Claims
- 1. A method for producing a high molecular weight polycarbonate, the method comprising:
reacting a bisphenol and a phase transfer catalyst with a carbonate precursor; and adding an aromatic amine to produce the high molecular weight polymer.
- 2. The method of claim 1, wherein the bisphenol is a sterically hindered bisphenol.
- 3. The method of claim 2, wherein the bisphenol is 9,9-bis-(3,5-dibromo-4-hydroxyphenyl)fluorene.
- 4. The method of claim 1, wherein the phase transfer catalyst is selected from the group consisting of benzyltriethylammonium chloride (BTEAC), tetrabutylammonium hydroxide (TBAH), tetramethyl ammonium hydroxide (TMAH), tetraethyl ammonium hydroxide (TEAH), methyl tributyl ammonium hydroxide (MTBAH), and benzyl trimethyl ammonium hydroxide (BTMAH).
- 5. The method of claim 4, wherein the phase transfer catalyst is BTEAC.
- 6. The method of claim 1, wherein the phase transfer catalyst is BTEAC and TMAH.
- 7. The method of claim 1, wherein the carbonate precursor is phosgene.
- 8. The method of claim 1, wherein the aromatic amine is an activated pyridine.
- 9. The method of claim 8, wherein the activated pyridine is dimethylaminopyridine.
- 10. The method of claim 1, wherein the aromatic amine is added at a pH of about 7.0.
- 11. The method of claim 1, further comprising recovering the high molecular weight polycarbonate.
- 12. A method for producing a high molecular weight polycarbonate, the method comprising:
reacting a sterically hindered bisphenol and benzyltriethylammonium chloride and optionally tetrabutylammonium hydroxide with phosgene; adding dimethylaminopyridine to produce the high molecular weight polymer; and recovering the high molecular weight polycarbonate.
- 13. The method of claim 12, wherein the sterically hindered bisphenol is 9,9-bis-(3,5-dibromo-4-hydroxyphenyl)fluorene.
- 14. The method of claim 12, wherein benzyltriethylammonium chloride and dimethylaminopyridine are in a mole ratio of about 2.5:1 to about 15:1.
- 15. The method of claim 12, wherein the high molecular weight polycarbonate has a molecular weight greater than about 150,000.
- 16. A catalyst composition to catalyze the production of high molecular weight polycarbonates, the composition comprising a mixture of at least two catalysts wherein a first catalyst is a phase transfer catalyst selected from the group consisting of benzyltriethylammonium chloride (BTEAC), tetrabutylammonium hydroxide (TBAH), tetramethyl ammonium hydroxide (TMAH), tetraethyl ammonium hydroxide (TEAH), methyl tributyl ammonium hydroxide (MTBAH), and benzyl trimethyl ammonium hydroxide (BTMAH), and a second catalyst is an aromatic amine.
- 17. The composition of claim 1, wherein the mole ratio of the first catalyt to the second catalyst is about 2.5:1 to about 15:1.
- 18. The composition of claim 16, wherein the first catalyst is BTEAC.
- 19. The composition of claim 16, wherein the first catalyst is BTEAC and TBAH.
- 20. The composition of claim 16, wherein the aromatic amine is dimethylaminopyridine.
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is related to provisional patent application serial No. 60/332,913, filed Nov. 5, 2001, from which priority is claimed under 35 USC §119(e)(1) and which is incorporated herein by reference in its entirety.
Provisional Applications (1)
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Number |
Date |
Country |
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60332913 |
Nov 2001 |
US |