Ultra-stable flare pilot and methods

Information

  • Patent Grant
  • 6702572
  • Patent Number
    6,702,572
  • Date Filed
    Monday, August 20, 2001
    23 years ago
  • Date Issued
    Tuesday, March 9, 2004
    20 years ago
  • CPC
  • US Classifications
    Field of Search
    • US
    • 431 202
    • 431 5
    • 431 114
    • 431 350
    • 431 351
    • 431 352
    • 431 285
    • 431 278
    • 431 74
    • 431 75
    • 431 353
  • International Classifications
    • F23D1470
    • F23G708
    • Term Extension
      59
Abstract
A continuously operating ultra-stable flare pilot for igniting a flammable fluid discharged from the open end of a flare stack and methods are provided. The flare pilot basically comprises a fuel-air mixture inlet conduit, a fuel-air mixture discharge nozzle attached to the fuel-air mixture inlet conduit and a wind shield having a lower end attached to the fuel-air mixture discharge nozzle or the fuel-air mixture inlet conduit. The wind shield has an open upper end which includes an upstanding wall portion facing the open end of the flare stack and the wind shield includes an outwardly extending wind capturing baffle attached to each of the opposite sides of the wind shield positioned substantially around openings in the wind shield through which captured wind can flow into the interior of the wind shield.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an improved flare pilot which is stable in high winds and other severe weather conditions.




2. Description of the Prior Art




A variety of apparatus for flaring combustible waste fluid streams have been developed and used heretofore. Such apparatus are often referred to as flare stacks. Flare stacks are commonly located at production, refining and other processing plants for disposing of combustible wastes or other combustible streams which are diverted during venting, shut-downs, upsets and/or emergencies. Flare stacks generally include continuously operating pilots (often referred to as pilot lights) and flame detection apparatus which are often located at the elevated open discharge end of the flare stacks.




While the flare pilots utilized heretofore have operated successfully during normal weather conditions, at the time of high winds and other severe weather conditions both the burning waste or other fluid being flared and the pilot flame have been extinguished which allows the waste or other fluid to be discharged directly into the atmosphere without being burned. The unburned waste or other fluid pollutes the atmosphere which can be harmful to plant, animal and human life.




In order for a continuously operating flare pilot to remain lit and continue to ignite the combustible fluid discharged from a flare stack during severe weather conditions such as those which exist in hurricanes, typhoons and other similar weather conditions, the flare pilot must remain lit at wind speeds up to 125 mph or more when combined with two inches or more of rainfall per hour. In addition, gases which are often used as fuel for flare pilots are typically made up of natural gas or propane or a mixture of hydrocarbon gases that may contain hydrogen. A flare pilot utilizing gases as fuel which contain hydrogen must be capable of burning the gases without flashback due to the presence of the hydrogen.




Thus, there are needs for improved ultra-stable flare pilots which remain lit in high winds and other severe weather conditions.




SUMMARY OF THE INVENTION




The present invention provides improved continuously operating flare pilots which meet the needs described above and overcome the deficiencies of the prior art. The continuously operating flare pilot of this invention is stable in high winds and other severe weather conditions including wind speeds up to 160 mph or more and rainfall of 2 inches or more per hour at fuel pressures ranging from about 4 to about 45 psig using natural gas or propane as fuel. In addition, the pilot will stay lit in a 160 mph or more wind without flashback when burning a fuel containing up to 40% hydrogen.




The continuously operating flare pilot of this invention is basically comprised of a fuel-air mixture discharge nozzle connected to a fuel-air mixture inlet pipe. A wind shield having a partially closed or open lower end is sealingly attached to the fuel-air mixture discharge nozzle or to the fuel-air mixture inlet pipe whereby a fuel-air mixture discharged from the fuel-air discharge nozzle enters the interior of the wind shield. The wind shield has an open upper end which includes an upstanding wall portion positioned at the front of the wind shield facing the open end of a flare stack. Ignition flames from within the wind shield of the flare pilot are discharged through the open upper end of the wind shield adjacent to the combustible fluid discharged from the flare stack. The wind shield further includes at least one opening in each of the opposite sides of the wind shield positioned at substantially right angles to the upstanding wall portion through which wind can flow into the interior of the wind shield. Means for igniting the fuel-air mixture discharged within the wind shield by the fuel-air discharge nozzle and for detecting the presence or non-presence of flame therein can optionally be connected to the wind shield or discharge nozzle.




In a preferred embodiment, the wind shield and the upstanding wall portion of the open upper end of the wind shield include a plurality of downwardly orientated openings therein through which rain and wind are discharged when blowing in a direction from the back to the front of the wind shield. The wind shield also includes a plurality of openings in each of the opposite sides of the wind shield positioned at substantially right angles to the upstanding wall portion through which wind can flow into the interior of the wind shield. Wind catching baffles are also positioned around the pluralities of openings in the sides of the wind shield and the openings are orientated so that the wind flowing therethrough is caused to flow downwardly towards the inside lower end of the wind shield. The flare pilot preferably also includes a perforated flame stabilizer positioned within the wind shield attached to and surrounding the fuel-air nozzle. Finally, when included as a component of the flare pilot, the means for igniting the fuel-air mixture within the wind shield and for detecting the presence or non-presence of flame therein are preferably a flame front igniting apparatus and an acoustic flame detecting apparatus.




It is, therefore, a general object of the present invention to provide an improved continuously operating flare pilot for igniting combustible fluids discharged from the open end of a flare stack which is stable in high winds and other severe weather conditions.




Other and further objects, features and advantages of the present invention will be readily apparent to those skilled in the art upon a reading of the description of preferred embodiments which follows when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevational view of a flare stack including the flare pilot of the present invention.





FIG. 2

is a top view taken along line


2





2


of FIG.


1


.





FIG. 3

is a side elevational view of the flare pilot of this invention.





FIG. 4

is a side partially cut away view taken along line


4





4


of FIG.


3


.





FIG. 5

is a cross-sectional view taken along line


5





5


of FIG.


3


.





FIG. 6



a


is a cross-sectional view taken along line


6





6


of FIG.


4


.





FIG. 6



b


is a cross-sectional view similar to

FIG. 6



a


which illustrates an alternate embodiment of the wind shield of this invention.





FIG. 7

is a cross-sectional view taken along line


7





7


of FIG.


4


.











DESCRIPTION OF PREFERRED EMBODIMENTS




Referring now to the drawings, and particularly to

FIGS. 1 and 2

, a flare stack including the improved flare pilot of the present invention is illustrated and generally designated by the numeral


10


. The flare stack


10


includes a flare


12


and a stack


14


which are bolted together by a plurality of bolts


15


at a flanged connection


16


. While the heights of flare stacks vary depending upon various factors, most flare stacks utilized in production, refining and processing plants range in height from about 20 feet to as high as about 600 feet. The bottom end of the stack


14


is closed by a ground level base plate


18


and one or more waste or other combustible fluid inlet pipes


20


located at or near ground level are connected to the stack


14


. As mentioned above, most flare stacks are operated on demand for disposing of combustible wastes or other combustible fluid streams such as hydrocarbon streams which are diverted during venting, shut-downs, upsets and/or emergencies but the flare stack must be capable of receiving and continuously flaring combustible streams at any time.




The flare


12


(also sometimes referred to as a flare tip) can include a cylindrical perforated wind deflector


22


attached thereto adjacent to the upper open discharge end


24


thereof and at least one flare pilot


26


positioned adjacent the open discharge end


24


. As mentioned, the flare pilot


26


is usually operated continuously to provide a continuous flame for igniting combustible fluids which are intermittently flowed to the flare stack


10


.




The flare pilot


26


of this invention, which will be described further hereinbelow, is connected to a fuel-air mixture inlet pipe


28


which extends from the flare pilot


26


at the top of the flare stack


10


to a fuel-air mixer


32


and is attached to the flare stack


10


by a plurality of brackets


30


. The fuel-air mixer


32


, which is typically a venturi type of fuel-air mixer, is connected to the pipe


28


at a convenient location. The fuel-air mixer


32


preferably includes a wind shield


33


(shown schematically) or other similar means for preventing operation interruptions due to high winds and the like. The fuel-air mixer


32


is connected to a source of combustible gas such as natural gas, propane, refinery gas or the like by a fuel gas supply pipe


29


. As is well understood, the fuel gas is mixed with aspirated atmospheric air as it flows through the mixer


32


and the resulting fuel-air mixture flows through the pipe


28


to the flare pilot


26


and is burned within and adjacent to the flare pilot


26


as will be described in detail hereinbelow.




When used, pipes


28


and


34


are provided which extend from the flare pilot


26


to a location at or near ground level. The pipe


34


is shown attached to the pipe


28


by a plurality of brackets


35


and is connected at its upper end to the pipe


82


which is in turn connected to the flare pilot


26


. The lower end of the pipe


34


is connected to an ignition flame front generator


36


and a flame detector assembly


38


is connected to the pipe


34


near ground level between the ignition flame generator


36


and the flare pilot


26


.




The flare pilot


26


is ignited by flowing a combustible fuel-air mixture to the pilot burner


26


by way of the pipe


28


and then operating the ignition flame front generator


36


to produce a flame which is propagated through the pipes


34


and


82


to the pilot burner


26


. When the ignition flame exits the pipe


82


it ignites the fuel-air mixture discharged within the flare pilot


26


. After the pilot burner


26


is ignited, the ignition flame front generator


36


is shut-off.




The sound produced by the flame of the flare pilot


26


is conducted by the pipe


34


to the flame detector assembly


38


connected thereto. The flame detector assembly


38


continuously indirectly detects the presence or non-presence of the flame in the pilot


26


from its location remote from the flare pilot


26


by detecting the presence or non-presence of a level of sound conducted by the pipe


34


which indicates flame. If the flame of the pilot


26


is extinguished for any reason, the flame detector assembly


38


provides a warning such as a light and/or audible alarm so that the pilot


26


can immediately be re-ignited. As will be understood by those skilled in the art, the ignition flame front generator


36


can be electronically connected to the flame detector assembly


38


whereby each time the flame detector assembly


38


detects the non-presence of a flame at the pilot


26


, the ignition flame front generator


36


is automatically operated to re-light the pilot


26


.




Referring now to

FIGS. 3-7

, the flare pilot


26


and the upper end portions of the pipes


28


,


82


and


34


are illustrated in detail. The flare pilot


26


is comprised of a fuel-air mixture discharge nozzle


40


(sometimes referred to as a gas tip) which is connected to the fuel-air mixture inlet pipe


28


such as by welding or a threaded connection. The fuel-air mixture produced by the fuel-air mixer


32


flows through the fuel-air mixture inlet pipe


28


and into the fuel-air mixture discharge nozzle


40


from where the fuel-air mixture is discharged by way of a plurality of orifices


42


in the nozzle


40


. Attached to and extending above the fuel-air mixture nozzle


40


is a perforated flame stabilizer


44


. The flame stabilizer


44


is preferably cylindrical and includes a plurality of spaced perforations or openings


46


therein. The flame stabilizer


44


causes the fuel-air mixture discharged by way of the orifices


42


in the nozzle


40


to be circulated within and around the flame stabilizer whereby the fuel-air mixture begins to burn therein and the flame produced within and above the flame stabilizer


44


remains stable during pressure fluctuations within the flare pilot


26


.




Also attached to the nozzle


40


or to the fuel-air mixture inlet pipe


28


or to the pipe


82


is a wind shield generally designated by the numeral


48


. The wind shield


48


has a partially closed or open lower end


50


. In the embodiment shown in the drawings, the lower end


50


of the windshield is partially closed, i.e., the bottom includes an annular plate


51


having a plurality of openings


52


therein. A plurality of drain openings


54


are also provided in the lower sides of the flame stabilizer


44


. The wind shield


48


is preferably cylindrical in shape and it includes an open upper end


56


.




As best shown in

FIGS. 1

,


2


,


3


,


4


and


6




a


of the drawings, a substantially vertical upstanding wall portion


58


of the open upper end


56


of the wind shield


48


is positioned at the front of the wind shield


48


facing the open discharge end


24


of the flare stack


10


. Ignition flames from within the wind shield


48


are discharged through the open upper end


56


of the wind shield


48


adjacent to the combustible fluid discharged from the flare stack


10


. Preferably, as shown in

FIG. 4

, the wind shield


48


and the wall portion


58


thereof include at least one, and more preferably, a plurality of downwardly facing spaced openings


60


formed therein. The openings


60


function to allow a portion of rain and wind blowing in a direction from the back to the front of the wind shield


48


to exit the wind shield


48


without creating a substantial back pressure within the wind shield


48


. As also shown in

FIGS. 3

,


4


and


6




a


, additional downwardly facing openings


62


can be formed in the front of the wind shield


48


below the upstanding portion


58


thereof.




Referring now to

FIG. 6



b


, an alternate embodiment of the wind shield


48


is shown. That is, instead of being substantially vertical, the upstanding wall portion


58


of the wind shield


48


is inclined at the same angle as the rest of the wind shield


48


. Either of the embodiments illustrated in

FIGS. 6



a


or


6




b


can be utilized, but the embodiment illustrated in

FIG. 6



b


may be slightly less costly to manufacture.




As best shown in

FIGS. 3 and 5

, preferably at least one opening, and more preferably, a plurality of openings is provided in each of the opposite sides of the wind shield


48


positioned at substantially right angles to said upstanding wall portion


58


thereof through which wind can flow into the interior of the wind shield


48


. That is, one or a plurality of openings


68


are provided in one side of the wind shield


48


and one or a plurality of openings


70


are provided in the opposite side of the wind shield


48


. The wind shield


48


also preferably includes a pair of outwardly extending wind capturing baffles


64


and


66


attached to opposite sides of the wind shield


48


. Each of the baffles


64


and


66


is positioned substantially around one or a plurality of the openings


68


and


70


, respectively. As will be described further hereinbelow, without the presence of the baffles


64


and


66


and/or the openings


68


and


70


, wind blowing from one or the other sides of the flare pilot


26


causes a suction effect or vacuum to be created in the wind shield


48


. The baffles


64


and


66


and/or the openings


68


and


70


cause a portion of the wind to be captured and flow through the opening or openings


68


or


70


into the interior of the wind shield


48


to thereby off set the suction effect and equalize the pressure within the wind shield


48


. As shown in

FIG. 5

, the openings


68


and


70


are preferably positioned so that the captured wind flowing through the openings is caused to flow towards the lower end


50


of the wind shield


48


.




Referring again to

FIGS. 1 and 2

and as mentioned above, when used, the upper end of the pipe


82


is connected to the flare pilot


26


. The lower end of the pipe


34


is connected to the apparatus for igniting the fuel-air mixture discharged within the wind shield


48


and to apparatus for detecting the presence or non-presence of flame therein, i.e., the ignition flame front generator


36


and the flame detector assembly


38


. As best shown in

FIGS. 5 and 7

, the upper end of the pipe


82


is sealingly connected to an elongated slot


74


in a side of the wind shield


48


.




As will now be understood, the ignition flame propagated through the pipes


34


and


82


from the ignition flame front generator


36


enters the interior of the wind shield


48


by way of the slot


74


and ignites the fuel-air mixture discharged within the interiors of the flame stabilizer


44


and wind shield


48


by the nozzle


40


. In addition, the presence or non-presence of the level of sound produced by flame emanating from the interior of the wind shield


48


is conducted by the pipes


82


and


34


to the flame detector assembly


38


. A plurality of spaced openings


78


are optionally included in the wind shield


48


at a location adjacent to the slot


74


to relieve the pressure created when the fuel-air mixture discharged by the nozzle


40


is ignited by an ignition flame propagated through the slot


74


.




In the operation of the flare pilot


26


, pressurized fuel gas from a source thereof is conducted by the pipe


29


to the fuel-air mixer


32


wherein atmospheric air is mixed with the fuel gas. The resulting fuel-air mixture flows through the conduit


28


and through the orifices


42


of the fuel-air mixture discharge nozzle


40


into the interior of the flame stabilizer


44


and the wind shield


48


. When used, the ignition flame front generator


36


is operated to produce an ignition flame which is propagated through the pipes


34


and


82


and through the slot


74


in the wind shield


48


of the flare pilot


26


to thereby ignite the fuel-air mixture flowing into the flame stabilizer


44


and the wind shield


48


. The ignition flames produced by the flare pilot


26


within the wind shield


48


extend through the open end


56


of the wind shield


48


and ignite combustible fluid streams flowing out of the open discharge end


24


of the flare stack


10


.




It has been found that when a high wind, i.e., a wind having a velocity up to and greater than 125 mph contacts a conventional flare pilot, one of two things can take place that extinguishes the flare pilot flame. That is, either the high wind creates a suction effect that increases air entrainment in the fuel-air mixture which causes the fuel-air mixture to be outside its flammability range and extinguishes the pilot flame, or the wind creates a positive pressure or pushing effect on the flare pilot fuel-air nozzle which retards, stops or reverses the flow of the fuel-air mixture and extinguishes the pilot flame. Referring to

FIG. 2

of the drawing, the pushing effect takes place when a high wind contacts a conventional flare pilot in the direction indicated by the arrow


80


, i.e., in a direction head-on to the front of the flare pilot


26


. The suction effect is produced when a high wind contacts a conventional flare pilot from the side, i.e., from the direction indicated by the arrows


82


or


84


, or to a lesser extent from the rear, i.e., the direction indicated by the arrow


86


.




The flare pilot of the present invention eliminates the high wind flame extinguishing problems associated with the above described pushing effect and suction effect. That is, the high wind pushing effect is eliminated by the flare pilot of the present invention as a result of the provision of the wind shield


48


having an open upper end


56


which includes an upstanding wall portion


58


positioned at the front of the wind shield


48


. A high wind flowing over the open discharge end


24


of the flare stack


10


in the direction indicated by the arrow


80


develops a downward momentum due in part to the low pressure zone created by the wind at the downstream side of the flare stack


10


. The downward flow of the wind enters the conventional flare pilots utilized heretofore and causes the pushing effect. This is contrasted with the flare pilot


26


of this invention that includes the upstanding wall portion


58


which shields the front of the opening


56


and prevents or partially prevents wind from entering the wind shield


48


. While the wall portion


58


includes the openings


60


therein, the openings


60


are preferably orientated at a downward angle from the inside to the outside of the wall portion which effectively prevents the wind in the opposite direction from entering the windshield


48


. Thus, the pushing effect does not occur in the flare pilot


26


of this invention to a great enough degree to extinguish the flare pilot flames even when the wind speed is as high as 160 mph in the direction of the arrow


80


.




When a high wind contacts the flare pilot


26


from a side direction indicated by either of the arrows


82


or


84


, the suction effect is wholly or partially prevented by the inlet opening or openings


68


or


70


which are positioned in opposite sides of the wind shield


48


at substantially right angles to the front of the windshield facing the open end of the flare stack


10


. When used, the U-shaped wind baffles


64


or


66


capture additional wind which flows into the interior of the wind shield


48


by way of the openings


68


or


70


. This wind flow prevents or reduces the suction effect whereby it does not occur in the flare pilot


26


to a great enough degree to extinguish the flare pilot flames.




As will be understood by those skilled in the art, when the wind direction is in between the directions indicated by the arrows


80


,


82


,


84


and


86


, any suction effect or pushing effect produced is cancelled as described above by a combination of the wall portion


58


, and the various openings in the wind shield


48


which function as described above.




It is known in the prior art to ignite combustible fluids discharged from the open end of a flare stack with one or more continuously operating flare pilots positioned adjacent to the open end of the flare stack. The flare pilots utilized heretofore have been comprised of a fuel-air mixture inlet pipe, a fuel-air mixture discharge nozzle connected to the fuel-air inlet mixture pipe and a wind shield having an open upper end and a lower end attached to the fuel-air mixture discharge nozzle, the fuel-air mixture inlet pipe or the like. In high winds, rain and other severe weather, both the heretofore used flare pilots and the combustible fluid being flared have sometimes been extinguished which allowed the waste or other fluid being flared to be discharged directly into the atmosphere without being combusted.




In accordance with a method of the present invention, an improved flare pilot is utilized which remains lit at very high wind speeds in combination with very high rain amounts, i.e., the method includes the steps of providing a heretofore utilized flare pilot as described above with an upstanding wall portion positioned at the front of the windshield which faces the open end of the flare stack and/or providing at least one opening in each of the opposite sides of the wind shield at substantially right angles to the upstanding wall portion with or without outwardly extending wind capturing baffles through which wind can flow into the interior of the windshield.




Another method of the present invention for igniting combustible fluids discharged from the open end of a flare stack in high winds, rain and other severe weather comprises the steps of: (a) attaching at least one flare pilot which remains lit in winds having speeds up to 160 miles per hour or more combined with rainfall of 2 inches or more to the open end of the flare stack, the flare pilot being comprised of a fuel-air mixture discharge nozzle connected to the fuel-air mixture inlet pipe, a wind shield having a lower end attached to the fuel-air mixture discharge nozzle or the fuel-air mixture inlet conduit whereby a fuel-air mixture discharged from the fuel-air mixture discharge nozzle enters the interior of the wind shield, the wind shield having an open upper end and having an upstanding wall portion of the open upper end facing the open end of the flare stack and/or at least one opening in each of the opposite sides positioned at substantially right angles to the upstanding wall portion through which wind can flow into the interior of the wind shield; and (b) continuously operating the flare pilot to continuously ignite flammable fluids discharged from the open end of the flare stack.




In order to further illustrate the flare pilot apparatus of this invention, its operation and the methods of the invention, the following example is given.




EXAMPLE




Both a conventional flare pilot and a flare pilot of this invention were installed in a test facility and a large blower was utilized to generate wind. The flare pilots were operated to produce ignition flames and winds generated by the blower having speeds up to 160 mph or more were caused to contact the operating flare pilots from each of the directions indicated by the arrows


80


,


82


,


84


and


86


illustrated in

FIG. 2

of the drawings. It was found that for a conventional flare pilot the greatest pushing effect was generated when the wind contacted the conventional flare pilot from the direction indicated by the arrow


80


and the greatest suction effect was generated by wind which contacted the flare pilot from the directions indicated by the arrows


82


or


84


. In addition to the wind, the operating flare pilots were contacted with simulated rainfall at a rate up to and including 60 inches per hour. Several different fuels were utilized during the tests, i.e., propane, natural gas and natural gas with up to 40% hydrogen mixed therewith. The natural gas and propane fuels were utilized at pressures between 4 psig and 30 psig and the natural gas combined with hydrogen was utilized at pressures between 12 psig and 15 psig.




The test results demonstrated that the conventional flare pilot was rapidly extinguished at relatively low wind speeds and simulated rainfall. The flare pilot of this invention, on the other hand, stayed lit when contacted with wind at a speed of 160 mph with and without rainfall at the rate of 2 or more inches per hour at all positions around the flare pilot utilizing all of the various fuels described above.




Thus, the present invention is well adapted to carry out the objects and attain the ends and advantages mentioned as well as those which are inherent therein. While numerous changes may be made by those skilled in the art, such changes are encompassed within the spirit of this invention as defined by the appended claims.



Claims
  • 1. A continuously operating flare pilot for igniting flammable fluids discharged from the open end of a flare stack which is stable in high winds and other severe weather conditions comprising:a fuel-air mixture inlet pipe; a fuel-air mixture discharge nozzle connected to said fuel-air mixture inlet pipe; a wind shield having a lower end attached to said fuel-air mixture discharge nozzle or said fuel-air mixture inlet pipe whereby a fuel-air mixture discharged from said fuel-air mixture discharge nozzle enters the interior of said wind shield, said wind shield having an open upper end which includes an upstanding wall portion positioned at the front of said wind shield facing said open end of said flare stack; at least one opening in each of the opposite sides of said wind shield positioned at substantially right angles to said upstanding wall portion through which wind can flow into the interior of said wind shield; and an outwardly extending wind capturing baffle attached to each of said opposite sides of said wind shield and positioned substantially around said openings therein.
  • 2. The flare pilot of claim 1 wherein said wind catching baffles are formed in the shape of an inverted U.
  • 3. The flare pilot of claim 1 wherein each of said wind catching baffles is positioned substantially around a plurality of openings in said wind shield.
  • 4. The flare pilot of claim 3 wherein said plurality of openings in said wind shield within each baffle are orientated so that wind flowing through said openings is caused to flow downwardly towards the lower end of said wind shield.
  • 5. A continuously operating flare pilot for igniting flammable fluids discharged from the open end of a flare stack which is stable in high winds and other severe weather conditions comprising:a fuel-air mixture inlet pipe; a fuel-air mixture discharge nozzle connected to said fuel-air mixture inlet pipe; and a wind shield having an open upper end and a lower end attached to said fuel-air mixture discharge nozzle or said fuel-air mixture inlet pipe whereby a fuel-air mixture discharged from said fuel-air mixture discharge nozzle enters the interior of said wind shield; at least one opening in each of the opposite sides of said wind shield positioned at substantially right angles to the front of said wind shield facing the open end of said flare stack; and an outwardly extending wind capturing baffle attached to each of said opposite sides of said wind shield and positioned substantially around said openings therein.
  • 6. The flare pilot of claim 5 wherein the open upper end of said wind shield further comprises an upstanding wall portion positioned at the front of said wind shield facing said open end of said flare stack.
  • 7. The flare pilot of claim 5 which further comprises means for igniting said fuel-air mixture discharged from said fuel-air discharge nozzle attached to said wind shield.
  • 8. The flare pilot of claim 5 which further comprises means for detecting the presence or non-presence of flame within said wind shield attached to said wind shield.
  • 9. The flare pilot of claim 6 which further comprises at least one opening in said upstanding wall portion of said open upper end of said wind shield for discharging rain and wind from inside said open upper end of said wind shield to the outside thereof.
  • 10. The flare pilot of claim 6 which further comprises a plurality of openings in said upstanding wall portion of said open upper end of said wind shield for discharging rain and wind from inside said open upper end of said wind shield to the outside thereof.
  • 11. The flare pilot of claim 5 wherein said wind shield is generally of cylindrical shape.
  • 12. The flare pilot of claim 5 which further comprises a perforated flame stabilizer positioned within said wind shield attached to and surrounding said fuel-air nozzle.
  • 13. The flare pilot of claim 5 wherein said wind catching baffles are formed in the shape of an inverted U.
  • 14. The flare pilot of claim 5 wherein each of said wind catching baffles is positioned substantially around a plurality of openings in said wind shield.
  • 15. The flare pilot of claim 14 wherein said plurality of openings in said wind shield within each baffle are orientated so that wind flowing through said openings is caused to flow downwardly towards the lower end of said wind shield.
  • 16. The flare pilot of claim 7 wherein said means for igniting said fuel-air mixture within said wind shield is a flame front igniting apparatus.
  • 17. The flare pilot of claim 8 wherein said means for detecting the presence or non-presence of flame therein is an acoustic flame detecting apparatus.
  • 18. The flare pilot of claim 5 which further comprises a flame igniting and detecting apparatus comprised of a pipe having an end attached to and communicated with the interior of said wind shield and a length whereby an ignition flame can be propagated through said pipe to ignite said fuel-air mixture in said wind shield and whereby sound produced by flames within said wind shield are conducted by said pipe to a location remote from said flare pilot, an ignition flame front generator connected to said pipe at said remote location for producing an ignition flame that propagates through said pipe, a sound detector connected to said pipe at said remote location for detecting sound conducted by said pipe and for generating an electric signal representative of said sound, and electronic means for receiving said signal and indicating the presence or non-presence of said flame in response thereto.
  • 19. The flare pilot of claim 7 wherein said wind shield includes at least one opening therein to relieve pressure when said fuel-air mixture is ignited.
  • 20. A continuously operating flare pilot for igniting a flammable fluid discharged from the open end of a flare stack which is stable in high winds and other severe weather conditions comprising:a fuel-air mixture inlet pipe; a fuel-air mixture discharge nozzle connected to said fuel-air mixture inlet pipe; a wind shield having a lower end attached to said fuel-air mixture discharge nozzle or said fuel-air mixture inlet pipe whereby a fuel-air mixture discharged from said fuel-air mixture discharge nozzle enters the interior of said wind shield, said wind shield having an open upper end and having an upstanding wall portion of said open upper end positioned at the front of said wind shield facing said open end of said flare stack and said upstanding wall portion including a plurality of downwardly orientated openings therein for discharging rain and wind from inside said open upper end of said wind shield to the outside thereof; a plurality of openings in each of the opposite sides of said wind shield positioned at substantially right angles to said upstanding wall portion through which wind can flow into the interior of said wind shield; and a pair of outwardly extending wind capturing baffles attached to said opposite sides of said wind shield, each of said baffles being positioned substantially around one of said pluralities of openings in said wind shield.
  • 21. The flare pilot of claim 20 which further comprises:a flame stabilizer positioned within said wind shield attached to and surrounding said fuel-air nozzle; and a flame igniting and detecting apparatus attached to said wind shield.
  • 22. The flare pilot of claim 20 wherein said wind shield further comprises a plurality of downwardly orientated openings therein below said upstanding wall portion thereof for discharging rain and wind from inside said open upper end of said wind shield to the outside thereof.
  • 23. The flare pilot of claim 20 wherein said wind shield is generally of cylindrical shape.
  • 24. The flare pilot of claim 20 wherein said internal perforated flame stabilizer is generally of cylindrical shape.
  • 25. The flare pilot of claim 20 wherein said wind catching baffles are formed in the shape of an inverted U.
  • 26. The flare pilot of claim 20 wherein said plurality of openings within each baffle are orientated so that wind flowing through said openings is caused to flow downwardly towards the lower end of said wind shield.
  • 27. The flare pilot of claim 20 wherein said flame igniting and detecting apparatus is comprised of a pipe having an end attached to and communicated with the interior of said wind shield and a length whereby an ignition flame can be propagated through said pipe to ignite said fuel-air mixture in said wind shield and whereby sound produced by flames within said wind shield are conducted by said pipe to a location remote from said flare pilot, an ignition flame front generator connected to said pipe at said remote location for producing an ignition flame that propagates through said pipe, a sound detector connected to said pipe at said remote location for detecting sound conducted by said pipe and for generating an electric signal representative of said sound, and electronic means for receiving said signal and indicating the presence or non-presence of said flame in response thereto.
  • 28. In a method of igniting combustible fluids discharged from the open end of a flare stack with a continuously operating flare pilot positioned adjacent to the open end of the flare stack in high winds, rain and other severe weather, the flare pilot being comprised of a fuel-air mixture inlet pipe, a fuel-air mixture discharge nozzle connected to the fuel-air inlet mixture pipe and a wind shield having an open upper end and a lower end attached to the fuel-air mixture discharge nozzle or the fuel-air mixture inlet pipe, the improvement which comprises:providing said open upper end of said wind shield of said flare pilot with an upstanding wall portion positioned at the front of said wind shield which faces said open end of said flare stack; providing at least one opening in each of the opposite sides of said wind shield at substantially right angles to said upstanding wall portion through which wind can flow into the interior of said windshield; and providing an outwardly extending wind capturing baffle attached to each side of said wind shield and positioned substantially around said opening therein.
  • 29. The method of claim 28 wherein said wind catching baffles are formed in the shape of an inverted U.
  • 30. The method of claim 28 wherein each of said wind catching baffles is positioned substantially around a plurality of openings in said wind shield.
  • 31. The method of claim 30 wherein said plurality of openings in said wind shield within each baffle are orientated so that wind flowing through said openings is caused to flow downwardly towards the lower end of said wind shield.
  • 32. In a method of igniting combustible fluids discharged from the open end of a flare stack with a continuously operating flare pilot positioned adjacent to the open end of the flare stack in high winds, rain and other severe weather, the flare pilot being comprised of a fuel-air mixture inlet pipe, a fuel-air mixture discharge nozzle connected to the fuel-air inlet mixture pipe and a wind shield having an open upper end and a lower end attached to the fuel-air mixture discharge nozzle or the fuel-air mixture inlet pipe, the improvement which comprises:providing at least one opening in each of the opposite sides of said wind shield at substantially right angles to said upstanding wall portion through which wind can flow into the interior of said wind shield; and providing an outwardly extending wind capturing baffle attached to each of said opposite sides of said wind shield and positioned substantially around said openings therein.
  • 33. The method of claim 32, which further comprises the step of providing said open upper end of said wind shield of said flare pilot with an upstanding wall portion positioned at the front of said wind shield which faces the open upper end of said flare stack.
  • 34. The method of claim 33 which further comprises the step of providing at least one opening in said upstanding wall portion at the front of said wind shield for discharging rain and wind from inside said open upper end of said wind shield.
  • 35. The method of claim 33 which further comprises the step of providing a plurality of openings in said upstanding wall portion of said wind shield for discharging rain and wind from inside said upper end of said wind shield to the outside thereof.
  • 36. The method of claim 32 wherein said wind shield is generally of cylindrical shape.
  • 37. The method of claim 32 wherein said flare pilot further comprises a perforated flame stabilizer positioned within said wind shield attached to and surrounding said fuel-air nozzle.
  • 38. The method of claim 32 wherein said wind catching baffles are formed in the shape of an inverted U.
  • 39. The method of claim 32 wherein each of said wind catching baffles is positioned substantially around a plurality of openings in said wind shield.
  • 40. The method of claim 39 wherein said plurality of openings in said wind shield within each baffle are orientated so that wind flowing through said openings is caused to flow downwardly towards the lower end of said wind shield.
  • 41. A method of igniting combustible fluids discharged from the open end of a flare stack in high winds, rain and other severe weather comprising the steps of:(a) attaching at least one flare pilot which remains lit in winds having speeds up to 160 miles per hour or more combined with rainfall of 2 inches or more to said open end of said flare stack, the flare pilot being comprised of a fuel-air mixture inlet pipe, a fuel-air mixture discharge nozzle connected to said fuel-air mixture inlet pipe, a wind shield having a lower end attached to said fuel-air mixture discharge nozzle or said fuel-air mixture inlet pipe whereby a fuel-air mixture discharged from said fuel-air mixture discharge nozzle enters the interior of said wind shield, said wind shield having an open upper end and having an upstanding wall portion of said open upper end facing said open end of said flare stack and at least one opening in each of the opposite sides positioned at substantially right angles to said upstanding wall portion through which wind can flow into the interior of said wind shield, and an outwardly extending wind capturing baffle attached to each of said opposite sides of said wind shield and positioned substantially around said opening therein; and (b) continuously operating said flare pilot to ignite combustible fluids discharged from the open end of said flare stack.
  • 42. The method of claim 41 wherein said wind catching baffles are formed in the shape of an inverted U.
  • 43. The method of claim 41 wherein each of said wind catching baffles is positioned substantially around a plurality of openings in said wind shield.
  • 44. The method of claim 43 wherein said plurality of openings in said wind shield within each baffle are orientated so that wind flowing through said openings is caused to flow downwardly towards the lower end of said wind shield.
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