The present invention relates to an ultrasonic flow rate measurement device for measuring the flow rate of gas or the like.
Explanation will be made on a conventional ultrasonic flow rate measurement device.
As shown in
Ultrasonic sensors 122a and 122b are contained in recesses 125a and 125b formed in the flow rate measuring tube 121, respectively. Bulk-like ultrasonic wave transmitting members 123a and 123b are housed inside of recesses 125a and 125b, respectively, thereby preventing the intrusion of the fluid to be measured into recesses 125a and 125b, followed by measuring a flow rate (see, for example, Patent Literature 1).
Additionally,
However, in the above-described conventional configurations, ultrasonic wave transmitting members 123a and 123b or suppressing members 124a and 124b are provided for suppressing the fluid to be measured from flowing into recesses 125a and 125b. Consequently, the disturbance of the flow of the fluid to be measured becomes small at a measurement part (i.e., an ultrasonic wave propagation path) at flow rate measuring tube 121 and recesses 125a and 125b, thereby reducing the degradation of measurement accuracy. However, the above-described configurations require separate members, and therefore, there arises a problem of an increase in cost due to an increase in material cost or number of man-hours.
In addition, a reception level of an ultrasonic wave in ultrasonic sensors 122a and 122b drops, and therefore, there arises a problem of difficulty of reduction of a drive input into ultrasonic sensors 122a and 122b. In view of this, when a gas meter for measuring domestic fuel gas such as town gas or LPG (liquefied petroleum gas) is kept to be used with a small battery capacity for as long a period as ten years, there arises a problem of difficulty in reducing power consumption.
PTL 1: Unexamined Japanese Patent Publication No. S63-26537
PTL 2: Unexamined Japanese Patent Publication No. 2004-101542
In view of the above-described conventional problems to be solved, the present invention has been accomplished. The present invention provides an ultrasonic flow rate measurement device for suppressing an increase in cost while stabilizing measurement accuracy and lowering power consumption.
An ultrasonic flow rate measurement device according to the present invention includes a measurement channel, through which a fluid to be measured flows; and a sensor fixing casing having openings formed in the measurement channel and sensor fixing cavities communicating with the openings. Moreover, the ultrasonic flow rate measurement device includes a pair of ultrasonic sensors contained in the sensor fixing cavities, for measuring the flow rate of the fluid to be measured; and a flow rate measuring unit for detecting the flow rate based on an ultrasonic wave propagation time between the pair of ultrasonic sensors. Furthermore, the ultrasonic flow rate measurement device includes a suppressing member formed at each of the openings, for suppressing the fluid to be measured from intruding into each of the sensor fixing cavities, wherein the suppressing member is molded integrally with the sensor fixing casing.
With this configuration, the suppressing member for restricting a fluid from intruding into the sensor fixing cavity is molded at the same time when the sensor fixing casing is molded. Therefore, it is possible to prevent an increase in cost or an increase in the number of assembling man-hours without disposing a separate member, thus suppressing disturbance of a fluid to be measured, which may be produced in the sensor fixing cavity, so as to stabilize measurement accuracy and reduce power consumption.
Exemplary embodiments according to the present invention will be described below with reference to the attached drawings. Incidentally, these exemplary embodiments never limit the present invention.
As shown in
Here, cutoff valve 4 is designed to be closed when the fluid abnormally flows or an earthquake is detected by a seismoscope (not shown). When cutoff valve 4 is closed, the fluid to be measured cannot flow into meter casing 2 from fluid supply path 3.
Ultrasonic flow rate measurement device 50 is provided with flow rate measuring unit 26.
When measurement channel 1 is formed into a rectangular shape in cross section, sensor fixing casing 7 is connected onto a short side, for example. A pair of ultrasonic sensors 8 and 9 constituting a flow rate detecting unit is arranged in such a manner as to transmit and receive an ultrasonic wave reflected on an opposite wall 52. Ultrasonic sensors 8 and 9 are contained in sensor fixing cavities 10 and 11 inclined with respect to measurement channel 1, respectively. An ultrasonic wave is propagated inside of measurement channel 1 through openings 12 and 13 formed at measurement channel 1 of sensor fixing casing 7 between ultrasonic sensors 8 and 9. At openings 12 and 13 are disposed suppressing members 20 (see
Here, the arrangement of the pair of ultrasonic sensors 8 and 9 is not limited to the above-described example. Ultrasonic sensors 8 and 9 may be satisfactorily disposed at the same side of measurement channel 1, thus configuring an ultrasonic wave propagation path utilizing the reflection on the opposite wall. In this manner, measurement channel 1 can be reduced in size.
Control unit 5 (see
Next, explanation will be made on a flow rate measuring operation with an ultrasonic wave by using ultrasonic flow rate measurement device 50.
In the present exemplary embodiment, ultrasonic sensors 8 and 9 are disposed on the same plane as the rectangular cross-section of measurement channel 1, thus unifying ultrasonic sensors 8 and 9 with each other.
As a consequence, the propagation channel for transmitting or receiving an ultrasonic wave is formed into a V shape turned over on opposite wall 52. In this manner, the ultrasonic wave is transmitted or received between ultrasonic sensors 8 and 9 upstream and downstream arranged, respectively.
With the above-described configuration, measurement is carried out with respect to propagation time T1 until downstream ultrasonic sensor 9 receives the ultrasonic wave emitting from upstream ultrasonic sensor 8. In contrast, measurement is carried out with respect to propagation time T2 until upstream ultrasonic sensor 8 receives the ultrasonic wave emitting from downstream ultrasonic sensor 9.
A flow rate is calculated in a computer in control unit 5 functioning as a flow rate measuring unit according to equations below based on propagation times T1 and T2 measured in the above-described manner. The flow rate measuring unit detects the flow rate of a fluid to be measured based on the propagation times of the ultrasonic waves transmitted and received between ultrasonic sensors 8 and 9.
Reference character V represents a flow rate of a fluid to be measured in a flow direction of measurement channel 1. Moreover, as shown in
T1=2×L/(C+V cos θ) (1)
T2=2×L/(C+V cos θ) (2)
In Equations (1) and (2), the velocity C of sound is erased based on an expression for subtracting the reciprocal of T2 from the reciprocal of T1, thus obtaining Equation (3).
V=(2×L/2 cos θ)(1/T1)−(1/T2)) (3)
Here, since angle θ and distance L have been already known, flow rate V can be calculated based on propagation times T1 and T2. In consideration of measurement of a flow rate of air, assuming that angle θ is 45°, distance L is 35 mm, velocity C of sound is 340 m/s, and flow rate V is 8 m/s, T1 is 2.0×10−4 sec. and T2 is 2.1×10−4 sec. In other words, instant measurement can be achieved.
Incidentally, the ultrasonic wave propagation path between ultrasonic sensors 8 and 9 is not always limited to the above-described V-shaped propagation path. For example, with propagation paths having other configurations, a flow rate can be also measured as long as a propagation path traverses measurement channel 1 at least once and the propagation time of an ultrasonic wave depends upon a change in flow rate.
Subsequently, a description will be given of a molding method for sensor fixing casing 7 in the exemplary embodiment according to the present invention.
As shown in
As shown in
Here, the function and effect of ultrasonic flow rate measurement device 50 having suppressing members 20 will be described in the exemplary embodiment according to the present invention.
As shown in
Conventionally, in order to prevent the fluid to be measured from flowing in sensor fixing cavity 10, a suppressing member such as wire netting has been separately provided at the opening extending from sensor fixing cavity 10 toward measurement channel 1. However, a strong demand for avoiding this method as much as possible has arisen from the viewpoints of cost reduction and reduction of assembling man-hours since it has been necessary to attach the separate suppressing member to the opening.
Sensor fixing casing 7 in the exemplary embodiment according to the present invention is fabricated by using a molding method with a die. At this time, sensor fixing cavities 10 and 11 for use in fixing the sensors are integrally molded by inserting auxiliary dies, that is, slider dies 16 and 17 into the dies for molding a sensor fixing body.
As shown in
In addition, flat portion 18 has a plurality of slits 19 that are linear and perpendicular with respect to the flow of the fluid to be measured inside of measurement channel 1. Here, slit 19 is constituted such that the depth direction thereof is perpendicular to an ultrasonic wave emission surface of each of ultrasonic sensors 8 and 9. Suppressing member 20 is constituted of slits 19 formed at the tip of each of slider dies 16 and 17.
In this manner, as shown in
As illustrated in
As described above, in the present exemplary embodiment, only the formation of the slits at slider dies 16 and 17 can suppress the intrusion of the fluid to be measured into sensor fixing cavities 10 and 11 when the die of sensor fixing casing 7 is fabricated, so as to enhance measurement accuracy. Moreover, no separate member is needed, unlike the conventional apparatus, thus reducing a material cost and the number of man-hours.
The configurations of ultrasonic flow rate measurement device 50 and a die in the present exemplary embodiment are the same as those in the first exemplary embodiment except the configuration of slider die 32, and therefore, their explanations will be omitted.
As shown in
Sensor fixing casing 7 is molded with slider die 32 in the same manner as that in the first exemplary embodiment. In this manner, grid-like suppressing member 34 shown in
A dyadic configuration constituted of measurement channel 1 and sensor fixing casing 7 is essential when a separate intrusion suppressing member such as wire netting is needed, like in the conventional apparatus. However, it is unnecessary to provide any separate suppressing member in molding in each of the exemplary embodiments, and therefore, sensor fixing casing 7 and measurement channel 1 can be molded integrally with each other. In other words, sensor fixing casing 7 and measurement channel 1 are constituted as a single unit. Thus, it is possible to further reduce the number of assembling man-hours so as to reduce the cost. Moreover, the integral molding can eliminate variations in accuracy due to assembling work so as to further achieve highly accurate measurement.
Incidentally, the above-described detailed specifications may depend upon the configuration of measurement channel 1. Thus, the present invention is not limited to the above-described exemplary embodiments.
As shown in
Ultrasonic sensors 22a and 22b are contained in recesses (i.e., sensor fixing cavities) 25a and 25b formed in flow rate measuring tube 21, respectively. The above-described suppressing member 20 or 34 may be integrated with flow rate measuring tube 21 at an opening continuous to flow rate measuring tube 21, of each of recesses 25a and 25b. In this manner, it is possible to prevent the fluid to be measured from intruding into recesses 25a and 25b, so as to measure the flow rate with high accuracy.
As described above, in the ultrasonic flow rate measurement device in the present exemplary embodiments, the suppressing member for suppressing the fluid to be measured from intruding into the sensor fixing cavity is formed at the same time when the casing is molded. As a consequence, it is possible to achieve the stable measurement performance, the cost reduction, and the miniaturization. Moreover, compared with the conventional suppressing member using wire netting or the like, the aperture of the opening can be more enlarged. Consequently, the suppressing member hardly interferes with the ultrasonic wave that passes, and further, sensitivity in transmitting and receiving the ultrasonic wave is hardly degraded. Hence, the drive input for the ultrasonic sensor can be reduced, thus reducing power consumption.
As described above, the present invention can produce remarkable effects that an increase in cost is suppressed while the measurement accuracy can be stabilized and power consumption can be reduced. Therefore, the ultrasonic flow rate measurement device according to the present invention is useful as an ultrasonic flow rate measurement device for measuring the flow rate of various kinds of fluids in addition to a gas meter.
1 measurement channel
1
a inlet side
1
b downstream side
2 meter casing
3 fluid supply path
4 cutoff valve
4
a drive
4
b valve body
5 control unit
6 fluid outflow path
7 sensor fixing casing
8, 9, 22a, 22b ultrasonic sensor
10, 11 sensor fixing cavity
12, 13 opening
14 upper die
15 lower die
16, 17, 32 slider die
19, 33 slit
20, 34 suppressing member
21 flow rate measuring tube
25
a,
25
b recess
26 flow rate measuring unit
50, 54 ultrasonic flow rate measurement device
52 opposite wall
Number | Date | Country | Kind |
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2011-083297 | Apr 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/002334 | 4/4/2012 | WO | 00 | 8/9/2013 |