Patent Application
20230114691
The present disclosure relates to a U-bolt installation jig and a U-bolt installation method.
It is conventionally known that U-bolts are used to fix a conduit to an attachment member that is attached to a structure such as a bridge. For example, PTL 1 discloses a U-bolt structure that is provided with a U-bolt for fixing a pipe to a frame, and a saddle that includes a first support portion for supporting the pipe and a second support portion arranged between the pipe and the frame, thereby improving the support rigidity and load capacity and enabling fine adjustment of the saddle.
[PTL 1] JP 2016-056812A
A bolt hole into which the U-bolt is inserted is made larger than the diameter of the U-bolt. If, for example, a U-bolt with a diameter of 9 mm, such as that shown in
When fastening nuts to a U-bolt, an operator usually fastens a nut on one side at a time. For this reason, if remaining spaces are formed in the bolt holes, as shown in
In view of the foregoing, an object of the present disclosure is to provide a U-bolt installation jig and a U-bolt installation method that enable a U-bolt to be perpendicularly installed onto a member without increasing the number of components.
A U-bolt installation jig according to one embodiment is a U-bolt installation jig for installing a U-bolt for fixing a conduit to a member, the jig including: a first fixing member and a second fixing member opposing each other with a predetermined spacing therebetween while being perpendicular to the member, the first and second fixing members being brought into contact with side portions of the U-bolt; a stretchable member fitted to the first fixing member and the second fixing member while being parallel to the member, the stretchable member being brought into contact with a center portion of the U-bolt; and a first joint member and a second joint member joined to the first fixing member and the second fixing member, the first and second joint members sandwiching the first fixing member and the second fixing member to finely adjust the predetermined spacing.
A U-bolt installation method according to one embodiment is a U-bolt installation method for installing a U-bolt for fixing a conduit to a member, the method including: fixing a first fixing member and a second fixing member, with a predetermined spacing therebetween, to the member such that the first fixing member and the second fixing member are perpendicular to the member; providing the U-bolt to the member such that side portions of the U-bolt come into contact with the first fixing member and the second fixing member; fitting a stretchable member to the first fixing member and the second fixing member such that the stretchable member is parallel to the member; sliding the stretchable member such that the stretchable member comes into contact with a center portion of the U-bolt; joining a first joint member and a second joint member to the first fixing member and the second fixing member and finely adjusting the predetermined spacing; fastening a nut to the U-bolt; removing the first joint member and the second joint member from the second fixing member; and removing the first fixing member joined to the first joint member and the second joint member, the second fixing member, and the stretchable member from the member.
According to the present disclosure, it is possible to provide a U-bolt installation jig and a U-bolt installation method that enable a U-bolt to be perpendicularly installed onto a member without increasing the number of components.
Modes for carrying out the present invention will be described below with reference to the drawings.
In the present specification, “a U-bolt being perpendicular to a member” means that side portions of the U-bolt are arranged closer to the member than to the center of the U-bolt, and that a straight line connecting two end portions of the U-bolt is parallel to the surface of the member. “A U-bolt being oblique with respect to a member” means that a straight line connecting two end portions of the U-bolt is inclined with respect to the surface of the member.
In the present specification, “upper”, “lower”, and “perpendicular” mean directions parallel to a Z-axis of the coordinate axes shown in the drawings, and “parallel” means a direction parallel to an XY plane of the coordinate axes shown in the drawings.
<Configuration of U-Bolt Installation Jig>
A configuration of a U-bolt installation jig 100 according to the present embodiment will be described with reference to
The U-bolt installation jig 100 is for installing a U-bolt 20 for fixing a conduit 10 onto an attachment member 300 that is attached to a structure.
The attachment member 300 need only have a flat surface S1 and be capable of stably supporting the conduit 10. The attachment member 300 is made of, for example, L-shaped steel, flat steel, H-shaped steel, or the like. The attachment member 300 has a bolt hole H1 into which one end of the U-bolt 20 is inserted, and a bolt hole H2 into which the other end of the U-bolt 20 is inserted.
The conduit 10 is a resin or metal pipe, such as a hard vinyl pipe, an FRP (Fiber Reinforced Plastics) pipe, a steel pipe, or an FRPM (Fiberglass Reinforced Plastic Mortar) pipe. The conduit 10 need only have a cylindrical shape, and its configuration is not specifically limited. For example, the conduit 10 may have a joint and an uneven outer portion. For example, the conduit 10 may have a protective piece 11 adhered using an adhesive on its outer portion (see
The U-bolt 20 is a single steel material that has a center portion having a curved shape, linear side portions, and two end portions having a bolt structure. The two end portions of the U-bolt 20 are inserted into the bolt hole H1 and the bolt hole H2 and screw with nuts via the conduit 10, the attachment member 300, and washers. The conduit 10 is thus fixed to the attachment member 300.
The U-bolt installation jig 100 will be described below in detail.
The U-bolt installation jig 100 includes a fixing member (first fixing member) 101a, a fixing member (second fixing member) 101b, a stretchable member 102, a joint member (first joint member) 103a, a joint member (second joint member) 103b, a stop member (first stop member) 104, and a stop member (second stop member) 105. The fixing member 101a includes a fixing portion 1011a, a branch portion 1012a, and a reinforcing portion 1013a. The fixing member 101b includes a fixing portion 1011b, a branch portion 1012b, and a reinforcing portion 1013b.
The fixing members 101a and 101b are fixed, with a spacing L between them, to the attachment member 300 so as to be perpendicular to the attachment member 300. The fixing members 101a and 101b have respective slide grooves Ca and Cb. The slide grooves Ca and Cb are brought into contact with respective side portions of the U-bolt 20. The spacing L is not specifically limited, and is adjusted as appropriate by an operator based on the nominal size of the U-bolt 20, for example. Although the side portions of the U-bolts 20 are in contact with end portions of the respective fixing members 101a and 101b in the figure, the side portions of the U-bolt 20 may alternatively be fitted into the respective slide grooves Ca and Cb.
For the details of the nominal size of the U-bolt 20, for example, the following literature can be referred to.
“U-bolt Specifications and Size Tables”, Sudou Co., Ltd.
It is preferable that the fixing portions 1011a and the 1011b include respective internally embedded magnets 1014a and 1014b. The fixing portions 1011a and 1011b having the magnets 1014a and 1014b enable the fixing portions 1011a and 1011b to be firmly fixed to the attachment member 300. This configuration saves the operator conducting work such as manually holding the fixing portions 1011a and 1011b, making it possible to avoid inconvenience that the operator is using both hands and it is difficult for him to conduct the work.
The branch portions 1012a and 1012b are joined to the respective fixing portions 1011a and 1011b. The method for joining the branch portions 1012a and 1012b to the fixing portions 1011a and 1011b is not specifically limited. For example, any known method such as bolting, welding, or adhesive bonding is employed for the bonding.
An open hole K is provided in the branch portion 1012a (see
An open hole O is provided in the branch portion 1012b (see
The reinforcing portion 1013a is joined to the fixing portion 1011a and the branch portion 1012a, and reinforces the fixing portion 1011a and the branch portion 1012a. The reinforcing portion 1013b is joined to the fixing portion 1011b and the branch portion 1012b, and reinforces the fixing portion 1011b and the branch portion 1012b. The reinforcing portions 1013a and 1013b are each L-shaped, and are joined on one face side to the respective fixing portions 1011a and 1011b and joined on the other face side to the respective branch portions 1012a and 1012b. The method for joining the reinforcing portion 1013a to the fixing portion 1011a and the branch portion 1012a and the method for joining the reinforcing portion 1013b to the fixing portion 1011b and the branch portion 1012b are not specifically limited. For example, any known method such as bolting, welding, or adhesive bonding is employed for the joining.
The stretchable member 102 has one end fitted into the slide groove Ca provided in the fixing member 101a and the other end fitted into the slide groove Cb provided in the fixing member 101b such that the stretchable member 102 is parallel to the attachment member 300. The stretchable member 102 is provided such that it is in contact with the center portion of the U-bolt 20.
The stretchable member 102 is capable of moving up and down in the Z-axis direction along the slide grooves Ca and Cb. This configuration enables an upper portion of the U-bolt 20 to be fixed to the U-bolt installation jig 100 such that the U-bolt 20 is perpendicular to the attachment member 300, in accordance with the size (height) of the U-bolt 20.
The stretchable member 102 is capable of stretching and contracting in the X-axis direction in accordance with the spacing L between the fixing members 101a and 101b. The stretchable member 102 is, for example, a telescopic pole used in an antenna. The telescopic pole includes a plurality of tubular pole members, and each pole member is fitted to each other along so as to be capable of sliding along the center axis of the tube. The configuration of the stretchable member 102 is not specifically limited.
It is preferable that the stretchable member 102 has a groove extending along the curved shape of the center portion of the U-bolt 20, at a position at which the stretchable member 102 is in contact with the center portion of the U-bolt 20. The stretchable member 102 having this groove enables the U-bolt 20 to be stably kept perpendicular to the attachment member 300. That is, the U-bolt 20 can be kept from becoming oblique with respect to the attachment member 300.
It is preferable that the stretchable member 102 includes an internally embedded magnet 1021. The stretchable member 102 including the magnet 1021 enables the stretchable member 102 to be firmly fixed to the U-bolt 20. The U-bolt 20 can be thus stably kept perpendicular to the attachment member 300. That is, the U-bolt 20 can be kept from becoming oblique with respect to the attachment member 300.
The joint members 103a and 103b are joined to the respective fixing members 101a and 101b, and finely adjust the spacing L between the fixing members 101a and 101b. The joint members 103a and 103b are, for example, metal fittings.
The joint member 103a is provided with a plurality of open holes Jn (n≥2) (see
The joint member 103b is provided with a plurality of open holes Mn (n≥2) (see
The plurality of open holes Jn and the plurality of open holes Mn are provided in correspondence with the nominal size of the U-bolt 20.
If, for example, the nominal size of the U-bolt 20 is “65 (M8)”, the joint member 103a is provided with the open holes J1 and J2, and the joint member 103b is provided with the open holes M1 and M2. That is to say, the open holes are provided such that the spacing L between the fixing members 101a and 101b matches the size (width) of the “65 (M8)” U-bolt. The stop member 104 is inserted into the open holes J1, K, and M1, and the stop member 105 is inserted into the open holes J2, O, and M2. The spacing L between the fixing members 101a and 101b is thus accurately adjusted in accordance with the width of the “65 (M8) ” U-bolt.
If, for example, the nominal size of the U-bolt 20 is “100 (M10)”, the joint member 103a is provided with the open holes J1 and J5, and the joint member 103b is provided with the open holes M1 and M5. That is to say, the open holes are provided such that the spacing L between the fixing members 101a and 101b matches the size (width) of the “100 (M10) ” U-bolt. The stop member 104 is inserted into the open holes J1, K, and M1, and the stop member 105 is inserted into the open holes J5, O, and M5. The spacing L between the fixing members 101a and 101b is thus accurately adjusted in accordance with the width of the “100 (M10) ” U-bolt.
The joint members 103a and 103b have markings corresponding to the nominal size of the U-bolt 20. For example, a marking “65 (M8) ” is given near the open hole J2 in the joint member 103a and near the open hole M2 in the joint member 103b. For example, a marking “100 (M10) ” is given near the open hole J5 in the joint member 103a and near the open hole M5 in the joint member 103b. These markings being given on the joint members 103a and 103b allow the operator to check, at sight, the position at which the stop member 104 is to be inserted and the position at which the stop member 105 is to be inserted, from both sides of the U-bolt installation jig 100.
Note that the number and the positions of open holes provided in the joint members 103a and 103b, or the positions of the markings given on the joint members 103a and 103b can be adjusted as appropriate in accordance with the size of the U-bolt 20, and are not specifically limited.
The stop member 104 is inserted into the open holes J1, K, and M1 to join the fixing member 101a to the joint members 103a and 103b. The stop member 104 is, for example, a metal fitting.
The stop member 105 is inserted into one of the open holes J2 to Jn, the open hole O, and one of the open holes M2 to Mn to join the fixing member 101b to the joint members 103a and 103b. The stop member 105 is, for example, a metal fitting. Note that when the operator inserts the stop member 105, the value of n of the open holes J2 to Jn provided in the joint member 103a needs to be matched with the value of n of the open holes M2 to Mn provided in the joint member 103b.
If, for example, the nominal size of the U-bolt 20 is “65 (M8)”, the stop member 104 is inserted into the open holes J1, K, and M1, and the stop member 105 is inserted into the open holes J2, O, and M2.
If, for example, the nominal size of the U-bolt 20 is “100 (M10)”, the stop member 104 is inserted into the open holes J1, K, and M1, and the stop member 105 is inserted into the open holes J5, O, and M5.
It is preferable that the stop member 104 is not pulled out after once being inserted into the open holes J1, K, and M1 by the operator. On the other hand, it is preferable that the stop member 105 is inserted into, and pulled out from, one of the open holes J2 to Jn, the open hole O, and one of the M2 to Mn, by the operator. The joint members 103a and 103b are enabled to rotate around the stop member 104 serving as a fulcrum (see an arrow in
The U-bolt installation jig 100 according to the present embodiment includes: the fixing members 101a and 101b that are fixed, with the spacing L between them, to the attachment member 300 while being perpendicular to the attachment member 300, and that are brought into contact with the side portions of the U-bolt 20; the stretchable member 102 that is fitted to the fixing members 101a and 101b while being parallel with the attachment member 300, and that is brought into contact with the center portion of the U-bolt; and the joint members 103a and 103b for finely adjusting the spacing L, the joint members 103a and 103b being joined to the fixing members 101a and 101b and. This configuration enables the U-bolt 20 to be perpendicularly installed onto the attachment member 300 without increasing the number of components.
Further, the U-bolt installation jig 100 according to the present embodiment is capable of adjusting, with high accuracy, the spacing between the fixing members 101a and 101b and the spacing between the attachment member 300 and the stretchable member 102 in accordance with the size of the U-bolt. This configuration enables any type of U-bolt to be perpendicularly installed onto the attachment member 300, allowing the operator to perform U-bolt installation work without taking care of the size of the U-bolt.
<U-Bolt Installation Method>
Next, a U-bolt installation method according to the present embodiment will be described with reference to
In step S101, the operator fixes the fixing members 101a and 101b, with the spacing L between them, to the attachment member 300 such that the fixing members 101a and 101b are perpendicular to the attachment member 300, as shown in
In step S102, the operator provides the U-bolt 20 to the attachment member 300 such that the side portions of the U-bolt 20 are brought into contact with the respective fixing members 101a and 101b, as shown in
In step S103, the operator fits one end of the stretchable member 102 into the slide groove Ca provided in the fixing member 101a, and fits the other end of the stretchable member 102 into the slide groove Cb provided in the fixing member 101b such that the stretchable member 102 is parallel to the attachment member 300, as shown in
In step S104, the operator slides the stretchable member 102 in the arrow direction such that the stretchable member 102 comes into contact with the upper portion of the U-bolt 20, as shown in
In step S105, the operator inserts the stop member 104 into the open holes J1, K, and M1 to join the fixing member 101a to the joint members 103a and 103b, as shown in
In step S106, the operator fastens a nut 22a to one end portion of the U-bolt 20 from a surface S1 and an opposite surface S2 of the attachment member 300 via a washer 21a, as shown in
The operator can perpendicularly install the U-bolt 20 to the attachment member 300 without increasing the number of components by performing processing in the above-described steps S101 to S106.
In step S107, the operator pulls out the stop member 105 from the one of the open holes J2 to Jn, the open hole O, and the one of the open holes M2 to Mn, as shown in
In step S108, the operator removes, from the attachment member 300, the fixing members 101a joined to the joint members 103a and 103b, the fixing member 101b, and the stretchable member 102, as shown in
The U-bolt installation method according to the present embodiment includes the above-described steps S101 to S108. This method enables the U-bolt 20 to be perpendicularly installed onto the attachment member 300 without increasing the number of components.
<Variation 1>
Next, a U-bolt installation jig 100A according to the variation 1 will be described with reference to
The U-bolt installation jig 100A according to the variation 1 is different from the U-bolt installation jig 100 according to the embodiment in that the U-bolt installation jig 100 according to the embodiment does not have a spirit level, and the fixing members 101a and 101b and the stretchable member 102 do not have markings, whereas the U-bolt installation jig 100A according to the variation 1 has a spirit level, and the fixing members 101a and 101b and the stretchable member 102 have markings. Note that the other configurations are the same as those of the U-bolt installation jig 100 according to the embodiment, and therefore, redundant description is omitted.
The fixing members 101a and 101b have markings a for keeping the stretchable member 102 horizontal with respect to the attachment member 300. The fixing members 101a and 101b having the markings a enable the stretchable member 102 to be stably kept horizontal with respect to the attachment member 300.
The stretchable member 102 have a marking β for keeping the U-bolt 20 perpendicular to the attachment member 300. The stretchable member 102 having the marking β enables the U-bolt 20 to be stably kept perpendicular to the attachment member 300.
A spirit level 400 is placed on the stretchable member 102 and detects the inclination of the U-bolt 20 with respect to the attachment member 300. The operator finely adjusts the position of the stretchable member 102, while observing the spirit level 400, such that the stretchable member 102 is horizontal with respect to the attachment member 300. This configuration can further increase the installation accuracy of the U-bolt 20.
The U-bolt installation jig 100A according to the variation 1 enables the U-bolt 20 to be perpendicularly installed onto the attachment member 300 without increasing the number of components.
<Variation 2>
Next, a U-bolt installation jig 100B according to the variation 2 will be described with reference to
The U-bolt installation jig 100B according to the variation 2 is different from the U-bolt installation jig 100A according to the variation 1 in that the U-bolt installation jig 100A according to the variation 1 does not have a handle, whereas the U-bolt installation jig 100B according to the variation 2 has a handle. Note that the other configurations are the same as the U-bolt installation jig 100A according to the variation 1, and therefore, redundant description is omitted.
A handle 500 is attached to the fixing members 101a and 101b. The handle 500 includes fastening portions 500a and 500b. The fixing members 101a and 101b include respective fastened portions 501a and 501b. The handle 500 is attached to the fixing members 101a and 101b as a result of the fastening portions 500a and 500b provided in the handle 500 being joined to the fastened portions 501a and 501b provided in the fixing members 101a and 101b. The handle 500 is capable of rotating around fulcrums that are joint portions at which the fastening portions 500a and 500b are joined to the fastened portions 501a and 501b.
The fastening portions 500a and 500b may be, for example, hooks or magnets, and their configuration is not specifically limited.
The fastened portions 501a and 501b may be, for example, hook stops or magnets, and their configuration is not specifically limited.
It is preferable that the handle 500 has a shape that is easy for the operator to hold by hand. For example, the handle 500 is a bar-shaped member. The handle 500 being attached to the fixing members 101a and 101b allows the operator to easily carry the U-bolt installation jig 100B, and can improve the workability when the operator installs the U-bolt 20.
The U-bolt installation jig 100B according to the variation 2 enables the U-bolt 20 to be perpendicularly installed onto the attachment member 300 without increasing the number of components.
Although the above embodiment has been described as a representative example, it is apparent to those skilled in the art that many changes and substitutions can be made within the gist and scope of the disclosure. Accordingly, the present invention should not be construed as being limited by the above embodiment, and various variations and changes may be made without departing from the claims. More than one steps described in the flowchart of the embodiment may be combined into one step, or one step may be divided into more than one steps.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/012103 | 3/18/2020 | WO |
