Patent Application
20170279401
Field of the Invention (Technical Field)
The present invention is directed toward a photovoltaic-thermoelectric solar cell, and more particularly to the integration of organometallic and inorganic nanostructured materials in a photovoltaic (PV)-thermoelectric (TE) component solar cell.
Background
Solar cells are utilized to convert light energy to useable electrical voltages and currents through the photovoltaic effect. Briefly, a typical solar cell includes an interface between n-type and p-type transparent semiconductor materials. Light shining on the materials adjacent to the interface creates hole-electron pairs in addition to those otherwise present, and the minority charge carriers migrate across the interface in opposite directions. There is no compensation of flow of majority carriers, so that a net electrical charge results. A useful electrical current is then obtained in an external electrical circuit by forming ohmic contacts to the materials on either side of the interface.
In general terms, a photovoltaic solar cell is fabricated by depositing or attaching the appropriate semiconductor layers onto a substrate, and then adding additional components to complete the cell. Individual solar cells are connected together into large arrays to deliver power of the desired voltage and current. The ratio of power output to area of the solar cell array is an important design parameter, since the required power output could in principle be satisfied, for example, by larger numbers of low power density solar cells made of silicon or by smaller numbers of high power density solar cells made of gallium arsenide. Large numbers of solar cells require more supporting structure and area with solar access (such as the scarce area on rooftops) adding cost and complexity to PV system, and reducing the amount of energy which can be generated on a given site, such as a building or plot of land.
A significant amount of development of PV/TE modules is known. One provides a combination photovoltaic array and solar thermal water heater. A first problem with this configuration is the requirement for a nearby thermal heat requirement, such as heating water. By far, most PV installations are not associated with a heat requirement. Consider the many arrays mounted on office buildings, warehouses, or simply ground mounted. However, even if such a heat load is present, when the water heater component has stored all the hot water possible, such as during a day when there is no use, the water temperature is so high as to render its cooling effect on the photovoltaic module useless. In fact, the module can remain at high temperature when it would otherwise cool down with the evening ambient decline. Another problem with conventional photovoltaic/thermal is its focus on water heating, which can lead to significant temperature gradients across the array, with corresponding thermal stresses. Photovoltaic solar cells having a component for reducing heat to increase the output power have been limited to rejection of the photovoltaic heat to domestic or process water heating. Further problems with this type of cooling include the fact that the cooling effect is often negligible, allowing unacceptable thermal cycling stress on all components and that the thermal load requirements do not allow for optimum design of the electric generation system due to the variability of operating conditions.
Nanostructures self-assembled from organic molecules are of great interest in the PV/TE field. Particular nanostructures also offer opportunities for mimicking the processes that occur in biological photosynthesis to produce fuels, and this is especially true when the organic molecular subunits of the nanostructures are porphyrins. Herein, the PV material may be a self-assembled cooperative binary ionic-type nanomaterial. The nanostructures as the PV portion have improved efficiency over other PV materials.
Thus, there is a continuing need for a hybrid solar cell that integrates photovoltaic and thermoelectric cell elements to increase the ratio of power output to area for solar cells and solar cell arrays and that operates in an ultra-wide spectrum and conversion of a wider solar spectrum energy, thereby increasing the efficiency of solar to electric power conversion. The present invention fulfills this need, and further provides related advantages.
An embodiment of the present invention is a photovoltaic-thermoelectric solar cell having a substantially transparent electrode, an organometallic photovoltaic material disposed on the transparent electrode, and a cathode disposed on the organometallic photovoltaic material. The transparent electrode can be an n-type material with a crystalline structure, such as a zinc oxide nanowire photoelectrode or a zinc oxide file photoelectrode. The organometallic photovoltaic material can a porphyrin nanomaterial, such as a self-assembled cooperative binary ionic nanomaterial. The cathode can be a p type thermoelectric nanostructured material, such as a p-type Bi2Te3, p-type Bi0.5Sb1.5Te3, or p-type Bi2Se3 nanostructured materials. The solar cell can include an energy storage component disposed on the cathode. The energy storage component can be an ion battery or a monolithically integrated ion battery. The cathode and the electrode can be in the form of bulk, nanostructure or thin films. The energy storage component can also be integrated with the cathode.
Another embodiment of the present invention is a method of manufacturing a photovoltaic-thermoelectric solar cell. The method includes applying a layer of organometallic photovoltaic material to an electrode, applying a layer of organometallic photovoltaic material to a cathode, and disposing one layer of the applied organometallic photovoltaic material to the other layer of applied organometallic photovoltaic material to form the photovoltaic-thermoelectric solar cell. The method can optionally include applying another layer of organometallic photovoltaic material between the electrode and the cathode to increase an open circuit voltage of the solar cell. The photovoltaic-thermoelectric solar cell has one or more layers of organometallic photovoltaic material disposed between the electrode and the cathode. This method can be performed at room temperature. The organometallic photovoltaic material can be a porphyrin nanomaterial. The electrode can be an n-type material with a crystalline structure and be substantially transparent. The cathode can be a p-type thermoelectric nanostructured material. The method can also optionally include disposing an energy storage component on the cathode. The energy storage component can be a lithium ion silicon nanowire battery.
A new innovation in solar power generation is the development of photovoltaic (PV) and thermoelectric (TE) hybrid solar systems. This inexpensive solar power system is uniquely designed to increase the power conversion efficiency (PCE) by capturing the entire solar spectrum and substantially reducing the solar energy cost of generation. The PV/TE combination is able to capture ultra-violet (UV), visible and infrared (IR) regions of light. This is advantageous over traditional PV systems that only harvest sunlight through photovoltaic pathways and lose additional energy as heat. The TE component is able to capture heat in the IR region which improve the efficiency dramatically. The hybrid solar cell is preferably produced cheaply and efficiently by using a simple solution method and the integration of naturally abundant materials. A solution manufacturing method decreases the overall cost of the system substantially, improves scalability and the material themselves improve efficiency. The hybrid solar cell preferably utilizes optimal combinations of materials to capture the entire solar spectrum doubling the PCE over traditional panels.
Such solar cells can also be integrated with a lithium-ion battery (power storage cell). A feature of the hybrid solar cell is the pairing of a photovoltaic (PV) component with a thermoelectric (TE) component which results in the conversion of a wider solar spectrum energy. Thus, the efficiency of solar to electric power conversion is increased and can be stored.
Referring to
PV material 130 is an organometallic material, preferably a self-assembled cooperative binary ionic (CBI) type material which is substantially transparent to near and mid IR radiation. The porphyrin CBI materials, which typically form various nano- and microscale structures, can be used as is, but in this form may not be compatible to integrate with the semiconductor and TE. Consequently, one embodiment includes a layer-by-layer deposition method for the porphyrin CBI materials that is performed at room temperature. The CBI materials are layered with controlled thicknesses and roughness on transport electrode 110 (e.g., ZnO nanostructures) and on cathode 120, thermoelectric nanostructures (e.g., Bi2Te3). The efficiency of PV material 130 is potentially better than the current best liquid electrolyte porphyrin dye-sensitized solar cell (12%) because of the possibility of using multilayer dye coating and better than the first all-solid-state DSSC (10%) since the CBI material also functions as an analog of the solid electrolyte coupling the TE and PV elements.
Cathode 120 can be, for example, p-type Bi2Te3, p-type Bi0.5Sb1.5Te3, or p-type Bi2Se3 nanostructured materials produced by either electrochemical deposition into the pores of anodic aluminum oxide membranes (nanowires), plasma sintering approach of nanopowders (nanocrystalline solid), or thermal evaporation. Cathode 120 is preferably Bismuth rich in order to show p-type behavior. A thermoelectric figure of merit for p-type Bi2Te3 can be about 1 at room temperature.
Cathode 120 captures the thermal energy of the infrared (IR) region producing hole-carrier diffusion and accumulation at the cold side of the device cell. At the same time, holes are transported across the PV material/cathode 120 interface. Charge separation is observed between PV material 130 and cathode 120 which is essential for establishing the contribution to power generation by both photovoltaic and thermoelectric elements.
In a typical porphyrin synthetized solar cell (Grätzel's cell), a 12% efficiency is reached. Similar to Gratzel's cells, PV-TE power generation cell 100 employs the UV-visible solar spectrum, but unlike Gratzel's cells, cell 100 also converts at least some of the IR energy into electricity by incorporating a thermoelectric component. In one example, assuming that PV-TE power generation cell 100 operates at Thot of approximately 350° C. and Tcold of about 25° C., the conversion of IR heat into electricity can provide an efficiency up to 40% (better than most state of the art PV devices).
PV-TE power generation cell 200 includes energy storage component 240 which directs converted sunlight (UV, visible, and IR) as electricity. Energy storage component 240 can be monolithically integrated with PV-TE power generation cell 200. Energy storage component 240 can use anodes having the same material or other compatible materials such a silicone. Anode 210 and cathode 220 can be in the form of bulk, nanostructure or thin films. Lithium-Ion battery chemistry with silicon nanowire (SiNW) structures may be used as the anode. SiNW structures have a high lithium storage of about 4200 mAh/g in part due to the efficient one-dimensional charge transfer and delivery to the external load with lower losses. By placing energy storage component 240 on a cold side of PV-TE power generation cell 200, the energy storage operating temperature is low, so the energy storage does not suffer degradation of the performance due to high temperatures. PV-TE power generation cell 200 preferably includes an ultra-wide solar spectrum solid state dye sensitized solar cell and has highly efficient solar to electric power generation, highly efficient holes collection, highly electrical conductive organic photosensitive material, and simple processing.
Energy storage component 240 is preferably a battery system with lithium ion batteries having high efficient nanostructure silicon anodes. Silicon nanowires can be generated by patterning and etching silicon. Anisotropic etching of silicon (Si) with potassium hydroxide (KOH) can produce high aspect ratio square cross-section wires using (100) silicon, and rhombus or hexagonal cross-section wires using (110) silicon wafers. Either or both of these geometrical configurations have performance advantages in terms of specific power and energy density, and lifetime in terms of number of cycle.
In
A hole conductor for a typical dye sensitized solar cell (DSSC) is a I3-/I2 solution because its oxidation potential lies above the energy level of the highest occupied molecular orbital (HOMO) of the dye. The fluid solution allows for a good percolation of the hole conductor within the TiO2-solar dye matrix. However, this solution is a limitation of DSSC because it is highly corrosive. Recent approaches for substituting the I3-/I2 solution have been focused on developing hole solid-conductors that can uniformly coat the nanoporous/mesoporous TiO2 and have an energy level that allows hole transfer from the HOMO to the valence band of the conductors. This approach is known as “solid-state DSSC”. Organic electrical conductors have oxidation potentials above the energy level of the HOMO of the dye and are not highly corrosive. For example, Spiro-OMeTAS (2,2′,7,7′-tetrakis(N,N-di-pmethoxypheny-amine)-9,9′-spirobi-fluorene) and P3HT (poly(3-hexylthiophene)) are a few materials that have been investigated. The efficiency of solid-state DSSC has been reported to be substantially smaller than liquid-based hole transporter cells. The low efficiency is the result of the low hole mobility of organic conductor materials. Small mobilities increase the number of electron-hole recombination events between the electron located in the electron-collector material and the hole conductor before holes can reach the cathode.
Due to the photosensitive nature of an organic dye, DSSC generally operates (i.e. is photoactive) within the ultraviolet to visible region. There has been limited progress for collection in the infrared (IR) spectrum. Collecting more of the infrared (IR) radiation can increase the overall efficiency of the system making DSSC more competitive. Thermoelectric materials are capable of converting heat into electric power and they have been used for space and heat-waste recovery applications. Solar thermoelectric generators (STGs) were developed to convert IR solar spectrum into electric power by the use of thermoelectric devices placed between the hot surface (surface collecting IR) and the heat-sink surface (on the opposite side of the device). The overall efficiencies for STGs are reported between 4 to 12% for bulk inorganic thermoelectric materials which are substantial when they are compared with commercial silicon PVs. Furthermore, nanostructured materials are known to have a larger thermoelectric efficiency compared to their bulk counterparts. Integrating a thermoelectric element to a DSSC may increase the overall efficiency.
In one non-limiting example, the overall efficiency of the PV-TE power generation cell 100 can be estimated by the sum of the photovoltaic and thermoelectric efficiencies:
where ηPV-TE is the overall efficiency, ηPV is the efficiency of the photovoltaic element, (Thot−Tcold)/Thot is the Carnot efficiency, and ZT is the average dimensionless thermoelectric figure of merit for the material at the average temperature T (T=0.5 [Thot−Tcold]). The last term on the right hand side accounts for the thermoelectric efficiency. Assuming that Thot=50° C. (temperature on the hot side of the thermoelectric element), Tcold=25° C., and ZT=0.5 (a conservative ZT value for a good thermoelectric material), an efficiency of about 1% can be added to the PV element. This thermoelectric efficiency is comparable to the efficiency of some solid-state DSSC. With 100-sun concentration, Thot=350° C. can be obtained which can yield a thermoelectric efficiency as high as 7% when Tcold=25° C. Assuming ηPV=10% for state of the art solid-state DSSC, a calculated ηPV-TE of 17% with solar concentration (almost double of the PV efficiency alone) can be achieved with the proposed PV-TE device. Please note that Thot=350° C. was selected in this example because the porphyrins do not degrade at such temperature.
Zinc oxide (ZnO) is a wide bandgap (3.3-3.4 eV) II-VI compound intrinsically n-type semiconductor and piezoelectric material. It has a stable wurtzite structure with lattice spacing of a=0.325 nm and c=0.521 nm. ZnO has attracted intensive research effort due to its unique properties and versatile applications in transparent electronics, ultraviolet (UV) light emitters, piezoelectric devices, chemical sensors, and spin electronics. Because of the physical properties and the motivation of device miniaturization, large effort has been focused on the synthesis, characterization and device applications of ZnO nanomaterials.
The properties of ZnO as a transparent conductive oxide (TCO) have been investigated for both bulk and thin films. In the field of DSSC, ZnO nanowire (NW) photoelectrodes have been exploited in order to improve the electron transfer by virtue of eliminating the grain boundaries. Typically the DSSC uses a fluorine tin oxide (FTO) as a TCO to transfer the excited electrons from the nanostructured semiconductor. The combination of TiO2 nanoparticles and the FTO has been combined for the DSSC. A single crystalline ZnO NW has a similar energy band position as TiO2, which makes it suitable for highly efficient photoelectrode materials. However, the energy conversion efficiency of the ZnO NW-based DSSCs is inferior to the TiO2 nanoparticle-based DSSCs. Moreover, the small difference in the work function between ZnO (5.1-5.3 eV) and FTO (4.9 eV) does not provide sufficient driving force for the charge injection from the ZnO NWs to FTO, which implies that new TCO materials may be exploited in ZnO NW-based DSSCs.
In one example, ZnO NW were grown on both ALO and FTO films. The morphologies of the ZnO NW arrays grown on both Aluminum Zinc Oxide (AZO) as a TCO and FTO films were similar. However, the AZO-based DSSC exhibited better energy conversion efficiency than the FTO-based one. The fill factor (FF) of the AZO-based photoelectrode was about 42.4%, which was larger than the FTO-based one (about 37.8%). Remarkably, the short circuit current density, Jsc, of the AZO-based photoelectrode significantly increased from about 2.0 to about 2.5 mA/cm2, corresponding to a 25% improvement. The increased FF and Jsc can be explained by the ohmic contact behavior of the ZnO NWs array grown on the AZO film in contrast to the Schottky contact of the FTO based ZnO NWs array. The work function of the AZO was found to be less than about 4.6 eV. Therefore, the ohmic contact with the AZO film was formed because the work function of ZnO was larger than AZO. Also, the similar chemical compositions of ZnO and AZO were favorable for the formation of a strong chemical bond at the ZnO/AZO interface, which facilitated the charge transfer from the ZnO NW to the AZO film.
A nanoscale porphyrin-based semiconductor material that can perform efficient light-harvesting, charge separation and transport, and exciton transport can be integrated into photovoltaic/thermoelectric solar cells. This nanoscale porphyrin-based semiconductor material is a new class of self-assembled materials, called cooperative binary ionic (CBI) solids. The CBI materials represent a new type of binary solid based on the ionic self-assembly of oppositely charged porphyrins and phthalocyanines. CBI materials offer opto-electronic properties that can be used to improve an efficiency of a solar cell by controlling nanoscale integration, light-harvesting, energy transport, and charge-separation. Platinum nanocomposites with CBI nanostructures have demonstrated the advantages of these CBI nanomaterials in efficient and durable visible light-driven hydrogen production. However, the enormous variety of binary porphyrin combinations, nanostructure morphologies, and functional properties that are achievable with the CBI materials provide a myriad of other opportunities for greatly improving other solar technologies including photovoltaics.
CBI solids are self-assembled binary porphyrin nanomaterials that offer a fresh approach for integrating the elements of hybrid solar cells. First, the CBI nanomaterials naturally possess strong visible light absorptivity because they are composed of ionic porphyrins, expanded porphyrins, or phthalocyanines. Second, the energy levels, light absorption and emission, lifetimes, and redox properties of the CBI materials can be modified by synthetically altering the porphyrin subunits in various ways. Finally, it is possible to control the size (nano- and microscale), shape, crystalline structure, degree of crystallinity, and surface area of the CBI materials using nano-engineered methods.
One of the factors for the selection of the thermoelectric hole-transporter material (TE-HTM) is the formation of a uniform and conformal layer of porphyrin onto the thermoelectric element, so hole transport across the interface is not limited by imperfections of the adsorbed layer. Bi2Te3 nanowires have high electrical conductivity, high carrier mobility, and large ZT at about 300 K. Furthermore, Bi2Te3 can be prepared in solution, and be incorporated into organic conductor supports. Bi2Te3 is a narrow band gap material (0.24 eV) with a working function of about 5.3 eV.
In one example, Bi2Te3 nanowires (gold catalyzed) and nanoplatelets (catalyst free) were synthesized by standard thermal chemical vapor deposition methods. Deposition of water-soluble CBI porphyrins ZnTPPS at about pH 6.6 and ZnTNEtOHPyP at about pH 7.1 was carried out onto the Bi2Te3 Nanowires. Transmission electron microscopy (TEM) studies of the ZnTPPS4−/SnTNEtOHPyP4+ 12 layer coated Bi2Te3 (first layer ZnTPPS4−) showed a uniform multilayer of about 6 nm thick, see, for example, the image of the multilayer in
In this example, various factors influenced the overall thermoelectric behavior due to the presence of photo-activated carriers (photoactivated porphyrin) for TE-HTM materials and photoactivated carrier injection from the CBI into the p-type Bi2Te3 nanowires.
The optical properties of a solar cell determine how much light enters the cell and thus, the quantity of light capable of generating an electron-hole pair. The movement of the sun and broadband solar spectrum provide a range of incident angles and wavelengths. Thus, improving optical properties optimizes the structure of the solar cell to admit light at a larger range of angles and energies. Two conventional ways to improve the optical properties of solar cells are light trapping and anti-reflection coatings. These methods increase the amount of light that enters the cell, but are limited in their ability to exploit the broadband spectrum or account for the movement of the sun. Using nanowires to create a gradient index anti-reflection coating preferably optimizes the amount of solar radiation capable of entering a cell.
ZnO nanowires can be grown by aqueous chemical growth on glass coated either with gold or a ZnO:Al (AZO) seeding layer, to create a continuous layer of nanowires (NW). In a non-limiting example, the effect of layering of the organic photoexcited materials, such as CBI and the porphyrin materials, was studied. The nanowire arrays were characterized using TEM images and x-ray diffraction (XRD).
Production of controlled films of the porphyrins and CBI materials on inorganic semiconductors such as Bi2Te3 and ZnO can be manufactured by layer-by-layer deposition of the porphyrins and CBI materials on carbon nanotubes, glass, silicon, Bi2Te3, and ZnO. Deposition of water-soluble porphyrins, such as ZnTPPS and ZnTNEtOHPyP onto various surfaces can also be used. TEM studies of these porphyrins bound to carbon nanotubes (CNTs) revealed that the morphology of the layers of porphyrin on carbon nanotubes differed between the two ionic porphyrins, with ZnTPPS4− giving substantially smooth relatively uniform approximately 2-nm thick layers on 1.1 nm single-walled CNTs, while ZnTNEtOHPyP4+ gave mostly thicker layers of porphyrin with non-uniform thickness. The difference in adsorption behavior was due to differences in hydrophobicity of the two porphyrins. There was an interaction of porphyrins with inorganic semiconductor and thermoelectric nanostructures (especially nanowires), and not CNTs or grapheme.
Layer-by-layer adsorption of ionic porphyrins and CBI materials onto glass, silicon, and gold surfaces was met with mixed results. Layers of single porphyrins on glass for instance was found to be highly conductive in some cases but not for other porphyrins layers prepared in the same manner. In addition, optical and atomic force microscopy (AFM) imaging suggested that the layers formed by the layer-by-layer adsorption method did not provide substantially uniform coverage at the microscale. Only a small parameter space and range of ionic porphyrins was examined at this stage and more consistent and uniform films may be attained.
Similarly, layer-by-layer deposition of binary combinations of ionic porphyrins suffered from the same non-uniformity when deposited onto large flat areas on glass and gold. Deposition of ionic porphyrins showed behavior similar to polyelectrolytes of opposite charge when deposited on surfaces by layer-by-layer deposition methods. Specifically, after the initial layer of one of the porphyrins was deposited, the addition of a layer of opposite charged porphyrin was observed (by optical spectrophotometry) to partially remove some of the previously applied layer. Subsequently, as more layers were added, each new layer partially removed some of the previous oppositely charged porphyrin monolayer. This behavior was to be expected as the charge neutrality was maintained as the growing binary ionic material was built up on the surface.
The foregoing detailed description of the technology has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The described embodiments were chosen in order to best explain the principles of the technology, its practical application, and to enable others skilled in the art to utilize the technology in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the technology be defined by the claim.
This application claims the priority benefit of U.S. provisional application No. 62/038,704, entitled “Ultra Wide Spectrum Photovoltaic-Thermoelectric Solar Cell,” filed on Aug. 18, 2014, the disclosure of which is incorporated herein by reference.
This invention was made with government support under contract number GR000096 awarded by the National Aeronautics and Space Administration (NASA). The government has certain rights in the invention.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US15/45762 | 8/18/2015 | WO | 00 |
| Number | Date | Country | |
|---|---|---|---|
| 62038704 | Aug 2014 | US |
