The present disclosure relates to a U-bolt and an installing method.
In the related art, a U-bolt has been used to fix a fastening object such as a pipe to a fastened object such as a frame or a wall surface. The U-bolt is a U-shaped bolt in which two linear shaft parts are connected by a bridge part. By inserting the shaft parts of the U-bolt into each of two through-holes provided in the fastened object in a state of sandwiching the fastening object inside the U-bolt, and fastening from each end part of the two shaft parts by a nut, the fastening object can be sandwiched and fixed by the U-bolt and the fastened object.
When the fastening object is fixed to the fastened object by the U-bolt, it is necessary to fix the U-bolt perpendicularly to the fastened object. However, since the U-bolt can only be tightened with nut by one of the two shaft parts, it is difficult to evenly fix the U-bolt to the left and right.
As shown in
As shown in
[NPL 1] Takeshi Yamada, 4 others, “Structural characteristics of steel plate-concrete composite floor slabs using checkered steel plates and U-bolts to prevent slipping”, Proceedings of the 3rd Symposium on Decks of Highway Bridge, p 79-84, 2003
When the U-bolt is fixed to a fastened object, as shown in
An object of the present disclosure made in view of the above-mentioned problems is to provide a U-bolt and an installing method capable of fixing the U-bolt by equalizing strain of each of a pair of shaft parts, while suppressing complication of a structure of the U-bolt.
In order to solve the above problem, a U-bolt according to the present disclosure is a U-bolt fastened to a fastened object, the U-bolt including: a body part which includes a pair of shaft parts aligned in a first direction and extending in a second direction orthogonal to the first direction, and a bridge part which connects one ends of each of the pair of shaft parts, and is configured to be linearly symmetric with respect to an imaginary straight line including an apex of a U-shape formed by the U-bolt and extending in the second direction; and a pair of screw parts provided at the other ends of each of the pair of shaft parts, in which a length mark indicating an index related to a length of the body part along a direction in which the body part extends from the apex is attached to each of the pair of shaft parts.
In addition, in order to solve the above problem, an installing method according to the present disclosure is an installing method for fastening a U-bolt to a fastened object, the U-bolt including a body part which includes a pair of shaft parts aligned in a first direction and extending in a second direction orthogonal to the first direction, and a bridge part which connects one ends of each of the pair of shaft parts, includes a U-shaped apex formed by the U-bolt, and is configured to be linearly symmetric with respect to an imaginary straight line extending in the second direction; and a pair of screw parts provided at the other ends of each of the pair of shaft parts, a length mark indicating an index related to a length of the body part along a direction in which the body part extends from the apex being attached to each of the pair of shaft parts, the installing method including a step of fastening the screw part inserted into a through-hole of the fastened object with a nut so that a length of the body part from the apex to the fastened object on one shaft part side based on the length mark attached to the one shaft part is substantially equal to a length of the body part from the apex to the fastened object on the other shaft part side based on the length mark attached to the other shaft part.
According to the U-bolt and the installing method according to the present disclosure, the U-bolt can be fixed by equalizing strain of each of the pair of shaft parts, while suppressing complication of a structure of the U-bolt.
A description will be attached below of embodiments of the present disclosure with reference to the drawings.
(Configuration of U-Bolt)
As shown in
The shaft part 111A and the shaft part 111B are aligned in a predetermined direction and extend in a direction orthogonal to the predetermined direction. Hereinafter, as shown in
The bridge part 112 connects respective one ends of the shaft part 111A and the shaft part 111B. The bridge part 112 is configured line symmetrically with respect to an imaginary straight line OX (hereinafter referred to as an “imaginary line OX”) extending in the Y-axis direction including an U-shaped apex O formed by the U-bolt 10. The bridge part 112 is provided at one ends of each of the shaft part 111A and the shaft part 111B, and has a semi-circular curved shape. Since the bridge part 112 thus configured is provided at one end of the pair of shaft parts as described above, the U-bolt 10 forms a U-shape as a whole.
The screw part 12A and the screw part 12B have a screw thread structure, respectively. The screw part 12A and the screw part 12B are provided at the other ends of the shaft part 111A and the shaft part 111B, respectively. Hereinafter, when the screw part 12A and the screw part 12B are not distinguished from each other, they are referred to as a screw part 12. In the following description, the screw part 12A and the screw part 12B are collectively referred to as a pair of screw parts 12.
A fastening object 1 such as pipe is disposed inside the U-shaped U-bolt 10 (in a space surrounded by the pair of shaft parts 111 and the bridge part 112). In a state in which the fastening object 1 is disposed inside the U-bolt 10, a shaft part 111A and a shaft part 111B are inserted from one surface side of the fastened object 2 into a pair of through-holes 4A and 4B provided in the fastened object 2 such as support hardware, respectively. By inserting the shaft part 111A and the shaft part 111B into the through-hole 4A and the through-hole 4B, respectively, the screw part 12A and the screw part 12B of the shaft part 111A and the shaft part 111B protrude to the other surface side of the fastened object 2. The screw part 12A and the screw part 12B protruding from the other surface side of the fastened object 2 are fastened by a nut 3A and a nut 3B. The nut 3A and the nut 3B have a screw thread structure screwed with the screw thread structure of the screw part 12A and the screw part 12B, respectively. Thus, the fastening object 1 is sandwiched and fixed between the U-bolt 10 and the fastened object 2. Hereinafter, when the through-holes 4A and 4B are not distinguished, they are referred to as a through-hole 4. When the nut 3A and the nut 3B are not distinguished, they are referred to as a nut 3. A washer 5A and a washer 5B may be sandwiched between the nut 3A and the nut 3B and the fastened object 2. When the washer 5A and the washer 5B are not distinguished, they are referred to as a washer 5.
In this embodiment, a length mark M1 indicating an index related to a length of the body part 11 along a direction in which the body part 11 extends from a U-shaped apex O formed by the U-bolt 10 is attached to each of the pair of shaft parts 111A and 111B. In the example of
Further, as shown in
Further, the marks SB corresponding to the length marks M1 which are attached to the shaft part 111A and the shaft part 111B and are positioned in linear symmetry may be the same as each other. The mark SB corresponding to the length mark M1 may be a numeral indicating a distance from the apex O along the extending direction of the body part 11. Thus, the worker can easily identify the length mark M1 attached to the same position in the extending direction as the screw part 12A in the screw part 12B, and thus can easily recognize whether the screw part 12A and the screw part 12B are almost uniformly fastened.
The length mark M1 may be attached by an arbitrary method, and may be attached by, for example, coating with a coating material or the like, sticking if a tape or a seal, and formation of irregularities on the shaft part 111. When the length mark M1 is attached by the formation of irregularities on the shaft part 111, the length mark M1 can be suppressed from being erased due to wear due to aging. The formation of the irregularities on the shaft part 111 can be made by the formation of a marking line using a needle having hardness higher than that of the U-bolt 10, and the formation of a recess using a laser marking method. By forming the irregularities in this way, the length mark M1 can be easily manufactured, and since the irregularities formed in this way are hard to be erased by wear, durability is improved.
(Installing Method of Fastening U-Bolt)
Here, the operation for fastening the U-bolt 10 according to the first embodiment will be described with reference to
In a step S11, the worker causes the screw part 12 of the U-bolt 10 to penetrate through the through-hole 4.
In a step S12, the worker fastens the screw part 12 by a nut 3 on the basis of the position of the length mark M1.
Specifically, the worker fastens the screw part 12 with the nut 3 on the basis of the position of the length mark M1 with respect to the fastened object 2. For example, the worker fastens the screw part 12 with the nut 3 such that a length LA of the body part 11 from the apex O to the fastened object 2 on the one shaft part 111A side based on the length mark M1 attached to the one shaft part 111A is substantially equal to a length LB of the body part 11 from the apex O to the fastened object 2 on the other shaft part 111B side based on the length mark M1 attached to the other shaft part 111B. The term “substantially equal” indicates that a difference between a distance between the length mark M1 attached to one screw part 12A and the fastened object 2 and a distance between the length mark M1 attached to the other screw part 12A and the fastened object 2 is equal to or less than a predetermined value.
In step S13, the worker determines whether fastening end condition is satisfied. At this time, the worker can use any method in determining whether the fastening end condition is satisfied. For example, when the torque of the screw part 12 measured using a torque wrench reaches a specified value, the worker may determine whether the fastening end condition is satisfied, when the length LA of the body part 11 from the apex O to the fastened object 2 on one shaft part 111A side is substantially equal to the length LB of the body part 11 from the apex O to the fastened object 2 on the other shaft part 111B side. Further, when the screw part 12 is completely fastened with the nut 3, that is, when the nut 3 cannot be further rotated in a direction of fastening the screw part 12, when the length LA of the body part 11 from the apex O to the fastened object 2 on the one shaft part 111A side is substantially equal to the length LB of the body part 11 from the apex O to the fastened object 2 on the other shaft part 111B side, the worker may determine that the fastening end condition is satisfied. In this case, when the screw part 12 is not completely fastened with the nut 3, that is, when the nut 3 can be further rotated in the direction of fastening the screw part 12, the worker determines that the fastening end condition is not satisfied. Also, even when the length LA of the body part 11 from the apex O to the fastened object 2 on one shaft part 111A side is not substantially equal to the length LB of the body part 11 from the apex O to the fastened object 2 on the other shaft part 111B side, the worker determines that the fastening end condition is not satisfied.
When it is determined that the fastening end condition is satisfied in the step S13, the worker ends the operation for fastening the U-bolt 10. When it is determined that the fastening end condition is not satisfied in the step S13, the worker changes fastening of the screw part 12 to the nut 3 in the step S14. Here, the worker fastens the screw part 12 with the nut 3 on the basis of the position of the length mark M1 attached to the screw part 12. Specifically, the worker fastens the screw part 12 with the nut 3 on the basis of the position of the length mark M1 with respect to the fastened object 2. The worker may change the fastening of one of the shaft part 111A and the shaft part 111B, or may change the fastening of both of the shaft part 111A and the shaft part 111B.
When the fastening of the screw part 12 to the nut 3 is changed in the step S14, the processing is returned to the step S13 and the processing is repeated.
In the case where the worker inspects and adjusts the U-bolt 10 already fastened to the fastened object 2, the screw part 12 has already passed through the through-hole 4. In this case, the worker may not execute the processing of the step S11.
As described above, according to the first embodiment, the pair of shaft parts 111 are each provided with the length mark M1 indicating an index related to the length of the body part 11 along the direction in which the body part 11 extends from the apex O. Thus, the worker can appropriately recognize the degree of fastening each of the screw part 12A and the screw part 12B to the nuts 3A and 3B, in the work of fastening the U-bolt 10 to the fastened object 2. Therefore, the U-bolt can be fixed by equalizing the strain of each of the pair of shaft parts, while suppressing complication of the structure of the U-bolt. Accordingly, the worker can firmly fix the fastening object 1.
According to the first embodiment, the length mark M1 attached to one shaft part 111A of the pair of shaft parts 111 and the length mark M1 attached to the other shaft part 111B of the pair of shaft parts 111 may be attached to the same position in the extending direction. Thus, the worker can properly recognize whether the screw part 12A and the screw part 12B are fastened uniformly to each other.
In the first embodiment, the length mark M1 may be attached not only to the shaft part 111 but also to the bridge part 112.
(Configuration of U-Bolt)
The U-bolt 10A according to the second embodiment includes a body part 11 including a pair of shaft parts 111A and 111B and a bridge part 112, and a pair of screw parts 12A and 12B, similarly to the U-bolt 10 according to the first embodiment.
The pair of screw parts 12A and 12B of the U-bolt 10A in the second embodiment, and the bridge part 112 are the same as the pair of screw parts 12A and 12B and the bridge part 112 of the U-bolt 10 in the first embodiment, respectively. A direction mark M2 indicating an index related to the extending direction is attached to each of the pair of shaft parts 111A and 111B according to the second embodiment. For example, the direction mark M2 can be a line segment extending in the extending direction.
A mark 2S for the fastened object showing a direction orthogonal to a surface of the fastened object 2 may be attached to the fastened object 2 to which the U-bolt 10A is fastened.
Further, the length mark M1 attached to the pair of shaft parts 111A and 111B according to the first embodiment may be attached to the pair of shaft parts 111A and 111B according to the second embodiment. That is, both the length mark M1 according to the first embodiment and the length mark M2 according to the second embodiment may be attached to the pair of shaft parts 111A and 111B.
Thus, in the work for fastening the U-bolt 10A to the fastened object 2, the worker can appropriately recognize the degree of fastening each of the screw part 12A and the screw part 12B to the nuts 3A and 3B, and can fasten the screw part 12 with the nut 3 so that the direction orthogonal to the surface of the fastened object 2 indicated by the mark 2S for the fastened object, and the extending direction indicated by the direction mark M2 are substantially the same. Therefore, the worker can uniformly fasten the pair of shaft parts 111A and 111B to the fastened object 2 so that both of them are almost perpendicular to the surface of the fastened object 2.
(Installing Method of Fastening U-Bolt)
The operation for fastening the U-bolt 10A according to the second embodiment will now be described with reference to
In step S21, the worker causes the screw part 12 of the U-bolt 10A to penetrate the through-hole 4.
In step S22, the worker fastens the screw part 12 with the nut 3 on the basis of a direction indicated by the direction mark M2 attached to the shaft part 111. For example, the worker fastens the screw part 12 with the nut 3 on the basis of the directions indicated by each of the direction mark M2 attached to the shaft part 111 and the mark 2S for the fastened object attached to the fastened object 2. Specifically, the worker fastens the screw part 12 with the nut 3 so that the direction indicated by the direction mark M2 and the direction indicated by the mark 2S for the fastened object are the same. When the mark 2S for the fastened object is not attached to the fastened object 2, the worker fastens the screw part 12 with the nut 3 so that the direction indicated by the direction mark M2 is orthogonal to the surface on the bridge part 112 side of the fastened object 2.
In step S23, the worker determines whether the fastening end condition is satisfied. At this time, the worker can use any method in determining whether the fastening end condition is satisfied. For example, when the torque of the screw part 12 measured using a torque wrench reaches a specified value, the worker may determine whether the fastening end condition is satisfied when the length LA of the body part 11 from the apex O to the fastened object 2 on one shaft part 111A side is substantially equal to the length LB of the body part 11 from the apex O to the fastened object 2 on the other shaft part 111B side. Further, when the screw part 12 is completely fastened with the nut 3, that is, when the nut 3 cannot be further rotated in a direction of fastening the screw part 12, the worker may determine that the fastening end condition is satisfied when the length LA of the body part 11 from the apex O to the fastened object 2 on the one shaft part 111A side is substantially equal to the length LB of the body part 11 from the apex O to the fastened object 2 on the other shaft part 111B side. In this case, when the screw part 12 is not completely fastened with the nut 3, that is, when the nut 3 can be further rotated in the direction of fastening the screw part 12, the worker determines that the fastening end condition is not satisfied. Also, even when the length LA of the body part 11 from the apex O to the fastened object 2 on one shaft part 111A side is not substantially equal to the length LB of the body part 11 from the apex O to the fastened object 2 on the other shaft part 111B side, as worker determines that the fastening end condition is not satisfied.
When it is determined that the fastening end condition is satisfied in the step S23, the worker ends the operation for fastening the U-bolt 10A. When it is determined that the fastening end condition is not satisfied in step S23, the worker changes fastening of the screw part 12 to the nut 3 in step S24. Here, the worker fastens the screw part 12 with the nut 3 on the basis of the direction indicated by the direction mark M2 attached to the shaft part 111. The worker may change the fastening of one of the shaft part 111A and the shaft part 111B, or may change the fastening of both the shaft part 111A and the shaft part 111B.
When the fastening of the screw part 12 to the nut 3 is changed in the step S24, the processing is returned to the step S23 and the processing is repeated.
When the worker inspects and adjusts the U-bolt 10A already fastened to the fastened object 2, the screw part 12 already penetrate through the through-hole 4. Therefore, the worker may not execute the processing of the step S21. When the length mark described in the first embodiment is attached to the shaft part 111, the processing of the step S12 of the first embodiment may be executed before or after the processing of the step S22, and the processing of the step S14 of the first embodiment may be executed before or after the processing of the step S24.
As described above, according to the second embodiment, the mark 2S for the fastened object indicating the direction orthogonal to the surface of the fastened object 2 is attached to the fastened object 2, and the direction mark M2 indicating an index related to the extending direction is attached to each of the pair of shaft parts 111. Thus, the worker can fasten the screw part 12 with the nut 3 so that the direction orthogonal to the surface of the fastened object 2 indicated by the mark 2S for the fastened object is substantially the same as the extending direction indicated by the direction mark M2. Therefore, the worker can fix the U-bolt by equalizing the strain of each of the pair of shaft parts, while suppressing the complication of the structure of the U-bolt 10A. Accordingly, the worker can firmly fix the fastening object 1.
(Configuration of U-Bolt)
A U-bolt 10B according to the third embodiment is similar to the U-bolt 10 according to the first embodiment shown in
A plurality of length marks M1 indicating positions in the extending direction are attached to the pair of shaft parts 111A and 111B according to the third embodiment, as in the first embodiment shown in
Further, as shown in
In such a constitution, when the nut 3 in the state shown in
The reference position may be an arbitrary position, but is preferably a position that is easy to be visually recognized by the worker. The reference position may be marked. In the examples shown in
In the drawing referred to in the third embodiment, a mark M3 is attached only to one rotation mark M3, and a mark M3 of the other rotation mark M3 is omitted. Although “22” shown by a mark SB attached to the shaft part 111A shown in
For example, the screw part 12 is fastened to the nut 3, as shown in
The worker can calculate the length of the body part 11 from the apex O to the surface of the fastened object 2 on the basis of the position of the length mark M1 attached to the shaft part 111 and the position of the rotation mark M3 attached to the nut 3, using this principle. Specifically, the worker calculates the length LA of the body part 11 from the apex O to the surface of the fastened object 2 on one shaft part 111A side, and the length LB of the body part 11 from the apex O to the surface of the fastened object 2 on the other shaft part 111B side. The method of calculating the length LA and the length LB will be described in detail later.
(Installing Method of Fastening U-Bolt)
The operation for fastening the U-bolt 10B according to the third embodiment will now be described with reference to
In step S31, the worker causes the screw part 12 of the U-bolt 10 to penetrate through the through-hole 4.
In step S32, the worker fastens the screw part 12 with the nut 3 on the basis of the positions of the length mark M1 and the rotation mark M3 attached to the shaft part 111. At this time, the worker calculates the length LA on the basis of the length mark M1 attached to one shaft part 111A and the rotation mark M3 attached to a nut 3A for fastening a screw part 12A provided at the other end of the one shaft part 111A. The length LA is the length of the body part 11 from the apex O to the fastened object 2 on one shaft part 111A side. Similarly, the worker calculates the length LB on the basis of the length mark M1 attached to the other shaft part 111B and the rotation mark M3 attached to the nut 3A for fastening the screw part 12A provided at the other end of the other shaft part 111B. LB is the length of the body part 11 from the apex O to the fastened object 2 on one shaft part 111A side.
A method of calculating the length LA by the worker will now be described in detail. The worker recognizes the length mark M1 (the length mark M1 with “20” as the mark SB, in
The same also applies to a method of calculating the length LB by the worker.
Then, the worker fastens the screw part 12 with the nut 3 so that the length LA and the length LB are substantially equal, that is, an absolute value of a difference between the length L A and the length LB is equal to or less than a predetermined value.
In step S33, the worker determines whether the fastening end condition is satisfied with reference to
When it is determined in the step S33 that the fastening end condition is satisfied, the worker ends the operation for fastening the U-bolt 10. When it is determined that the fastening end condition is not satisfied in the step S33, the worker changes fastening of the screw part 12 to the nut 3 in step S34. Here, the worker fastens the screw part 12 with the nut 3 on the basis of the position of the length mark M1 attached to the screw part 12. Specifically, the worker fastens the screw part 12 with the nut 3 on the basis of the length mark M1 attached to the screw part 12 and a distance between the fastened objects 2. The worker may change the fastening of one of the shaft part 111A and the shaft part 111B, or may change the fastening of both the shaft part 111A and the shaft part 111B.
When the fastening of the screw part 12 to the nut 3 is changed in the step S34, the processing is returned to the step S33 and the processing is repeated.
When the worker inspects and adjusts the U-bolt 10B already fastened to the fastened object 2, the screw part 12 already penetrates through the through-hole 4. Therefore, the worker may not execute the processing of the step S31.
As described above, according to the third embodiment, the length marks M1 are provided at the same intervals as the pitch p of the screw thread in the second direction in the screw part 12, and a plurality of rotation marks M3 are attached to intersections between a boundary equally dividing the inner periphery of the nut 3 and a straight line passing through the center point of the inner periphery, on the surface of the outer peripheral side each of the pair of nuts 3. Thus, the worker can calculate the length L of the body part 11 from the apex O to the surface of the fastened object 2 with higher accuracy, on the basis of the rotation mark M3 corresponding to the reference position of the fastened object 2. Therefore, the worker can properly fasten the screw part 12 with the nut 3 so that the length LA and the length LB of the body part 11 from the apex O to the surface of the fastened object 2 become more uniform. Therefore, the worker can fix the U-bolt B by equalizing the strain of each of the pair of shaft parts, while suppressing complication of the structure of the U-bolt 10B. Accordingly, the worker can firmly fix the fastening object 1.
Although n=18 is set in the third embodiment, for example, by setting n=10, the process of calculating the length of the body part 11 from the apex O to the surface of the fastened object 2 is facilitated. In particular, in the present embodiment, the worker calculates the length of the body part 11 from the apex O to the surface of the fastened object 2, while performing the work of fastening the screw part 12 with the nut 3. Therefore, it is necessary for the worker to calculate the length by mental calculation, without operating an arithmetic unit, and since the processing of calculating the length is facilitated, convenience is remarkably improved.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/002397 | 1/25/2021 | WO |