The present invention relates to a switch device, and more particularly, to a two-step switch device having a button that is movable to two steps when the button is moved in one direction and to a vehicle window driving apparatus that uses such a two-step switch device.
A window switch device arranged in the passenger compartment of a vehicle has a seesaw type button or push-pull type button that is inclined to open or close a window. As one type of such a switch device, Japanese Laid-open Patent Publication No. 2000-11807 describes a two-step switch device.
The two-step switch device has a first switch and a second switch. The first switch includes a manual down switch and a manual up switch. The second switch includes an automatic down switch and an automatic up switch.
Force is applied to the button of the two-step switch in two steps in an upward direction and two steps in a downward direction.
More specifically, when the button is inclined in the downward direction (the direction for opening the window) to a manual position, the inclination of the button activates only the manual down switch of the first switch. In this case, the window moves in the opening direction only when the manual down switch is activated, or when the button is inclined in the downward direction to the manual position. Further, when the button is inclined further from the manual position to an automatic position, the automatic down switch of the second switch is also activated in addition to the manual down switch. This moves the window to the lowermost position to open the window even if the button is returned from the automatic position to the original position and each switch is inactivated.
When the button is inclined in the upward direction (the direction for closing the window) to the manual position, the inclination of the button activates only the manual up switch of the first switch. In this case, the window moves in the closing direction only when the manual up switch is activated, or when the button is inclined in the upward direction to a manual position. Further, when the button is inclined further from the manual position to an automatic position, the automatic up switch of the second switch is also activated in addition to the manual up switch. This moves the window to the uppermost position to open the window even if the button is returned from the automatic position to the original position and each switch is inactivated.
In the above two-step switch device, each switch includes a resiliently deformable dome. The dome is elastically deformed to activate the associated switch. In the two-step switch device, the elastic deformation of each switch produces an appropriate positioning feel that is perceived at the manual and automatic positions.
The conventional two-step switch requires four switches, which are the manual down switch, the manual up switch, the automatic down switch, and the automatic up switch. This is to equalize the force required to incline the button in the downward and upward directions. To achieve this object, the employment of four switches is necessary in the prior art.
To simplify the internal structure and save costs, the number of components must be reduced. Thus, there is a demand for decreasing the number of switches.
It is an object of the present invention to provide a switch device and a vehicle power window drive apparatus that reduces the number of components while reducing the differences between the forces applied in each direction to operate the switches.
To achieve the above object, the present invention provides a switch device operable in two steps. The switch device includes a first switch, a second switch, and a button, inclinable in a first direction and a second direction, for activating the first and/or second switch. The button is inclinable to a first operation position and a second operation position when inclined in the first direction and is inclinable to a third operation position and a fourth operation position when inclined in the second direction. A pusher is arranged between the button and the first and second switches. The pusher is movable when the button is pushed. Inclination of the button in the first direction to the first operation position moves the pusher to solely activate the first switch. Further inclination of the button in the first direction to the second operation position moves the pusher to activate the second switch in addition to the first switch. Inclination of the button in the second direction to the third operation position solely moves the pusher to activate the second switch. Further inclination of the button in the second direction to the fourth operation position moves the pusher to activate the first switch in addition to the second switch.
A further aspect of the present invention is a switch device operable in two steps. The switch device includes a first switch and a second switch. The first switch includes a first fixed contact and a first movable contact associated with the first fixed contact. The second switch includes a second fixed contact and a second movable contact associated with the second fixed contact. A pusher is movably arranged on the first and second movable contacts. The pusher includes a first switch operator, arranged in association with the first movable contact, for activating the first switch and a second switch operator, arranged in association with the second movable contact, for activating the second switch. The switch device also has a button including a first pushing portion for pushing a first portion located at a top of the pusher in correspondence with the first switch and a second pushing portion for pushing a second portion located at the top of the pusher in correspondence with the second switch. The button is inclinable in a first direction to push the pusher with the first pushing portion and is inclinable in a second direction to push the pusher with the second pushing portion. The button is inclinable to a first operation position and a second operation position when inclined in the first direction and is inclinable to a third operation position and a fourth operation position when inclined in the second direction. Inclination of the button in the first direction to the first operation position moves the pusher and solely activates the first switch with the first switch operator. Further inclination of the button in the first direction to the second operation position further moves the pusher and activates the second switch with the second switch operator in addition to the first switch. Inclination of the button in the second direction to the third operation position moves the pusher and solely activates the second switch with the second switch operator. Further inclination of the button in the second direction to the fourth operation position further moves the pusher and activates the first switch with the first switch operator in addition to the second switch.
A further aspect of the present invention is a switch device operable in two steps. The switch device includes a first switch, a second switch, and a pusher movably arranged on the first and second switches. The pusher includes a first switch operator, arranged in association with the first switch, for activating the first switch, a second switch operator, arranged in association with the second switch, for activating the second switch, and a first extension and a second extension respectively arranged opposite the first and second switch operators. A switch body accommodates the pusher. The switch body includes a first receiving portion for contacting the first extension of the pusher and a second receiving portion for contacting the second extension of the pusher. A button is supported-by the switch body in an inclinable manner. The button includes a first pushing portion for pushing a first portion located at a top of the pusher in correspondence with the first switch and a second pushing portion for pushing a second portion located at the top of the pusher in correspondence with the second switch. The button is inclinable in a first direction to push the pusher with the first pushing portion and is inclinable in a second direction to push the pusher with the second pushing portion. The button is inclinable to a first operation position and a second operation position when inclined in the first direction and is inclinable to a third operation position and a fourth operation position when inclined in the second direction. Inclination of the button in the first direction to the first operation position moves the pusher and solely activates the first switch with the first switch operator. Further inclination of the button in the first direction to the second operation position further moves the pusher about a position of contact between the first extension and the first receiving portion to activate the second switch with the second switch operator in addition to the first switch. Inclination of the button in the second direction to the third operation position moves the pusher and solely activates the second switch with the second switch operator. Further inclination of the button in the second direction to the fourth operation position further moves the pusher about a position of contact between the second extension and the second receiving portion to activate the first switch with the first switch operator in addition to the second switch.
A further aspect of the present invention is a vehicle window drive apparatus for opening and closing a vehicle window. The vehicle window drive apparatus includes a switch device operated to open and close the vehicle window. The switch device includes a first switch and a second switch. The first switch includes a first fixed contact and a first movable contact associated with the first fixed contact. The second switch includes a second fixed contact and a second movable contact associated with the second fixed contact. A pusher is movably arranged on the first and second movable contacts. The pusher includes a first switch operator, arranged in association with the first movable contact, for activating the first switch and a second switch operator, arranged in association with the second movable contact, for activating the second switch. A button includes a first pushing portion for pushing a first portion located at a top of the pusher in correspondence with the first switch and a second pushing portion for pushing a second portion located at the top of the pusher in correspondence with the second switch. The button is inclinable in a first direction to push the pusher with the first pushing portion and is inclinable in a second direction to push the pusher with the second pushing portion. The button is inclinable to a first operation position and a second operation position when inclined in the first direction and is inclinable to a third operation position and a fourth operation position when inclined in the second direction. Inclination of the button in the first direction to the first operation position moves the pusher and solely activates the first switch with the first switch operator to keep the window moving in an opening direction as long as the first switch remains activated. Further inclination of the button in the first direction to the second operation position further moves the pusher and activates the second switch with the second switch operator in addition to the first switch to completely open the window. Inclination of the button in the second direction to the third operation position moves the pusher and solely activates the second switch with the second switch operator to keep the window moving in a closing direction as long as the second switch remains activated. Further inclination of the button in the second direction to the fourth operation position further moves the pusher and activates the first switch with the first switch operator in addition to the second switch to completely close the window.
Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
In the drawings, like numerals are used for like elements throughout.
A two-step switch device 1 used for a vehicle window drive apparatus 51 according to a preferred embodiment of the present invention will now be described with reference to
Referring to
The contact board 2 is a printed circuit board (PCB) formed from, for example, a glass epoxy resin. A first fixed contact 11 and a second fixed contact 12 are arranged on a surface of the contact board 2 (the upper surface as viewed in FIG. 1). The two fixed contacts 11 and 12 are separated from each other by a predetermined distance.
The base 7 is formed from a resiliently deformable soft resin, such as silicone rubber, and arranged on the contact board 2. A first dome 13 is formed integrally with the base 7 at a position corresponding to the first fixed contact 11. A second dome 14 is formed integrally with the base 7 at a position corresponding to the second fixed contact 12. Referring to
A pusher 4 and a switch body 5 are arranged above the base 7. The button 6 is arranged above the pusher 4 and the switch body 5. The button 6 is supported in an inclinable manner above the switch body 5. The switch body 5 accommodates the pusher 4 in an inclinable manner. The switch body 5 is fixed so that it does not move relative to the contact board 2 and the base 7. Downward inclination of a front portion of the button 6 in a first direction (the direction indicated by arrow F1 in
In a state in which force is not applied to the pusher 4, the pusher 4 extends across the first and second domes 13 and 14. The pusher 4 has a shape that is symmetrical about a centerline, which is shown by the broken lines in
A first extension (first contact portion) 23 extends downward from the upper front side of the pusher 4. A second extension (second contact portion) 24 extends downward from the upper rear side of the pusher 4. When the pusher 4 is inclined in the first direction to activate the first switch 15, the distal end of the first extension 23 abuts against part of the switch body 5 (first receiving portion 31). When the pusher 4 is inclined in the second direction to activate the second switch 16, the distal end of the second extension 24 abuts against part of the switch body 5 (second receiving portion 32).
Referring to
As shown in
The operation of the above switch device 1 will now be described in detail with reference to
[Example in Which the Button 6 is Inclined in the First Direction]
Referring to
When the button 6 is further inclined in the first direction from the first operation position, the first pushing portion 42 further pushes the pusher 4 downward. In this state, the first extension 23 is in contact with the first receiving portion 31. Thus, referring to
As described above, when the button 6 is inclined in the first direction to the first operation position, only the first switch 15 is activated. Further inclination of the button 6 to the second operation position activates both of the first and second switches 15 and 16. In other words, the button 6 is operated in the first direction in two steps to activate the first and second switches 15 and 16 in two modes.
[Example in Which the Button 6 is Inclined in the Second Direction]
Referring to
When the button 6 is further inclined in the second direction from the third operation position, the second pushing portion 43 further pushes the pusher 4 downward. In this state, the second extension 24 is in contact with the second receiving portion 32. Thus, referring to
As described above, when the button 6 is inclined in the second direction to the third operation position, only the second switch 16 is activated. Further inclination of the button 6 to the fourth operation position activates both of the first and second switches 15 and 16. In other words, the button 6 is operated in the second direction in two steps to activate the first and second switches 15 and 16 in two modes. Accordingly, the button 6 is operated in two steps in each of the first and second directions to activate the first and second switches 15 and 16 in a total of four modes.
The structure and operation of a vehicle window driving apparatus 51 incorporating the switch device 1 will now be discussed with reference to
Referring to
The control unit 53 includes a CPU, a RAM, and a ROM (not shown). The control unit 53 is electrically connected to the first and second switches 15 and 16 of the switch device 1 and to the driver 54. More specifically, the first fixed contact 11 of the switch device 1 includes a contact 11a, which is connected to a first input port IN1 of the control unit 53, and a contact 11b, which is grounded. The contacts 11a and 11b are electrically connected to each other when the first movable contact 13a contacts the first fixed contact 11. The second fixed contact 12 includes a contact 12a, which is connected to a second input port IN2 of the control unit 53, and a contact 12b, which is grounded. The contacts 12a and 12b are electrically connected to each other when the second movable contact 14a contacts the second fixed contact 12. When the first movable contact 13a contacts the first fixed contact 11, or when the first switch 15 is activated, the first input port IN1 is provided with a signal having a low level (first pushing operation signal). When the second movable contact 14a contacts the second fixed contact 12, or when the second switch 16 is activated, the second input port IN2 is provided with a signal having a low level (second pushing operation signal). When the first and second switches 15 and 16 are inactivated, the associated input ports IN1 and IN2 are each provided with a signal having a high level.
The driver 54, which is electrically connected to a motor 55, drives the motor 55 in accordance with a command signal from the control unit 53. The motor 55 is an actuator for opening and closing a vehicle window (e.g., window glass for driver's seat). The driver 54 drives the motor 55 to open the window in response to an open drive signal from the control unit 53. Further, the driver 54 drives the motor 55 to close the window in response to a close drive signal from the control unit 53.
The control unit 53 controls the opening or closing of the window based on the signal input to the first and second input ports IN1 and IN2. That is, the control unit 53 determines the activation and inactivation of the first and second switches 15 and 16 and controls the motor 55 accordingly.
More specifically, referring to
The control unit 53 performs automatic open drive control when the second switch 16 is activated after the first switch 15 is activated. During the automatic open drive control, the control unit 53 continues to provide the driver 54 with the open drive signal until the window is completely opened (the window is moved to a lowermost position). That is, during the automatic open drive control, the control unit 53 continues to provide the driver 54 with the open drive signal even if the first and second switches 15 and 16 are inactivated. Thus, during the automatic open drive control, the window moves to the lowermost position even if the button 6 returns from the second operation position (as shown by the solid lines in the state of
When only the second switch 16 is activated, the control unit 53 performs manual close drive control. During the manual close drive control, the control unit 53 provides the driver 54 with the close drive signal to close the window only when the second switch 16 is activated. That is, the window continues to move in a direction in which it closes as long as the button 6 of the switch device 1 is inclined to the third operation position.
The control unit 53 performs automatic close drive control when the first switch 15 is activated after the second switch 16 is activated. During the automatic close drive control, the control unit 53 continues to provide the driver 54 with the close drive signal until the window is completely closed (the window is moved to an uppermost position). That is, during the automatic close drive control, the control unit 53 continues to provide the driver 54 with the close drive signal even if the first and second switches 15 and 16 are inactivated. Thus, during the automatic close drive control, the window moves to the uppermost position even if the button 6 returns from the fourth operation position (as shown by the solid lines in the state of
The switch device 1 of the preferred embodiment has the advantages described below.
(1) When the button 6 is inclined in the first direction (direction indicated by arrow F1 in
The first switch 15 includes only the fixed and movable contacts 11 and 13a and the second switch 16 includes only the fixed and movable contacts 12 and 14a in the switch device 1. In other words, the switch device 1 of the preferred embodiment does not require four fixed contacts and four movable contacts as in the conventional switch device. Accordingly, the switch device 1 decreases the number of components while decreasing the difference between the force required to incline the button 6 in the first direction and the force required to incline the button 6 in the second direction.
(2) The button 6 is inclined in the first direction to the first operation position. This activates only the first switch 15 and abuts the first extension (contact portion) 23 of the pusher 4 against the first receiving portion 31 of the switch body 5. Subsequently, the button 6 is further inclined in the first direction from the first operation position to the second operation position. This inclines the pusher 4 in the second direction about the position of contact and activates both of the switches 15 and 16. Further, the button 6 is inclined in the second direction to the third operation position. This activates only the second switch 16 and abuts the second extension (contact portion) 24 of the pusher 4 against the second receiving portion 32 of the switch body 5. Subsequently, the button 6 is further inclined in the second direction from the third operation position to the fourth operation position. This inclines the pusher 4 in the first direction about the position of contact and activates both of the switches 15 and 16. In this manner, when the switches 15 and 16 are both activated, the extensions 23 and 24 and the receiving portions 31 and 32 prevent excessive load from being applied to the positions of contact between the fixed contacts 11 and 12 and movable contacts 13a and 14a of the switches 15 and 16 that have already been activated. This further prevents abnormal functioning of the first and second switches 15 and 16 that would be caused when excessive load is applied to the positions of contact.
(3) The control unit 53 of the WRS 52 performs manual open drive control, automatic open drive control, manual close drive control, and automatic close drive control of a window in accordance with the contact state and contact order of the fixed contacts 11 and 12 and movable contacts 13a and 14a of the first and second switches 15 and 16. Accordingly, the vehicle window is sufficiently controlled with the switch device 1, which includes only two fixed contacts 11 and 12 and two movable contacts 13a and 14a.
(4) The first and second switches 15 and 16 are operated against the elasticity of the first and second domes 13 and 14, which are formed from a resiliently deformable soft resin. The positioning feel of the button 6 is produced by the elasticity of the first and second domes 13 and 14. Thus, the operator perceives a desirable positioning feel even if the button 6 is inclined to any one of the first to fourth operation positions.
(5) The upper surfaces of the first and second receiving portions 31 and 32 formed in the switch body 5 define receiving surfaces. Each receiving surface is inclined downward in an inward direction in the switch body 5. When the pusher 4 is inclined, the receiving surfaces of the first and second receiving portions 31 and 32 support the associated first and second extensions 23 and 24 at a generally right angle with respect to the inclination direction of the pusher 4. This ensures that the first receiving portion 31 receives the force applied to the pusher 4 when the button 6 is inclined from the first operation position to the second operation position and that the second receiving portion 32 receives the force applied to the pusher 4 when the button 6 is inclined from the third operation position to the fourth operation position. Accordingly, excessive load is prevented from being applied to the positions of contact between the fixed contacts 11 and 12 and the associated movable contacts 13a and 14a.
(6) The first dome 13 and the second dome 14 have substantially the same shape and size. The load required to elastically deform the first dome 13 is about the same as the load required to elastically deform the second dome 14. The pusher 4 is symmetrical about the centerline shown in FIG. 3. The first pushing portion 42 and the second pushing portion 43 of the button 6 push the top of the pusher 4 at positions equally spaced from the centerline shown in FIG. 3. Accordingly, the force required to incline the button 6 in the first direction and elastically deform the domes 13 and 14 is substantially the same as the force required to incline the button 6 in the second direction and elastically deform the domes 13 and 14.
In other words, the loads required to elastically deform the first dome 13 and the second dome 14 do not have to differ from each other in order to substantially equalize the force required to incline the button 6 in the first and second directions.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the present invention may be embodied in the following forms.
In the preferred embodiment, the first and second switches 15 and 16, which are formed from a resiliently deformable soft resin, are operated against the elasticity of the first and second domes 13 and 14 arranged on the base 7. However, the first and second switches 15 and 16 do not have to have the first and second domes 13 and 14. For example, the first and second switches 15 and 16 may have the same structure as that of a push button switch, such as a typical tact switch.
In the preferred embodiment, when the button 6 is not inclined, the fixed contacts 11 and 12 do not contact the associated movable contacts 13a and 14a. After the button 6 is inclined, the fixed contacts 11 and 12 contact the associated movable contacts 13a and 14a. Conversely, the switch device 1 may be configured so that the fixed contacts 11 and 12 contact the movable contacts 13a and 14a when the button 6 is not inclined and the fixed contacts 11 and 12 do not contact the movable contacts 13a and 14a when the button 6 is inclined. In such a structure, a state in which the fixed contacts 11 and 12 contact the associated movable contacts 13a and 14a correspond to an inactivated state (OFF) of a switch in FIG. 7. Further, a state in which the fixed contacts 11 and 12 do not contact the associated movable contacts 13a and 14a correspond to an activated state (ON) of a switch in FIG. 7.
In the preferred embodiment, the first and second extensions 23 and 24 are formed on the pusher 4. However, the first and second extensions 23 and 24 do not have to be formed on the pusher 4. In such a structure, when the button 6 is inclined from the first operation position to the second operation position or when the button 6 is inclined from the third operation position to the fourth operation position, the pusher 4 may be moved about positions of contact between the domes 13 and 14 and the switch operators 21 and 22 of the activated switches 15 and 16.
In the preferred embodiment, the switch device 1 is used for a vehicle window driving apparatus 51. However, the application of the switch device 1 is not restricted to a vehicle window driving apparatus 51. The switch device 1 may be applied to other apparatuses that operate a controlled subject.
The present examples and embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Number | Date | Country | Kind |
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2003-091131 | Mar 2003 | JP | national |
Number | Name | Date | Kind |
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5115108 | Ogawa et al. | May 1992 | A |
5719361 | Lee | Feb 1998 | A |
5753874 | Kossakowski | May 1998 | A |
5834716 | Lee | Nov 1998 | A |
6274826 | Serizawa et al. | Aug 2001 | B1 |
6437259 | Geppert et al. | Aug 2002 | B1 |
6693246 | Rudolph et al. | Feb 2004 | B1 |
6737592 | Hoang et al. | May 2004 | B1 |
6750406 | Komatsu et al. | Jun 2004 | B2 |
Number | Date | Country |
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2000-11807 | Jan 2000 | JP |
0 884 744 | Dec 1998 | WO |
Number | Date | Country | |
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20040188235 A1 | Sep 2004 | US |