This disclosure is related to the field of appliances. In particular, it relates to systems and methods for implementing a two-way door that can be opened from either side.
Traditionally, appliance doors, and other doors, open on one side via a hinged connection between the door and a mounting frame with a hand pull on the opposing side. When the user approaches the door, he or she grasps the pull (generally a doorknob) to move the unhinged side, and causes the door to pivot at the hinge.
However, there are many applications in which a bidirectional, or two-way, door is beneficial. In small living spaces, or in environments having multiple devices with doors, doors that open on only one side can present problems.
For example, if a refrigerator is designed only to open on the right hand side, then it may be difficult to use the refrigerator in a kitchen in which the refrigerator is located to the left side of the main work area. This arrangement would require the cook to walk past the refrigerator and open the door to the right, causing the door to block the path back to the work area. If the refrigerator door could be opened from either side, it would be suitable for use in any kitchen configuration. This would reduce the need to manufacture and stock refrigerators with doors that can open from one side, and would reduce the difficulty of the consumer trying to find a refrigerator that opens in the direction most convenient for that particular consumer's kitchen layout.
These issues are not limited to refrigerators. Appliances such as front loaded washers and dryers, for example, have utility hookups for gas and water, which may require that the appliances be disposed in a specific location. Similarly, electrical, gas, ventilation, and water hookups for other appliances may require that these appliances be disposed in a specific area in a kitchen. When remodeling, it would be beneficial for the consumer to have a choice of appliances that can be opened on either side, allowing for maximum versatility, and reducing manufacturing, shipping, and inventory costs by not having to supply mirror image door configurations for products.
Many solutions to implementing the two-way door have been proposed over the years, but none have been commercially successful due to various shortcomings. Prior art solutions tend to be too mechanically complex, resulting in breakage or wear over time until the mechanism no longer functions properly. Additionally, many prior art solutions require moving parts within the structure of the door panel. This causes problems because some appliances, such as refrigerators, require insulation within the door and the presence of moving mechanical parts inhibits the use of insulation, making the refrigerator less efficient. Similarly, for microwaves, the main panel of the door is generally clear, and cannot be obstructed by mechanical components.
Prior art
Prior art
The following is a summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. The sole purpose of this section is to present some concepts of the invention in a simplified form as a prelude to the more detailed description that is presented later.
Because of these and other problems in the art, described herein, among other things, is a system for opening a door from either side comprising: a door structure having a top side and an opposing bottom side, and a left side and an opposing right side; a transfer bar having a first end and an opposing second end; a first pair of hinge pins, each hinge pin in the first pair of hinge pins having a proximal end connected to the first end of the transfer bar and an opposing distal end, the distal end of a first hinge pin in the pair disposed at the top side and the distal end of a second hinge pin in the pair disposed at the bottom side; a second pair of hinge pins, each hinge pin in the second pair of hinge pins having a proximal end connected to the second end of the transfer bar and an opposing distal end, the distal end of a first hinge pin in the second pair disposed at the top side and the distal end of a second hinge pin in the second pair disposed at the bottom side; wherein when the transfer bar moves laterally toward the left side, the transfer bar causes the distal ends of the first pair of hinge pins to protrude outward from the top and bottom sides of the door, and the distal ends of the second pair of hinge pins to retreat within the door structure.
In an embodiment of the system, each hinge pin in the first pair and second pair of hinge pins is connected to the transfer bar via a U-link rotatably connected to the proximal ends and rotatably connected to the transfer bar.
In another embodiment of the system, the transfer bar and the hinge pins are disposed within the interior structure of the door structure.
In still another embodiment of the system, the transfer bar and the hinge pins are disposed on an exterior surface of the door structure.
In still another embodiment of the system, the door structure is attached to an appliance.
In still another embodiment of the system, the appliance comprises a utility connection line and the utility connection line is connected to the door structure through an umbilical extending from an interior side of the door to a compartment within the appliance, the umbilical configured such that when the door is opened to a maximum angle, the distal end of the umbilical remains in the compartment.
In still another embodiment of the system, when the transfer bar moves laterally toward the left side and causes the distal ends of the first pair of hinge pins to protrude outward from the top and bottom sides of the door, the distal ends of the hinge pins engage corresponding receivers in the appliance such that the door structure is rotatable on the first pair of hinge pins.
In still another embodiment of the system, the distal ends of each of the hinge pins in the first pair and the second pair are chamfered.
In still another embodiment of the system, when the transfer bar moves laterally toward the right side, the transfer bar causes the distal ends of the second pair of hinge pins to protrude outward from the top and bottom sides of the door, and the distal ends of the first pair of hinge pins to retreat within the door structure.
In still another embodiment of the system, the top hinge pin in the first pair and the top hinge pin in the second pair are disposed through a locking mechanism.
In still another embodiment of the system, each of said locking mechanisms comprises a movable latch configured to rotatably engage a corresponding circumferential notch in said each of said top hinge pins in said first pair and said second pair.
In still another embodiment of the system, the transfer bar is moved by manipulating hand pulls attached to the transfer bar.
In still another embodiment of the system, the transfer bar is moved by a motor attached to the transfer bar.
Also described herein, among other things, is a system for opening a door from either side comprising: an appliance comprising an appliance body and a door, the door having a top portion and an opposing bottom portion, and a left side and an opposing right side; a first top receiver disposed in the appliance body at the left side; a first through bore in the top portion axially aligned with the first top receiver when the door is closed; a second top receiver disposed in the appliance body at the right side; a second through bore in the top portion axially aligned with the second top receiver when the door is closed; a first through bore in the bottom portion axially aligned with the first through bore in the top portion; a second through bore in the bottom portion axially aligned with the second through bore in the top portion; a first wheel having a first camming portion disposed at a position thereon; a second wheel having a second camming portion disposed at a position thereon; a crossbar axially connecting the first wheel to the second wheel such that the crossbar, first wheel, and second wheel move in unison; a first lifting element between the first wheel and the bottom portion of the door, the first lifting element having a first bottom stationary hinge pin axially aligned with a first receiver in the bottom portion; a second lifting element between the second wheel and the bottom portion of the door, the second lifting element having a second bottom stationary hinge pin axially aligned with a second receiver in the bottom portion; a first hinge pin having a bottom end and an opposing top end and disposed through the first top bore and the first bottom bore such that the bottom end rests on the first lifting element; a second hinge pin having a bottom end and an opposing top end and disposed through the second top bore and the second bottom bore such that the bottom end rests on the second lifting element; wherein when the first wheel is rotated such that the first camming portion is generally coplanar with the bottom of the first lifting element: the first bottom stationary hinge pin retreats from the first bottom receiver and the top end of the first hinge pin retreats from the first top receiver; and the second camming surface is not adjacent to the second lifting surface such that the second lifting surface forms a tangent line to a rounded portion of the second wheel and the rounded portion of the second wheel lifts the second lifting element such that the second bottom stationary hinge pin engages the second bottom receiver and the top end of the second hinge pin engages the second top receiver such that the door is pivotable on an axis of rotation from the second top receiver to the second bottom receiver.
In an embodiment of the system, when the second wheel is rotated such that the second camming portion is generally coplanar with the bottom of the second lifting element: the second bottom stationary hinge pin retreats from the second bottom receiver and the top end of the second hinge pin retreats from the second top receiver; and the first camming surface is not adjacent to the first lifting surface such that the first lifting surface forms a tangent line to a rounded portion of the first wheel and the rounded portion of the first wheel lifts the first lifting element such that the first bottom stationary hinge pin engages the first bottom receiver and the top end of first hinge pin engages the first top receiver such that the door is pivotable on an axis of rotation from the first top receiver to the first bottom receiver.
In another embodiment of the system, the axis of rotation has an angle offset from an alignment normal to the pull of gravity.
In a still further embodiment of the system, the offset is configured so as to cause gravity to pull the door closed when the door is open at an angle of less than 90 degrees.
In a still further embodiment of the system, the offset is configured so as to cause gravity to pull the door open when the door is open at an angle of greater than 90 degrees.
In a still further embodiment of the system, the first hinge pin is spring-loaded against the bottom of the top portion, and the second hinge pin is spring-loaded against the bottom of the top portion.
In a still further embodiment of the system, the appliance comprises a utility connection line and the utility connection line is connected to the door through an umbilical extending from an interior side of the door to a compartment within the appliance, the umbilical configured such that when the door is opened to a maximum angle, the distal end of the umbilical remains in the compartment.
The following detailed description and disclosure illustrates by way of example and not by way of limitation. This description will clearly enable one skilled in the art to make and use the disclosed systems and methods, and describes several embodiments, adaptations, variations, alternatives and uses of the disclosed systems and methods. As various changes could be made in the above constructions without departing from the scope of the disclosures, it is intended that all matter contained in the description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Described herein are systems and methods for implementing a bi-directional or two-way door, which can be opened from either the left or right side. Although the embodiments described herein are primarily with reference to appliances such as refrigerators and microwaves, the systems and methods are applicable to any door, and can be used in any embodiment, including, but not necessarily limited to, other appliances, and residential or commercial doors.
As will be clear to one of ordinary skill in the art, any bi-directional door must effectively accomplish two tasks. First, when the user operates the door, the apparatus must engage a structure at the opposing end of the door from the side operated by the user to provide for rotation. Second, the apparatus must disengage the rotational structure on the side grasped by the user so that the door can freely open.
In the depicted embodiment of
In the depicted embodiment, guides 209 are disposed adjacent to the transfer bar 203 to maintain a consistent position vertically within the structure of the door 103. The depicted guides 209 are blocks of material disposed on the top and bottom sides of the transfer bar 203 at the opposing ends of the transfer bar 203. Other shapes, quantities, and positions are possible. In the depicted embodiment, two bracing structures 211, which are also in the configuration of elongated rectangular prisms, extend from one side 215 of the door 103 to the other 217, and are disposed generally parallel to one another. These bracing structures provide a mounting point for the guides 209. However, it is not necessary for these brace structures 211 to extend to the edge of the door 103 and the exact configuration of these bracing structures 211 will vary from embodiment to embodiment. The depicted transfer bar 203 is disposed generally parallel to, and between, the depicted bracing elements 211. The depicted guides 209 are each disposed between one bracing element 211 and the transfer bar 203, causing the transfer bar 203 to be able to move laterally (from left to right and vice versa) within the structure of the door 103.
The depicted transfer bar 203 is attached at each of its opposing ends to four hinge pins 205A, 205B, 207A, 207B. The depicted hinge pins 205A, 205B, 207A, 207B are generally in the configuration of an elongated cylindrical element with a bend in the middle. The depicted hinge pins 205A, 205B, 207A, 207B are configured to attach to the transfer bar 203 at one end and to hinge/unhinge the door 103 at the opposing end.
The depicted embodiment of
Each of the hinge pins 205A, 205B, 207A, 207B is connected to the transfer bar 203 by a U-link 213. In the depicted embodiment of
As can be seen in
On the top side of the door, the movement left of the transfer bar 203 causes the U-link 213 to exert pushing force on hinge pin 205B upward through a locking mechanism 701 described in more detail elsewhere herein, in particular with respect to
The distal end 219 of hinge pin 205B protrudes through the top of the door 103 to engage a receiver in the appliance structure (not depicted), completing the rotational connection. That is, hinge pins 205B and 207B both engage with corresponding top and bottom receivers in the appliance 101 structure, establishing a pivot point on the right side 217. By contrast, the movement to the left of the transfer bar 203 pulls hinge pins 205A and 207A inward, retracting the distal ends 219 of each 205A and 207A such that the distal ends 219 are within the door 103 and do not inhibit door 103 operation. This allows the door 103 to be opened on the left hand side 215.
In the depicted embodiment of
In the depicted embodiment of
The mechanical components depicted in
An advantage of this configuration is that no springs are required for the hinge pins to attach and detach. This increases the life span of the apparatus, because springs tend to lose elasticity over time, resulting in electrical failure in the hinging mechanism. Because the mechanism described herein does not require the use of springs, it may be used indefinitely.
The means for building the embodiments described herein will be readily apparent to one of ordinary skill in the art. In particular, it is notable that the transfer bar is effectively the load bearing apparatus in the door 103. Because the door 103 is attached to the appliance 101 body via the hinge pins, which in turn are connected via the transfer bar 203, the transfer bar 203 effectively bears the full weight of the door 103. Therefore, materials with resilient characteristics are desirable to allow the door 103 to carry the weight of other items.
In the depicted embodiments of
As can be seen in the depicted embodiment of
This embodiment has the advantage of an aesthetically pleasing old-world look with exposed hinge pins, which also eliminate moving components from the inside of the door. This allows the entire interior of the door to be insulated, without potentially interfering with the moving parts of the two-way door mechanism.
In an embodiment, the systems and methods for a two-way door include a latching or locking mechanism to prevent the transfer bar 203 from moving while the door 103 is open. This locking means or mechanism operates by inhibiting the “open” set of pins, one or more pins, or all pins, from moving while the door 103 is open, effectively locking the transfer bar 203 in place until the door 103 is closed.
It is desirable to cause the locking system 701 to engage hinge pin 205 or 207 at the side of the door 103 that is open, and to disengage when the door is closed. Thus, when either end of the door 103 is open, the locking mechanism 701 engages the hinge pin 205 or 207 on the appropriate side while the door 103 is open, and only when the door 103 is closed on both sides, the locking system 701 disengages for both sets of hinge pins 205 and 207.
By contrast, when the door 103 is open, as shown in
In an alternative embodiment, the locking means may use a magnet. For example, in the depicted embodiment of
Depicted magnet 803 is attached to a spring 805. In the depicted embodiment, the spring 805 comprises a spring steel 805. The spring 805 exerts force causing the magnet 803 to move away from the door 103. Attached at the end or bottom of the spring 805 is a latching element 807 having a cutout 809 or latch 809 in the configuration of an arc configured to match a corresponding notch, groove or channel 811 in the hinge pin 205. When the door 103 is open, the opposite magnetic force between magnets 801 and 803 is too weak for magnet 803 to move towards magnet 801. This results in the force of spring 805 pushing latch 807 outward from door 103, such that latch 809 engages with corresponding notch 811 in hinge pin 205, effectively locking the hinge pin 205 in place and inhibiting motion of the hinge pin 205 and, by extension, the transfer bar 203.
However, when door 103 is closed, magnet 803 is attracted to magnet 801 and the magnetic attraction force is stronger than the force of the spring 805. This causes the magnet 803 to move towards the surface of the door 103, caused by the attraction of magnet 801. This in turn causes latching element 807 to retreat from notch 811 in the pin 205, allowing the pin 205 to move vertically, and allowing the transfer bar 203 to move.
Modern appliances often include electronic or other components in doors, such as water lines, icemakers, or controls. In the prior art, the physical connections for these features is provided at the hinge. However, for a two-way door, this is not possible. In an embodiment of the present systems and methods, an umbilical facilitates a movable line attached to the door.
In the depicted embodiment of
When the cam portion 1009 of each wheel 1007 is facing upward (adjacent to lifting element 1001), the spring force of lifting element 1001 pushes lifting element 1001 downward until it is flush with the cam portion 1009 of the corresponding wheel 1007. This in turn causes stationary pin 1005 to withdraw from the bottom receiver 1003, and causes hinge pin 205A to withdraw from top left receiver 1003. On the opposing wheel, the cam portion 1009 is not axially aligned with that of the other wheel, meaning both cam portion 1009 of both wheels are not simultaneously in contact with corresponding lifting elements 1001. When the round portion of the wheel 1007 is in contact with lifting element 1001, lifting element 1001 is pushed upward, causing receiver 1003 to engage hinge pin 1005 on the right hand side. This elevation of lifting element 1001 likewise pushes hinge pin 205B upward into top right receiver 1003. This effectively provides for a pivoted connection on the right hand side of the door 103, and no connection on the left hand side, allowing the door 103 to be opened on the left.
To reverse the opening, the wheels 1007 and cross bar 1011 are rotated so that the left hand cam portion 1009 is no longer in contact with left lifting element 1001, but the cam portion 1009 of the right wheel 1007 is in contact with the right lifting element 1001. This results in hinge pin 205A projecting into the top receiver 1003 on the left, and stationary pin 1005 engaging bottom left receiver 1003 in left lifting element 1001. On the right, hinge pin 205B drops out of top right receiver 1003, and bottom right receiver 1003 withdraws from right stationary pin 1005. This results in a hinged connection to the left, but an unhinged connection on the right, allowing the door 103 to be opened on the right.
Because the vertical alignment of the pins in this embodiment is not axial (that is, the location of the top and bottom receivers 1003 are not vertically aligned with respect to gravity), the door may be naturally opened or closed by gravity. When configured properly, this can result in a self-closing and/or self-opening door. In the preferred embodiment, the receivers 1003 are configured and positioned such that when the door 103 is opened at an angle less than ninety degrees, the door will close. In an embodiment, the alignment of the top and bottom receivers is configured at least one or both sides to cause the door to self-close when the angle at which the door is open is less than a predetermined angle. In an embodiment, this predetermined angle is about 90 degrees. In another embodiment, this predetermined angle is about 85 degrees. In another embodiment, this predetermined angle is about 80 degrees. In another embodiment, this predetermined angle is about 75 degrees. In another embodiment, this predetermined angle is about 70 degrees. In another embodiment, this predetermined angle is about 65 degrees. In another embodiment, this predetermined angle is about 60 degrees. In another embodiment, this predetermined angle is about 55 degrees. In another embodiment, this predetermined angle is about 50 degrees. In another embodiment, this predetermined angle is about 45 degrees. In another embodiment, this predetermined angle is an angle less than 45 degrees. By contrast, at an angle of greater than ninety degrees open, the door will tend to open, or will be inhibited from closing. In an embodiment, the alignment of the top and bottom receivers is configured at least one or both sides to cause the door to hold open when the angle at which the door is open is more than a predetermined angle. In an embodiment, this predetermined angle is about 90 degrees. In another embodiment, this predetermined angle is about 95 degrees. In another embodiment, this predetermined angle is about 100 degrees. In another embodiment, this predetermined angle is about 105 degrees. In another embodiment, this predetermined angle is about 110 degrees. In another embodiment, this predetermined angle is about 115 degrees. In another embodiment, this predete mined angle is about 120 degrees. In another embodiment, this predetermined angle is about 125 degrees. In another embodiment, this predetermined angle is about 130 degrees. In another embodiment, this predetermined angle is about 135 degrees. In another embodiment, this predetermined angle is an angle more than 135 degrees. In another embodiment, this predetermined angle is about 160 degrees.
It will readily be understood by one of ordinary skill in the art that any number of means are available for transferring the motion of the user grasping a pull (not depicted) to the rotational motion of the wheels 1007 and cross bar 1011, including mechanical transfer means and motorized means. In an alternative embodiment, the transfer bar 203 is motorized. In such an embodiment, a small motor 1101 is disposed within the door 103 and attached to structures that are described herein to effect the movement of the transfer bar 203. This may be preferred in certain embodiments where the strength or dexterity required to physically move the pull is too great, such as due to the load of the door 103. For example, a heavily laden refrigerator door will be supported by the transfer bar, meaning that if manual motion of the hand on the pull is used to move the transfer bar 203, the transfer bar 203 will resist movement based on inertia in proportion to the amount of mass in the door. In other words, heavier doors will be harder to open manually.
To overcome this, a motor 1101 may be provided which provides the energy to move the transfer bar 203, without the user requiring a corresponding amount of manual force using the hand. The use of a motor also allows for a wider variety of sizes and shapes of pulls because the motion of the pull does not necessarily have to correspond to the motion of the transfer bar. For example, a stationary pull may be used that simply detects the presence of a hand to actuate the transfer bar 203.
Conversely, if the opposite signal is received, motor 1101 operates in the opposite direction, causing rotational element 1103 to draw a drive bar 1105 to the right. This in turn pulls vertical bar 1107 and transfer bar 203 to the right, until vertical bar 1107 contacts sensor 1111, which signals motor 1101 to stop. This rightward position is the equivalent of manual operation of the transfer bar 203 by a pull, and corresponds to the door being hinged on the right hand side, and opened on the left.
As will be clear to one of ordinary skill in the art, any number of pulls 102 or other actuating means may be provided to communicate with the motor 1101 and cause it to begin or end movement. Alternatively, the motor 1101 may be configured to simply begin motion in whichever direction is available. That is, if the motor 1101 senses that sensor 1111 has been triggered, and any indication to move is received, the motor 1101 will rotate until sensor 1109 is triggered, and vice versa. This system may be implemented in connection any of the illustrative embodiments described herein. Electrical power 1113 may be supplied via an umbilical 901 as described elsewhere herein, or may be supplied via corresponding contact points on the appliance frame and the door. In the latter case, when the door is open, there may not be electrical power to the motor 1101, and thus the transfer bar 203 does not move and there is lessened risk of accidentally triggering the motor and causing the door 103 to fall off the appliance.
It should be noted that with respect to in particular
While the invention has been disclosed in conjunction with a description of certain embodiments, including those that are currently believed to be the preferred embodiments, the detailed description is intended to be illustrative and should not be understood to limit the scope of the present disclosure. As would be understood by one of ordinary skill in the art, embodiments other than those described in detail herein are encompassed by the present invention. Modifications and variations of the described embodiments may be made without departing from the spirit and scope of the invention.