This application claims priority of German patent application no. 10 2015 013 785.9, filed Oct. 20, 2015, the entire content of which is incorporated herein by reference.
U. S. Pat. No. 6,851,402 discloses a two-stroke engine, the transfer channels of which are guided parallel to the cylinder longitudinal axis in the cylinder. U. S. Pat. No. 9,175,598 shows a two-stroke engine in which the transfer channels are guided helically around the cylinder bore and lead into the crankcase interior under the inlet opening and/or under the outlet opening. A section of the transfer channels which connects the passage opening of the transfer channel at the cylinder flange to the mouth opening into the crankcase is guided in the crankcase. On account of the different arrangement of the passage openings at the cylinder connecting flange, crankcases of different configurations are required for cylinders having straight transfer channels and for cylinders having transfer channels that extend helically around the cylinder bore.
The invention is based on the object of making the production and storage of a two-stroke engine easier. A further object of the invention is to create a production series of two-stroke engines which allows easy production and storage.
For the two-stroke engine, provision is made for at least one first connecting opening and at least one second connecting opening to be provided on the connecting flange of the crankcase. The two connecting openings are in this case arranged radially outside the cylinder bore with regard to the cylinder longitudinal axis. At the at least one first connecting opening or the at least one second connecting opening, the at least one transfer channel passes into the crankcase. At the other of the first and second connecting openings, no transfer channel passes into the crankcase interior. Accordingly, provision can be made for the transfer channel to pass into the crankcase at the at least one first connecting opening and for no transfer channel to pass into the crankcase interior at the at least one second connecting opening, or for the at least one transfer channel to pass into the crankcase at the at least one second connecting opening and for no transfer channel to pass into the crankcase interior at the at least one first connecting opening. The connecting opening at which no transfer channel passes into the crankcase interior is a blind opening which does not establish any connection to a transfer channel section in the cylinder and thus does not establish any connection to the combustion chamber at bottom dead center of the piston. This connecting opening does not have any function for this two-stroke engine. If another type of cylinder is arranged on this type of crankcase, the connection into the combustion chamber is advantageously established at the other of the connecting openings. Accordingly, depending on the type of cylinder, the at least one first connecting opening or the at least one second connecting opening is separated from the combustion chamber by the cylinder in every position of the piston.
The two-stroke engine is advantageously divisible into four sectors that extend parallel to the cylinder longitudinal axis, wherein a first sector contains at least one transfer window of a transfer channel and a second sector contains the outlet opening. The at least one first connecting opening is advantageously arranged in the first sector, in which at least one transfer window of a transfer channel is also arranged. The at least one first connecting opening serves to connect to at least one transfer channel section of a cylinder, which passes into the crankcase in the first sector and is advantageously guided approximately parallel to the cylinder longitudinal axis. The at least one second connecting opening is advantageously arranged in the second sector. The at least one second connecting opening serves to connect to at least one transfer channel section which leads into the crankcase in the second sector, that is, under the outlet, and is advantageously guided helically around the cylinder bore. However, the second connecting opening can also serve to connect to at least one transfer channel which is guided parallel to the cylinder longitudinal axis in the cylinder and which is guided into the second sector in the cylinder connecting flange or in the partition plane between the cylinder and crankcase.
Advantageously, the through-opening in the crankcase connecting flange is connected to at least one first connecting opening. The at least one first connecting opening and the through-opening are accordingly located one above the other in the crankcase connecting flange. The at least one first connecting opening is advantageously formed at a recess in the crankcase connecting flange, the recess being open with respect to the crankcase interior over its entire height. As a result, the at least one first connecting opening can be produced easily, in particular during the production of the crankcase in a casting process. Advantageously, the second connecting opening is separated from the through-opening by a crosspiece and is connected to the crankcase interior via a channel section. However, provision can also be made for at least one second connecting opening to be connected to the through-opening and for the at least one second connecting opening to be formed at a recess in the crankcase connecting flange, the recess being open with respect to the crankcase interior over its entire height. The arrangement of a crosspiece between a first connecting opening and a through-opening and the connection of the at least one first connecting opening to the crankcase interior via a channel that is guided in the wall of the crankcase and is closed off with respect to the crankcase interior on a longitudinal side can also be advantageous.
The two-stroke engine advantageously has a central plane which contains the cylinder longitudinal axis and is arranged perpendicularly to the crankshaft rotational axis. Advantageously, at least two transfer channels are provided, the transfer windows of which are arranged on opposite sides of the central plane and which extend symmetrically to the central plane. Four transfer channels that are arranged symmetrically to the central plane are considered to be particularly advantageous. Preferably, precisely one second connecting opening is provided, which is intersected by the central plane. Since precisely one connecting opening is provided, the production of the crankcase in a casting process is made easier. Provision can also be made for transfer channels extending adjacently to one another in the first sector to pass into the crankcase via a common first connecting opening. This also results in easier production.
The crankcase advantageously comprises a first crankcase component and a second crankcase component which are connected together at a partition plane extending parallel to the central plane. The partition plane is advantageously at a spacing from the central plane. Two transfer windows are advantageously arranged in the first sector. The width, measured parallel to the central plane, of the first connecting opening is advantageously at least 1.5 times the width of a transfer window. Advantageously, the width of the first connecting opening is selected such that the circumferentially external longitudinal sides, facing away from the other transfer channel in each case, of the transfer channels terminate flush with the associated sides of the connecting opening.
The crankshaft is advantageously mounted in the crankcase on a first and a second crankshaft bearing. Between the two crankshaft bearings, the connecting rod is advantageously mounted on the crankshaft. The crankshaft bearings are at a spacing from one another that is measured parallel to the crankshaft rotational axis, wherein the width, measured parallel to the crankshaft rotational axis, of the second connecting opening is advantageously smaller than the spacing of the crankshaft bearings. The second connecting opening is accordingly comparatively narrow. This allows a small overall width of the cylinder. It is only at the cylinder connecting flange that the cylinder has to be sufficiently wide to close the at least one first connecting opening.
For a series of two-stroke engines which comprises at least one first cylinder, at least one second cylinder and at least one crankcase which can be mounted on the first or the second cylinder, wherein each cylinder has a cylinder bore, wherein the first cylinder has at least one transfer channel section which leads out at a first transfer opening at the cylinder connecting flange and at a transfer window at the cylinder bore, wherein the second cylinder has at least one transfer channel section which leads out at a second transfer opening at the cylinder connecting flange and at a transfer window at the cylinder bore, wherein the crankcase has a crankcase connecting flange, wherein the crankcase connecting flange has at least one first connecting opening for connecting to a first transfer opening of the first cylinder and at least one second connecting opening for connecting to a second transfer opening of the second cylinder, wherein the first connecting opening and the second connecting opening are arranged radially outside the cylinder bore with regard to the cylinder longitudinal axis, provision is made, in one two-strike engine of the series, which has a first cylinder, for the second connecting opening to be closed off from the cylinder, and, in one two-stroke engine of the series, which has a second cylinder, for the first connecting opening to be closed off from the cylinder. Since the connecting opening which is not required for the cylinder mounted on the crankcase is closed off from the cylinder in each case, a crankcase can be used both for first and for second cylinders. As a result, only one type of crankcase has to be produced and stored, thereby making production and storage easier.
The invention will now be described with reference to the drawings wherein:
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In the embodiment, the cylinder connecting flange 21 has four fastening openings 25 through which the cylinder 2 is screwed tightly to the crankcase 4 by way of fastening screws. As
The transfer openings 22 and the inlet opening 9 and outlet opening 8 are each arranged approximately opposite one another with regard to the cylinder bore 39. The cylinder 2 is divisible into four sectors 40, 41, 42 and 43, wherein the sectors 40 to 43 each extend outward from the cylinder longitudinal axis 13 like pieces of pie. The sectors 40 and 43 are separated by an imaginary plane 90 which projects outward radially from the cylinder longitudinal axis 13 with respect to the cylinder longitudinal axis 13. The sectors 40 and 41 are separated by an imaginary plane 91, the sectors 41 and 42 by an imaginary plane 92, and the sectors 42 and 43 by an imaginary plane 93. The imaginary planes 91 to 93 also project radially outward from the cylinder longitudinal axis 13. In this case, the planes 90 and 92 and the planes 91 and 93 can each be located in a common plane or enclose an angle of less than 180° with one another. Two transfer channels 10 and 11 and the associated transfer opening 22 are arranged in the first sector 40. The associated transfer windows 14 and 15 are also arranged entirely in the first sector 40. The outlet opening 8 and the outlet channel 18 are arranged in the second sector 41. The transfer channels 10 and 11 arranged opposite the first sector 40 together with their transfer windows 14 and 15 and the associated transfer opening 22 are arranged entirely in the third sector 42. The inlet opening 9 is arranged in the fourth sector 43. In the embodiment, the inlet channel 19 also extends entirely in the fourth sector 43. The sectors 40 to 43 are accordingly selected such that two transfer channels (10, 11), the outlet opening 8 or the inlet opening 9 are arranged entirely in the respective sector 40 to 43. Depending on the circumferential spacing between the transfer channels (10, 11) and the inlet opening 9 and the outlet opening 8, several positions for the planes 90 to 93 are possible.
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The crankcase 4 is made up of two crankcase components 33 and 34 which are connected together at a partition plane 35. A seal 54 is advantageously arranged between the crankcase components 33 and 34 at the partition plane 35. The partition plane 35 between the crankcase components 33 and 34 extends parallel to the central plane 28. In the embodiment, the partition plane 35 is at a spacing (c) from the central plane 28. The spacing (c) is advantageously less than half the spacing (a) between the crankshaft bearings 36 and 37. As a result, the partition plane 35 extends between the crankshaft bearings 36 and 37. However, the partition plane 35 can also coincide with the central plane 28 of the cylinder 2.
The transfer channels 60 and 61 which are arranged adjacent to one another at the cylinder circumference on one side of the central plane 78 are combined in the cylinder 51 in a common section 62 in the direction of flow toward the crankcase interior 20. The common section 62 is guided helically or spirally around the cylinder bore 89 as far as the region under an outlet opening 58 of the cylinder 52. The region under the outlet opening 58 is in this case that side of the outlet opening 58 that faces the crankcase 4. The two sections 62 of the transfer channels 60 and 61 guided on opposite sides of the central plane 78 are combined into a common section 66 in the region under the outlet opening 58 and pass jointly into the crankcase 4 at a connecting flange 71 of the cylinder 52. Formed in the crankcase 4 is a channel section 50 through which the transfer channels 60 and 61 are guided and which leads into the crankcase interior 20 by way of an outlet opening 80. A transfer channel section 81 is guided in the cylinder 52, the transfer channel section 81 being made up of the common section 66, the two common sections 62 and those sections of the transfer channels 60 and 61 that lead to the transfer windows 64 and 65.
The cylinder 52 has a cylinder longitudinal axis 63. An inlet channel 69 leads out at the cylinder bore 89 by way of an inlet opening 59. The outlet opening 58 is adjoined by an outlet channel 68 through which exhaust gases can leave the combustion chamber 53. The outlet opening 58 and the inlet opening 59 are controlled by the piston skirt 32 of the piston 5 (
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Furthermore, the connecting opening 47, through which the transfer channels 60 and 61 of a cylinder 52 can pass into the crankcase interior 20, opens out at the crankcase connecting flange 38. The connecting opening 47 is separated from the through-opening 45 by a crosspiece 48 and adjoins the channel section 50 in the wall of the crankcase 4. The connecting opening 47 has a width (d), measured perpendicularly to the central plane 28 (
If a cylinder 52 is mounted on the crankcase 4, the transfer opening 72 is located at the second connecting opening 47. The transfer channel section 81 in the cylinder 52 passes through the connecting opening 47 into the channel section 50 in the crankcase 4 and leads into the crankcase interior 20 via the outlet opening 80 (
Since the crankcase 4 has both connecting openings 46 for connecting to transfer openings 22 of a cylinder 2 and a connecting opening 47 for connecting to the transfer opening 72 of a cylinder 52, and the cylinders (2, 52) close off the other connecting opening (46, 47) in each case, a crankcase 4 can be constructed both for cylinders 2 for forming two-stroke engines 1 and with cylinders 52 for forming two-stroke engines 51. Advantageously, precisely one connecting opening 47 is provided, which is intersected by the central plane 28. As a result, when the crankcase components 33 and 34 are produced in a casting process, the channel section 50 and the connecting opening 47 can be demolded easily with a core drawn perpendicularly to the partition plane 35. However, provision can also be made for two connecting openings 46 to be arranged symmetrically to the central plane 28, in each case two transfer channels 60 and 61 that extend on one side of the central plane 28 passing into the crankcase 4 at the connecting openings 46.
During operation of the two-stroke engines (1, 51), combustion air or fuel/air mixture is drawn into the crankcase interior 20 via the inlet opening (9, 59). During the downward stroke of the piston 5, the combustion air or the mixture is compressed in the crankcase interior 20 and, as soon as the transfer windows (14, 15, 64, 65) are opened by the downwardly traveling piston 5, flows into the combustion chamber (3, 53) via the transfer channels (10, 11, 60, 61). During the upward stroke of the piston 5, the mixture in the combustion chamber (3, 53) is compressed and is ignited by the spark plug 17 in the region of top dead center of the piston 5. On account of the subsequent combustion, the piston 5 is accelerated in the direction of the crankcase 4. As soon as the outlet opening (8, 58) is opened by the piston skirt 32 of the downwardly traveling piston 5, exhaust gases escape through the outlet opening (8, 58) and the outlet channel (18, 68), and fresh fuel/air mixture is drawn in from the crankcase interior 20. The fuel feed can take place in the inlet channel (19, 69), into the crankcase interior 20, into one or more of the transfer channels (10, 11, 60, 61) or into the combustion chamber (3, 53). The two-stroke engine (1, 51) can additionally have an air duct for scavenging air which is fed to the transfer channels (10, 11, 60, 61) and separates the fresh mixture from the crankcase interior 20 from the exhaust gases in the combustion chamber (3, 53).
It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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10 2015 013 785.9 | Oct 2015 | DE | national |