The present invention relates to new materials for photovoltaic devices and more specifically multiband semiconductors for high conversion efficiency from solar to electricity.
There are many factors to determine whether a material is suitable for making solar cells, such as the band gap energy, light absorption coefficient, doping concentration, and mobility and lifetime of minority carrier. Among these, the band gap energy is of primary importance since solar spectrum distributes in a wide energy range, roughly from 0.62 to 4.1 eV with a maximum at around 2.5 eV. Theoretical calculation indicates that for a single semiconductor material, the maximum of the band-gap limited efficiency corresponds to a band gap of 1.07 eV for AM0 and 1.0-1.4 eV for AM1.5. Therefore, Si (1.12 eV), GaAs (1.42 eV), CdTe (1.50 eV), and CuInGaSe2 (1.01-1.64 eV) are the good candidates for solar cells. A conventional solar cell utilizes a p-n junction formed by doping with p- and n-type dopants to absorb the sunlight and produce electricity. However, such a single junction solar cell has only limited conversion efficiency because they are only sensitive to a limited part of the total solar spectrum. The efficiency can be improved by stacking several p-n junctions formed with semiconductors of different band gap energies that are sensitive to different parts of solar spectrum. By using thin film technology, this concept has been realized in multijunctions or tandem solar cells such as AlGaAs/GaAs two-junction cascade solar cell prepared by MOCVD [B-C. Chung, G. F. Virshup, and J. G. Werthen, Appl. Phys. Lett. 52, 1889 (1988)], a-Si/a-GeSi tandem solar cell [J. Yang, A. Banerjee, and S. Guha, Appl. Phys. 70, 2975 (1997)] and a-Si/μc-Si tandem solar cell [Y. Mai, S. Klein, R. Carius, H. Stiebig, X. Geng, and F. Finger, Appl. Phys. Lett. 87, 073503 (2005)]. Currently, the efficiency of the a-Si based triple junction solar cell has been over 13%, and the efficiency of III-VI based triple junction solar cell is 37.9%. However, the technical complexity and high cost hinder their applications.
The inherent disadvantage of low infrared absorption in these semiconductors essentially limits the performance of the solar cells. Another way to increase the efficiency of solar cells is to introduce an impurity energy level within the band gap that absorbs additional lower energy photons [Jianming Li, Ming Chong, Jiancheng Zhu, Yuanjing Li, Jiadong Xu, Peida Wang, Zuoqi Shang, Zhankun Yang, Ronghua Zhu, and Xiolan Cao, Appl. Phys. Lett. 60, 2240 (1992)]. The theoretical efficiency of this multiband solar cell can reach to over 60%, which is much greater than that of the solar cells with a single band gap [Antonio Luque and Antonio Marti, Phys Rev. Lett. 78, 5014(1997)]. Semiconductors with an intermediate band can absorb different parts of the sunlight in wavelength and can maximize the total absorption energy, but it is difficult to realize this concept practically. The dilemma is that the electric transport properties will be deteriorated by the impurities that could produce an intermediate band in a semiconductor. The problem is how to introduce an intermediate in a semiconductor without loss of its crystal quality.
Recently, it has been found that the intermediate band can emerge from conduction band into band gap of nitrogen doped III-V [J. Wu, W. Shan and W. Walukiewicz, Semiconductor Science and Technology 17, 860 (2002)] and oxygen doped II-VI [K. M. Yu, W. Walukiewicz, J. Wu, J. W. Beeman, J. W. Ager, E. E. Haller, I. Miotkowski, A. K. Ramdas, and P. Becla, Appl. Phys. Lett. 80, 1571 (2002)] semiconductors via band anticrossing interaction between localized O or N states and the extended states of the semiconductor matrix [W. Walukiewicz, W. Shan, K. M. Yu, J. W. Ager III, E. E. Haller, I. Miotlowski, M. J. Seong, H. Alawadhi, and A. K. Ramdas, Phys. Rev. Lett. 85, 1552 (2000)]. Even if theoretical calculation predicts that the efficiency of solar cells made from these dilute doped semiconductors could reach beyond 50%, the prospect is still unclear because of the complexity in material preparation and material deterioration with introduction of alien elements.
Is there a semiconductor in which an intermediate band exists intrinsically? Fortunately, europium chalcogenides possess this property. With NaCl-type crystal structure, europium chalcogenides (EuX, X═O, S, Se, Te) form a very interesting series due to their varieties of electronic and magnetic properties, but the common feature is that the divalent Eu ions possesses very large local moment from the half filled 4f band. A gap separates the 4f band from 5d6s conduction bands. The experimental electronic gap energies are 1.12, 1.65, 1.80, and 2.0 eV for EuO, EuS, EuSe and EuTe, respectively, at room temperature. The p-states of the chalcogen ions are located below 4f band, and therefore an intermediate band is formed by the 4f band between p-states and 5d6s states in these semiconductors. The relative position of the 4f band varies with X. These band gap energies as well as interband transition energies fall into the solar radiation energy range (see
This invention provides a new series of multiband gap semiconductor materials used for designing high efficiency solar cells based on thin film technology. These materials include EuO, EuS, EuSe, EuTe, PbxEu1-xTe, and their alloys. The localized 4f states of Eu are located inbetween 5d6s states of Eu and valence p states of chalcogen ions, especially for EuO and EuS in which the 4f states are completely separated from 5d6s and p states. The enhanced absorption coefficient by the multiband absorption and the appropriate band gap energies make these material good candidates for solar cell manufacturing. These materials can be fabricated by molecular beam epitaxy, sputtering, evaporating, and pulsed laser deposition techniques. The p-n junctions can be deposited on lattice matched or unmatched substrates.
a) shows the absorption coefficient of EuX as function of photon energy. The absorption coefficients of Si and GaAs in
This invention provides a general principle of fabricating multiband solar cells using Eu chalcogenides. A specific embodiment herein is subject to be modified based on further understanding and investigations of such kind of semiconductors and solar cells, such as doping and cell design.
This invention provides a series of semiconductor materials with intrinsic multi-bands (without additional doping) for designing solar cells since the multi-absorption energies are located in spectral range of solar radiation, as shown in
This invention provides a series of semiconductor materials whose interband transition energies can be tuned by alloying of these materials, e.g., EuO1-xSx, EuO1-xSex, and PbxEu1-xTe, in order to maximize the total absorption of the solar energy.
In one embodiment of the present invention there is disclosed a semiconductor composition comprising a ternary PbxEu1-xTe alloy. The band gap of PbxEu1-xTe can is changeable in a wide range from 0.19 to 2.25 eV, with a multiple interband absorption for 0<x<0.2 and a single interband absorption for x>0.2. For Pb0.2Eu0.8Te, the two absorption happens at E1=1.42 eV and E2=2.25 eV, the former transition comes from lower valence band to Eu 4f band, while the later is from 4f band to conduction band transition (EuTe-like transition), as shown in
The absorption coefficients of EuX (
In one embodiment of the present invention the n-type EuO can be obtained by substituting Eu with trivalent Gd or other rare earth ions such as La, Ce, Dy, Ho, and Lu. The n-type EuO can also be obtained with excess Eu (O vacancies). The other EuX of n-type materials can be obtained in a similar way like EuO. The p-type EuX can be obtained with Eu vacancies (excess X), or by substituting O with single valent anion such as Cl and F. However, the conductivity of such p-type EuX is much higher than that of n-type EuX because the large hole mass at the top of the 4f band, but it can be improved if the acceptor level is located in the vicinity of the p-state band. As shown in
Eu oxides include EuO and Eu3O4. Eu3O4 also has multiband energy structure [Phys. Rev. B 12, 3940 (1975)].
All of the compositions disclosed herein are suitable for films for use in photovoltaic devices.
The thin films and solar cells of the mentioned materials in this invention can be obtained by sputtering, pulsed laser deposition, evaporation, and molecular beam epitaxy, etc.
Eu chlcogenide alloys mean to include all compound semiconductor materials composed of EuO, EuS, EuSe and EuTe binary, ternary and quaternary alloys of the respective group elements. The alloy or dopants also include most of the elements of lanthanides like La, Ce, Sm, Eu, Gd, Tb, Dy, Er, Tb, Lu, etc. Since the electron affinity energy of the Eu chalcogenides is quite small, for n-type Eu chalcongenides, the metals (rare earth metals) with low workfunction, or heavily doped semiconductors can be used as ohmic contact materials.
In the present invention the materials include doped and undoped alloys and may be arranged to form a variety of semiconductor devices with junctions like p-n, p-i-n, p-n-p-n and so on. The photovoltaic devices include two junction and triple junction structures (i.e. tandem solar cells).
Most importantly, p-i-n structures, as shown in
The invented method and designed solar cell devices are applicable for manufacturing high efficiency thin film solar cell. It will be understood that various modifications and changes may be applied to the present invention without deviating from the spirit and scope thereof.