The present disclosure relates to a U-bolt, an installing method, and a measurement device.
In related art, a U-bolt has been used to fix a fastened object such as a pipe to a fastening base such as a frame or a wall surface. The U-bolt is a U-shaped bolt in which two linear shaft parts are connected by a bridge part. By inserting the shaft parts of the U-bolt into two through-holes provided in the fastening base while the fastened object is surrounded by the U-bolt, and by fastening from each end part of the two shaft parts with a nut, the fastened object can be sandwiched between the U-bolt and the fastening base and fixed.
When the fastened object is fixed to the fastening base by the U-bolt, it is necessary to fix the U-bolt perpendicularly to the fastening base. However, in many cases, the U-bolt is mounted in an inclined manner in terms of structure. When the U-bolt is mounted in an inclined state, the U-bolt may cause breakage due to excessive stress.
A technique for providing a piezoelectric patch on a washer inserted into a bolt and measuring a fastening force of the bolt on the basis of a pressure measured by the piezoelectric patch is described in NPL 1. In addition, a technique for embedding a piezoelectric sensor in a shaft part of a bolt and measuring a fastening force of the bolt on the basis of a strain of the shaft part of the bolt measured by the piezoelectric sensor is described in NPL 2.
The techniques described in the above-mentioned NPLs 1 and 2 are techniques for measuring the fastening force of a linear bolt, and do not allow confirmation of the fastening state of a U-bolt to a fastening base.
An object of the present disclosure, which has been made in view of the above-mentioned problems, is to provide a U-bolt, an installing method, and a measurement device that can confirm a fastening state of the U-bolt to a fastening base.
In order to solve the above problem, a U-bolt according to the present disclosure is a U-bolt which includes a pair of shaft parts aligned in a first direction and extending in a second direction orthogonal to the first direction, and a bridge part which connects one ends of each of the pair of shaft parts. The U-bolt includes a first pair of strain gauges which are stuck to at least one shaft part of the pair of shaft parts to face each other while sandwiching the shaft part in the first direction, and which output a signal corresponding to bending of the shaft part in the second direction.
In addition, in order to solve the above problem, an installing method according to the present disclosure is an installing method for fastening a U-bolt which includes a pair of shaft parts aligned in a first direction and extending in a second direction orthogonal to the first direction, and a bridge part which connects one ends of each of the pair of shaft parts, in which, by the measurement device, a pair of strain gauges which output a signal corresponding to bending of the shaft part in the second direction are stuck to at least one shaft part of the pair of shaft parts to face each other while sandwiching the shaft part in the first direction, the method including the steps of detecting a strain in the second direction of the shaft part to which the pair of strain gauges are stuck, on the basis of a signal output from each of the pair of strain gauges in response to fastening of a nut from the other end of the shaft part to each of the pair of shaft parts inserted into a pair of through-holes provided in a fastening base; and outputting information on fastening of the nut to the shaft part on the basis of the detected strain.
In addition, in order to solve the above problem, a measurement device according to the present disclosure is a measurement device for fastening a U-bolt which includes a pair of shaft parts aligned in a first direction and extending in a second direction orthogonal to the first direction, and a bridge part which connects one ends of each of the pair of shaft parts, in which a pair of strain gauges which output a signal corresponding to bending of the shaft part in the second direction are stuck to at least one shaft part of the pair of shaft parts to face each other while sandwiching the shaft part in the first direction, and the measurement device includes a detection unit which detects a strain in the second direction of the shaft part to which the pair of strain gauges are stuck, on the basis of a signal output from each of the pair of strain gauges in response to fastening of a nut from the other end of the shaft part to each of the pair of shaft parts inserted into a pair of through-holes provided in a fastening base; and an output unit that outputs information on fastening of the nut to the shaft part on the basis of the strain detected by the detection unit.
According to the U-bolt, the installing method, and the measurement device according to the present disclosure, a fastening state of the U-bolt to the fastening base can be confirmed.
A description will be given below of embodiments of the present disclosure with reference to the drawings.
(Configuration of U-bolt)
As shown in
The shaft parts 11A and 11B are disposed in a prescribed direction and extend in a direction orthogonal to the prescribed direction. Hereinafter, as shown in
One end of the shaft part 11A and one end of the shaft part 11B are connected by a bridge part 12 having a shape curved in a semicircular shape. One end of the shaft part 11A and one end of the shaft part 11B are connected by the bridge part 12, so that the U-bolt 10 forms a U-shape. A screw part 13 having a screw thread structure is formed on the other end sides of each of the shaft parts 11A and 11B.
As shown in
The U-bolt 10 according to the present embodiment further includes strain gauges 14A and 14B as shown in
As shown in
The strain gauge 14 is deformed (pulled and compressed) depending on bending of the shaft part 11 to which the strain gauge 14 is stuck, and outputs a signal (voltage signal) corresponding to the deformation. Specifically, the strain gauge 14 is stuck to the shaft part 11 to output a signal corresponding to bending in the Y-axis direction of the shaft part 11 to which the strain gauge 14 is stuck. Thus, the U-bolt 10 according to the present embodiment includes a pair of strain gauges 14 (a first pair of strain gauges) which are stuck to one shaft part 11A of the pair of shaft parts 11 opposite to each other while sandwiching the shaft part 11A in the X-axis direction, and output a signal corresponding to the bending of the shaft part 11A in the Y-axis direction.
As shown in
As shown in
(Hardware Configuration of Measurement Device)
As shown in
The processor 110 executes control of each configuration and various calculation processing. More specifically, the processor 110 reads a program from the ROM 12 or the storage 140 and executes the program using the RAM 13 as a working area. The processor 110 controls the respective configurations described above and performs various types of calculation processing in accordance with the program stored in the ROM 120 or the storage 140. In this embodiment, the ROM 120 or the storage 140 stores a program according to the present disclosure.
The program may be provided in the form of being stored on a non-transitory storage medium such as a compact disk read only memory (CD-ROM), a digital versatile disk read only memory (DVD-ROM), or a universal serial bus (USB) memory. In addition, the program may be downloaded from an external device over a network.
The ROM 120 stores various programs and various types of data. The RAM 130 is a work area and temporarily stores a program or data. The storage 140 is configured by a hard disk drive (HDD) or a solid state drive (SSD), and stores various programs including an operating system and various types of data.
The input unit 150 includes a pointing device such as a mouse and a keyboard, and is used to input various types of input. The display unit 160 is a liquid crystal display, for example, and displays various types of information. By adopting a touch panel system, the display unit 160 may also function as the input unit 150.
The communication interface 170 is an interface for communicating with other devices such as an external device (not shown), and for example, standards such as Ethernet (registered trademark), FDDI, and Wi-Fi (registered trademark) are used.
(Functional Configuration of Measurement Device)
Next, a functional configuration of the measurement device 20 according to the present disclosure will be described with reference to
As shown in
The measurement unit 21 is connected to a pair of strain gauges 14 stuck to the shaft part 11 of the U-bolt 10 via a lead wire, and acquires signals output from each of the pair of strain gauges 14. Specifically, the measurement unit 21 measures a voltage change accompanying the expansion and contraction of each of the strain gauges 14A and 14B. Since the method of measuring the voltage change accompanying the expansion and contraction of the strain gauge 14 is the same as that used in a general strain measuring instrument, the description thereof will not be provided. The measurement unit 21 outputs the measurement results to the detection unit 22.
The detection unit 22 detects a strain (bending) in the Y-axis direction of the shaft part 11 to which the pair of strain gauges 14 are stuck, on the basis of the signal acquired by the measurement unit 21. That is, the detection unit 22 detects the strain of the shaft part 11A to which the pair of strain gauges 14 are stuck, based on signals output from the pair of strain gauges 14 in response to the fastening of the nut 3 from the other end of the shaft part 11.
The recording unit 23 records a detection result of the detection unit 22. By doing so, for example, it is possible to leave a trail of completion of normal construction
(Fastening of the U-Bolt 10).
The output unit 24 outputs information on fastening of the nut 3 to the shaft part 11 on the basis of a detection result of the detection unit 22.
In the example shown in
The output unit 24 outputs information on fastening of the nut 3 to the shaft part 11 on the basis of a detection result of the detection unit 22. For example, when it is detected that a tensile force is acting on the outside and inside of the shaft part 11A (tensile strain is occurring) on the basis of the output signals of the pair of strain gauges 14, the output unit 24 outputs information indicating that the shaft parts 11A and 11B are uniformly fastened, as information on tightening the nut 3 to the shaft part 11.
Further, the output unit 24 generates compression strain outside the shaft part 11A on the basis of output signals of, for example, a pair of strain gauges 14, when it is detected that tensile strain is generated inside the shaft part 11A, information indicating that the shaft part 11A is fastened stronger than the shaft part 11B is output as information on fastening of the nut 3 to the shaft part 11. For example, when it is detected that tensile strain is generated on the outside of the shaft part 11A and compression strain acts on the inside of the shaft part 11A on the basis of the output signals of a pair of strain gauges 14, the output unit 24 outputs information indicating that the shaft part 11B is fastened stronger than the shaft part 11A, as information on fastening of the nut 3 to the shaft part 11.
Although the above embodiment has been described using an example in which a pair of strain gauges 14 are stuck only to the shaft part 11A, the present disclosure is not limited thereto. For example, a pair of strain gauges 14 may be stuck only to the shaft part 11B. Also, for example, as shown in
As shown in
The detection unit 22 detects strain in the Y-axis direction of each of the pair of shaft parts 11 to which the pair of strain gauges 14 are stuck, on the basis of the measurement result of the measurement unit 21.
εA of the shaft part 11A and a strain amount εB of the shaft part 11B. Further, the detection unit 22 calculates a difference ε between the strain amount εA of the shaft part 11A and the strain amount εB of the shaft part 11B. The detection unit 22 outputs the calculated strain amount εA, strain amount εB, and a difference ε between the strain amount εA and strain amount εB to the recording unit 23. ε between the strain amount εA and the strain amount εB to the output unit 24.
Δε1 which is a difference between the strain amount εA and a target strain εT. In this case, the detection unit 22 can further detect whether an absolute value of the target difference Δε1 is less than a predetermined threshold. The target strain εT is a strain ε generated in the shaft part 11 on which a target axial force is applied.
When the strain gauge 14 is stuck to both shaft parts 11A and 11B, the detection unit 22 detects a first representative value and a second representative value on the basis of an output signal of the strain gauge 14 stuck to both shaft parts 11A and 11B. The detection unit 22 can detect the strain amount εA and the strain amount εB of each of both shaft parts 11A and 11B, on the basis of the first representative value and the second representative value.
In this case, the detection unit 22 can detect target differences Δε1A and Δε1B which are differences between each of the strain amount εA and the strain amount εB and the target strain ΔεT as the target difference Δε1B. In this case, the detection unit 23 can further detect whether the absolute values of the target differences Δε1A and Δε1B are less than a predetermined threshold.
Furthermore, the detection unit 23 can detect the relative difference Δε2, which is a difference between the strain amount εA and the strain amount εB. In this case, the detection unit 23 can further detect whether the absolute value of the relative difference Δε2 is less than a predetermined threshold.
The output unit 24 outputs information on fastening of the nut 3 to the shaft part 11 on the basis of a detection result of the detection unit 22.
For example, when a difference ε between the strain amount εA and the strain amount εB is within a predetermined range, the output unit 24 outputs information indicating that each of the pair of shaft parts 11 is uniformly fastened, as information on fastening of the nut 3 to the shaft part 11. For example, when the difference ε between the strain amount εA and the strain amount εB is not within a predetermined range, the output unit 24 outputs information indicating that each of the pair of shaft parts 11 is not uniformly fastened, as information on fastening of the nut 3 to the shaft part 11. In this case, the output unit 24 may output a display prompting to tighten the nut 3A to the shaft part 11A or tighten the nut 3B to the shaft part 11B depending on the difference ε between the strain amount εA and the strain amount εB.
For example, when the strain directions detected by the pair of strain gauges 14 stuck to the shaft part 11A are different, or when the strain directions detected by the pair of strain gauges 14 stuck to the shaft part 11B are different, the shaft part 11 is considered to be inclined in the X-axis direction with respect to the fastened object 2. Therefore, in this case, the output unit 24 outputs information on fastening of the nut 3 to the shaft part 11 such that an angle θ in the X-axis direction formed by the shaft part 11 and the fastened object 2 is 90 degrees.
For example, when the amount of strain detected by the pair of strain gauges 14 stuck to each of the pair of shaft parts 11 is equal, and the amount of strain detected by the strain gauge 14A stuck to the shaft part 11A is not equal to the amount of strain detected by the strain gauge 14B stuck to the shaft part 11B, it is considered that the axial force acting on the shaft part 11A and the axial force acting on the shaft part 11B are different from each other. In this case, the output unit 24 outputs information on fastening of the nut 3 to the shaft part 11 to adjust fastening of the nut 3 to the shaft part 11 so that strain amounts detected by each of the pair of strain gauges 14 stuck to the shaft part 11A and the pair of strain gauges 14 stuck to the shaft part 11B are equal to each other.
In the U-bolt 10 shown in
(Method for Installing U-Bolt)
The detection unit 22 detects a strain in the Y-axis direction of the shaft part 11 to which the pair of strain gauges 14 are stuck, on the basis of the signal output from the pair of strain gauges 14 and acquired by the measurement unit 21 (step S11). As described above, the signal output from the strain gauge 14 is a signal that is output from each of the pair of strain gauges 14 in response to the fastening of the nut 3 from the other end of the shaft part 11 to each of the pair of shaft parts 11 inserted into the pair of through-holes 2A and 2B provided in the fastened object 2.
The output unit 24 outputs information on fastening of the nut 3 to the shaft part 11 on the basis of the strain detected by the detection unit 22 (step S12).
As described above, the U-bolt 10 according to the present embodiment includes a pair of strain gauges 14 which are stuck to at least one of the pair of shaft parts 11 to face each other with the shaft part 11 sandwiched therebetween in the X-axis direction, and which output a signal corresponding to bending of the shaft part 11 in the Y-axis direction.
The installing method according to the present embodiment includes a step for detecting strain (step S11), and a step for outputting information (step S12). In the step of detecting the strain, the strain in the Y-axis direction of the shaft part 11 to which the pair of strain gauges 14 are stuck is detected, on the basis of signals output from each of the pair of strain gauges 14 depending on the fastening of the nut 3 from the other end of the shaft part 11 to each of the pair of shaft parts 11 inserted into the pair of through-holes 2A and 2B provided in the fastened object 2. In the step of outputting the information, the information on the fastening of the nut 3 to the shaft part 11 is output on the basis of the strain detected by the detection unit.
The measurement device 20 according to the present embodiment includes a detection unit 22 and an output unit 24. The detection unit 22 detects the strain in the Y-axis direction of the shaft part 11 to which the pair of strain gauges 14 are stuck, on the basis of a signal output from each of the pair of strain gauges 14 depending on the fastening of the nut 3 from the other end of the shaft part 11 to each of the pair of shaft parts 11 inserted into the pair of through-holes 2A and 2B provided in the fastened object 2. The output unit 24 outputs information on fastening of the nut 3 to the shaft part 11 on the basis of the strain detected by the detection unit 22.
Signals that are output from the pair of strain gauges 14 in response to fastening of the nut 3 to the shaft part 11 of the U-bolt 10 fastened to the fastened object 2 indicate strain of the shaft part 11 due to fastening of the nut 3. By detecting the strain, the fastening state of the U-bolt 10 to the fastened object 2 can be confirmed. Further, by acquiring information on fastening of the nut 3 to the shaft part 11 on the basis of the detected strain of the shaft part 11, the U-bolt 10 can be fastened to the fastened object 2 in an appropriate fastening state. Therefore, a worker can fasten the U-bolt 10 to the fastened object 2 with high accuracy, and the fastening object 1 can be firmly fixed accordingly.
(Configuration of U-bolt)
A U-bolt 10A according to the present embodiment further includes a strain gauge 15A and a strain gauge 15B as compared with the U-bolt 10 shown in
As shown in
Although
It is preferable that all the strain gauges 14 and 15 stuck to the shaft part 11 are stuck at the same height (at the same position in the Y-axis direction). Thus, the difference between the axial force acting on the shaft part 11A and the axial force acting on the shaft part 11B can be accurately measured.
<Program>
A computer can be suitably used to function as the units of the measurement device 20 described above. Such a computer can be realized by storing a program describing the processing details for realizing the functions of each part of the measurement device 20 in a storage unit of the computer and by causing a processor of the computer to read and execute the program. That is to say, the program can cause the computer to function as the above-described measurement device 20. Further, the program can be recorded on a non-temporary recording medium. The program may also be provided via a network.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2021/003356 | 1/29/2021 | WO |