into the vise when the movable jaws are manually retracted and released, and the spring loaded plungers and the movable jaws will retract against the axial spring to apply the pre-clamp load as the movable jaws are initially closed onto a part.
Final clamping by both movable jaws occurs simultaneously, either hydraulically or manually, after the parts are properly positioned. The final clamping forces against the stationary block are equalized with a floating movable jaw system.
The stationary block has two through holes that are quickly and precisely positioned on and securely held by expanding pins that are anchored to the longitudinal rails and extend upwardly from the rails.
Manual rotation of the tubular drive, which has external and internal different direction, but same pitch threads, provides clamping simultaneously of the two parts. The tubular drive changes the distance between the jaw nuts and transfers axial force. The internal threads receive a telescoping shaft.
Hydraulically, both parts are clamped by pressurizing a cylinder located in the rear jaw nut. The piston, connected to the tubular drive, changes the distance between the jaw nuts and transfers axial tension force. When pressure is relieved, a strong return spring retracts the piston and releases the parts.
The floating jaw system insures that there is no thrust loading between the vise body and the jaws, and also insures that the force that clamps the parts on opposite sides of the stationary jaw will be equal.
The specific showing of the present vise arrangement includes a pre-load plunger that will be provide a pre-load force on each of the parts in the two station vise to hold the parts positioned for retaining the parts until the final high force clamping. A high direct compression force, through the parts in the two station, is provided for final clamping either a hydraulically or manually using the tubular drive vise screw.
A two station vise 10 made according to the present invention has a vise body 11 that extends longitudinally along a central axis. The vise body includes a base plate or wall 12 and upstanding side rails 14 on opposite sides thereof, as can be seen for example in
The rails 14 have upper end flanges 18, on opposite sides thereof, with co-planar upper surfaces 20 on the top of flanges 18, and inwardly facing edge surfaces 22 that are spaced apart. The edge surfaces 22 define a jaw guide space and extend along a length of the vise body. The surfaces 22 guide a floating vise jaw assembly indicated generally at 24. The rails 14 are spaced to form a longitudinally extending recess 26. The floating vise jaw assembly 24 moves in the recess, as guided by the surfaces 22, 22 of the side rails 14.
The floating vise jaw assembly 24 includes a front or first jaw nut 28 that has a threaded bore in which a tubular drive or telescoping vise screw 30 is rotatably supported. The tubular drive telescoping vise screw 30 includes a tubular drive threaded screw section 32 that has internal threads 34 in a longitudinal bore and external threads 36 on the outer surface that engage threads on the front jaw nut 28. The interior opening of tubular screw section 32 threadably receives a solid shaft screw 38 with a threaded head 39 engaging the internal threads 34. Shaft screw 38 in turn has an integral sliding shaft extension or portion 40 that slides into a bore of a rear or second jaw nut 48.
A spring loaded axially extension pin 41 in a cross bore in head 39 has ends that spring load against the internal threads 34 and places a known drag on the internal threads 34.
Sliding shaft extension 40 has an annular flange 42 at the inner end thereof. The sliding shaft extension 40 is axially slidably mounted in a bore 43 in the rear or second jaw nut 48. A piston 44 is slidably mounted in a cylinder bore 46 formed in the end of the rear or second jaw nut 48. The piston 44 is threaded onto the end of sliding shaft extension 40 so they move as a unit.
The floating jaw assembly 24 is retained in recess 26 with an upright lug 27A (
The rear jaw nut 48 has a counter bore or recess 50 around the inner end portion of the bore 43 in which a compression coil spring 52 of suitable strength is positioned around the sliding shaft extension 40. The spring 52 abuts against an inner surface of the annular flange 42, and a shoulder at the end of counter bore 50. The spring 52 acts to urge the nut 48 relative to sliding shaft portion 40 until the piston 44 seats against the inner end of bore 46.
In order to prevent rotation of the vise screw section 38, including the sliding shaft extension or portion 40, relative to rear jaw nut 48, a longitudinally extending pin 54 (
The remote end of the sliding shaft extension 40 has a threaded bore 58 that receives a fitting for a hydraulic line 60 which leads from a source of hydraulic fluid under pressure comprising a schematically shown pump and valve unit 59. The bore 58 in the piston opens to a central passageway 62 that connects to radially extending passageways 62A, which will provide for a flow of hydraulic fluid under pressure from line 60 between an inner end of the piston 44, and the end of the bore 46, to provide hydraulic pressure tending to move the piston 44 outwardly from the inner end of the bore 46. Movement of the piston 44 outwardly loads the screw assembly 30 in tension.
The tubular vise screw section 32 has a solid front end portion 33 at an opposite end from the vise screw section 38. A recessed hex opening indicated in dotted lines at 66 in
The front or first jaw nut 28 has a through bore that has the internal threads to receive the external threads 36 on the tubular vise screw section 32. Both the first jaw nut 28 and the second jaw nut 48 have neck portions 68 (
The neck portion 68 of front jaw nut 28 has a head 70 integral therewith that fits into an opening or recess 72 of a first vise jaw 74. The first vise jaw 74 has a conventional, hard vise jaw plate 76 shown in place. The recess 72 has an opening 78 at a lower side of the jaw 74 through which the head 74 extends. An inclined ramp surface 80 is at an end of the recess 72 and defines a clamping surface at the end of opening 78 that is adjacent the vise jaw plate 76. The recess 72 has a second end surface that also inclines outwardly from an edge 79 of the opening 78 on the opposite side from inclined surface 80. The edge 79 is a planar surface that extends laterally across the opening 72 on a back side of nut head 70.
In
The head 70 has a bore 87 formed therein, that mounts a plunger housing 82. The plunger housing 82 is held in the bore 87 in head 70 with a screw 83, shown in dotted lines in
The wedge surface 88 of the plunger engages the forward surface 80 at the clamping end of the recess 72 in jaw 74.
The plunger 86 can be retracted as shown for illustrative purposes in
It should be noted that the same numbers are used in connection with the pre-load plunger 86, the head 70 of jaw nut 48, and the recess 72 for the nut head 70 in a rear or second jaw 100 since the recess and the plunger mounting are for the opposite side from that shown in the jaw 70, but are made exactly the same.
The second or rear jaw 100 carries a hard jaw plate 102, that faces a center stationary jaw or block 104 in the center of the vise and which is supported on the rail surfaces 20. The center stationary jaw or block has removable jaw plates 104A and 104B mounted thereon.
The front jaw nut 28 also has a forwardly extending portion 106, as shown in
The block sections 110A and 110B also slide on the bottom surface of the recess 108. The sides of recess 108 are open and outer side surfaces 112A and 112B of the block sections 110A and 110B engage and will slide against the surfaces 22 of the rails 14 when the front jaw nut 28 is moved. The sliding setup block sections 110A and 100B have facing recesses 114A and opening to a center plane at facing edges of the block sections. The facing recesses 114A and 114B together form a chamber that holds an elastomeric (resilient) pin or plug 116, which is of size so it is compressed when the two sliding block sections 110A and 110B are positioned between the surfaces 22 and in recess 108. The elastomeric pin or plug 116, since it is compressed when the sliding setup block 110 is assembled, exerts a force tending to separate the sliding block sections 110A and 110B. This force urges the side surfaces 112A and 112B of the sliding block sections against the surfaces 22 on the sides of the rails 14 to provide a frictional loading on the sliding block assembly 110.
It can be noted in
Each of the sliding block sections 110A and 110B is provided with two longitudinal bores 117 that have springs 118 therein. The springs 118 react against surface 120 that is formed at the trailing end of the recess 108 in the first or front jaw nut 28. The springs 118 react against an end surface 122 of each of the bores 117 in the sliding block sections 110A and 110B (See
In
When the jaw nut 28 is not clamping a part, the springs 118 will then tend to push the jaw nut 28 to the position shown in
The stationary center block 104 is secured in place with quick change lock pins that precisely position and securely clamp the quick change center block 104 against the surfaces 20 of the side rails 14. The quick change lock pins are shown in detail in U.S. patent application Ser. No. 10/912,301, filed Aug. 5, 2004 for VISE STATIONARY JAW QUICK LOCKING SYSTEM, the content of which is incorporated by reference. The stationary center block or jaw 104 is held in place with two lock pin assemblies 130, shown in
One of the lock pin assemblies 130 is shown in cross section, and will be referred to. An outer lock pin housing 132 is threaded into a bore 144 in the respective rail 14. The pin housing 132 has an external threaded portion 134 at its lower end. A midportion of the pin housing 132 forms a downwardly facing, outwardly flared exterior cone surface 136. This cone surface 136 seats on a mating cone surface formed around the upper end of the bore 144 in the respective rail 14.
The pin housing maximum diameter is along the surface 22 of each of the rails 14 when the pin housing cone surface 136 is seated in bore 144. The pin housing 132 then tapers inwardly with an outwardly and upwardly facing cone-wedge surface 140. The pin housing 132 upper end terminates at a portion spaced above the supporting surface 22 of the respective rail 14. Each pin housing 132 has an interior hex socket at its upper end so that the pin housing can be tightened down with the threaded portion 134 threaded into the bore 144 and tightly forced to seat cone surface 136. When the pin housings 132 are tightened down, the outwardly tapering conical surface 136 seats and centers on the mating cone surface at the upper end of the bore 144. The mating cone surfaces will tightly hold and precisely center the pin housings 132 in a fixed, accurate position.
The stationary center block 104 has a pair of bores 150 that are spaced the same center distance as the bores 144 in the vise rails. The bores 150 are substantially the same diameter as the diameter of the pin housing 132 at the surface 22, which is the maximum diameter of the respective pin housings 132. To secure the center block 104 in position, a capscrew 166 is threaded into a threaded end portion of a central bore 160 in the respective pin housing 132. The capscrew 166 passes through a slotted expanding sleeve 152. The slotted expanding sleeve is an axially split sleeve, and the split is shown at 154 on the left hand pin assembly 130 in
The expanding sleeves 152 have inner cone surfaces at both their upper and lower ends. One end cone surface of expanding sleeve 152 mates with the outer cone surface 140 at the upper end of the respective pin housing 132. An upwardly facing and outwardly tapered conical surface is formed at an opposite (upper) end of expanding sleeve 152, as can be seen in
The cone wedge collar 168 has a flat or planar surface upper end surface around a bore for the capscrew 166. The flat upper end surface is underneath the head of the capscrew 166. The head of the capscrew will slide on the upper surface of the cone wedge collar 168, when the capscrew is tightened into the threads of the pin housing 132. The head of the capscrew will force the cone wedge collar 168 downwardly so that the outer conical surface of the cone wedge collar bears against the interior conical surface of the expanding sleeve 152, and this wedging action will expand the expanding sleeve 152 as the capscrew 160 is tightened. The expanding sleeve 152 also is expanded by engagement of the interior conical surface at the lower end of the expanding sleeve 152 with the upwardly facing conical surface 140 on the upper end of the pin housing 136.
A force is thus generated that expands the slit of expanding sleeve 152. The outer surface of the expanding sleeve 152 then tightly engages and grips the inner surface of the respective bore 150 in the stationary vise jaw 104 with the stationary jaw in place on the lock pin assembly 130. When the expansion of the sleeve 152 takes place, the stationary center vise block 104 is gripped by the expanding sleeve 152 and further threading of the capscrew 166 forces or squeezes the stationary block 104 against the surfaces 22 to tightly clamp and load the stationary vise block or jaw 104 against the rail surfaces 20 so that there is no relative movement possible. The stationary vise block 104 is held very securely, but yet is quickly changed. The downward force on the stationary vise block 104 is obtained by tightening the capscrew 166, because the expanding sleeves 152 will grip the inner surface of the bore 150 and provide a force that will tighten the stationary center block 104 downwardly against the rail upper surfaces.
The pin housings 132 are centered by the cone surfaces in the rail 14, so that the pin housings are precisely and rigidly positioned, and the stationary block 104 is held so that it is very rigid.
The stationary block 104, and/or its jaw plates 104A and 104B as well as the jaw plates on the movable jaws, can be replaced with other types of jaws, such as carving jaws, and other special purpose conventional jaws and jaw plates quickly and easily.
It can be seen in
The plunger 86 on the second jaw 100 also is in the same position as the plunger shown in
Step two in clamping parts in the two station vise is shown in
Because the parts 176 and 178 are of different size, the jaw plate 102 on the jaw 100 being moved by the nut 48 will contact part 178 first, and because the movable jaw assembly is a floating jaw assembly 24, further turning of the screw tubular section 32 will cause the jaw 100 and jaw plate 102 to remain stationary, relative to the vise body, but the front jaw 74 will continue to move until it contacts the part 176.
Once the parts 176 and 178 have both been contacted, the plungers 86 on the both of the jaws 74 and 100 are retracted or pushed in as shown in
Note the position of the lugs 172. Since the spring 90 has been compressed and the plunger 86 on both jaw nut heads have been retracted, lugs 172 have moved against the respective jaw plate 76 and 102.
The parts 176 and 178 are now held with a manual force vise screw which holds the parts against the jaw plates of the stationary block 104.
The sliding block assembly 110, which is frictionally loaded against the surfaces 22 will be moved by the front nut 28, by compressing the springs 118 until the surface 120 will push on the end of the sliding block assembly 110 to slide it along the guide rails by overcoming the friction force generated by the center elastomeric plug 116.
The vise screw section 32 is rotated clockwise manually to clamp the two parts held by the vise whether the parts are the same or different sizes. The larger part can either be in the front or rear vise station for clamping. The floating vise jaw assembly permits this to occur and the sliding block assembly 110 is automatically set to its correct position.
Step 3, shown in
Also, because the sliding block assembly 110 is frictionally held against the surfaces 22 of the rails, and springs 118 will move the jaw nut 28 to the position with the springs 118 extended as shown in
Step four in clamping is shown in
When the machining is completed on the parts 176 and 178, a valve which is part of the pump and valve assembly 59 is operated to relieve the pressure on the piston 44. The spring 52 then will act to force the sliding shaft section 40 to move the piston 44 into the bore 46, by acting between the flange 42 and the end of the bore 50.
The hydraulic oil will be expelled from the bore 46 by the force of spring 52. The oil is expelled and the force on the parts released at a measured rate that is fast enough for efficient operations. As the piston 44 retracts, the clamping pressure is relieved, and springs 118 in block 110 will act to retract the front jaw 28 relative to the stationary block 104. This movement will return the jaw assemblies to the pre-load position shown in step three. Manually backing off the screw assembly by turning the screw counterclockwise will relieve the load on the parts quickly. The vise is then ready for new parts to be clamped.
The vise of the present invention thus has an adjustable tubular drive for a floating movable jaw system in which the provided internal preloaded setup block 110 automatically positions the movable jaws properly.
In addition, it has a quick change stationary center block, using special precision locating and tightening quick change pins.
The movable jaws are such that they can be made to reverse in position, since the opposite ends of the opening 72 can be and are shaped identically, and the movable jaws as well as the stationary jaw can have carvable or hard jaw plates or jaws.
The vise has either manual or hydraulic power clamping, and the parts can be preloaded by the internal plungers shown. This feature is mostly applicable to hydraulic operation. They hydraulic operation has an internal single acting hydraulic cylinder with a retracting spring for releasing the parts at the end of the machining operation. The floating jaw system permits an independent positioning of larger or smaller parts at the respective stations, that is, if two different size parts are being machined, the larger part can be either at the front or the rear clamping station.
The vise can be oriented horizontally or vertically for work. It is also constructed with the individual sub-units that are designed for versatile accommodation of work pieces.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
The present application is based on and claims the benefit of U.S. provisional patent application Ser. No. 60/607,730, filed Sep. 7, 2004, the content of which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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20060049566 A1 | Mar 2006 | US |
Number | Date | Country | |
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60607730 | Sep 2004 | US |