This application claims priority to JP Application No. 2012-229335, filed Oct. 16, 2012, the disclosure of which is incorporated in its entirety by reference herein.
The present invention relates to an ultrasonic flowmeter.
As disclosed in JP-A2008-14840, a conventional ultrasonic flowmeter has: a first ultrasonic transceiver and a second ultrasonic transceiver that are paired; a transmission circuit that outputs transmission signals to the ultrasonic transceivers; a reception circuit that senses reception signals from the ultrasonic transceivers; and switching means that is adapted to switch transmission/reception between the first ultrasonic transceiver and the second ultrasonic transceiver.
In addition, as illustrated in
However, in the case of, by the switching means having the above configuration, outputting the transmission signal to the first ultrasonic transceiver to set the first ultrasonic transceiver as a transmission side and set the second ultrasonic transceiver as a reception side, there is a problem that the transmission signal from the transmission circuit is transmitted to the second ultrasonic transceiver (crosstalk problem) through the changeover switch SW3 that is cut off, and the second ultrasonic transceiver unnecessarily vibrates before receiving ultrasonic vibration from the first ultrasonic transceiver. In that case, a waveform due to the unnecessary vibration is superimposed on a waveform of the reception signal based on the ultrasonic vibration received by the second ultrasonic transceiver. Also, in the case of reversing the transmission and reception sides, a waveform due to unnecessary vibration is superimposed on a reception waveform based on ultrasonic vibration received by the first ultrasonic transceiver, as well. This causes an error to occur in measurement of a propagation time of ultrasonic vibration, or measurement of a difference in propagation time, which gives rise to a problem of being unable to accurately measure a flow rate.
Therefore, the present invention is made in order to solve the above-described problems at once, and a main object thereof is to reduce crosstalk, which occurs in switching means adapted to switch transmission/reception between a first ultrasonic transceiver and a second ultrasonic transceiver, and unnecessary vibration due to the crosstalk.
That is, an ultrasonic flowmeter according to the present invention is provided with: a first ultrasonic transceiver and a second ultrasonic transceiver that are separately arranged in a flow path through which measuring target fluid flows, and paired; a transmission circuit that generates a transmission signal for driving one of the first ultrasonic transceiver and the second ultrasonic transceiver; a reception circuit that senses a reception signal from the other one of the first ultrasonic transceiver and the second ultrasonic transceiver; first transmission/reception switching means adapted to switch whether to output the transmission signal from the transmission circuit to the first ultrasonic transceiver or to output a reception signal from the first ultrasonic transceiver to the reception circuit; second transmission/reception switching means that is provided separately from the first transmission/reception switching means, and adapted to switch whether to output the transmission signal from the transmission circuit to the second ultrasonic transceiver or to output a reception signal from the second ultrasonic transceiver to the reception circuit; first transmission amplifying means adapted to amplify the transmission signal to the first ultrasonic transceiver; first reception amplifying means adapted to amplify the reception signal from the first ultrasonic transceiver; second transmission amplifying means that is provided separately from the first transmission amplifying means and adapted to amplify the transmission signal to the second ultrasonic transceiver; and second reception amplifying means that is provided separately from the first reception amplifying means and adapted to amplify the reception signal from the second ultrasonic transceiver.
If so, the first transmission/reception switching means adapted to switch between transmission and reception by the first ultrasonic transceiver, and the second transmission/reception switching means adapted to switch between transmission and reception by the second ultrasonic transceiver are separately provided; for the first transmission/reception switching means, the first transmission amplifying means and the first reception amplifying means are provided; and for the second transmission/reception switching means, the second transmission amplifying means and the second reception amplifying means; so that even in the case of outputting the transmission signal to the first ultrasonic transceiver, crosstalk caused by leakage of the transmission signal to the second ultrasonic transceiver, and unnecessary vibration due to the crosstalk can be prevented from occurring. That is, the first ultrasonic transceiver and the second ultrasonic transceiver do not share transmission/reception switching means, transmission amplifying means, or reception amplifying means, but the transmission/reception switching means, the transmission amplifying means, and the reception amplifying means are provided for each of the ultrasonic transceivers, so that the crosstalk and the unnecessary vibration due to the crosstalk can be reduced, and therefore a propagation time of ultrasonic vibration, and a difference in propagation time can be accurately measured to accurately measure a flow rate.
The ultrasonic flowmeter is further provided with: transmission signal switching means adapted to switch a path of the transmission signal outputted from the transmission circuit between toward the first transmission/reception switching means and toward the second transmission/reception switching means; and reception signal switching means adapted to switch a path of the reception signal sensed by the reception circuit between from the first transmission/reception switching means and from the second transmission/reception switching means.
If so, without providing the transmission circuit and the reception circuit for each of the ultrasonic transceivers, the transmission circuit and the reception circuit can be shared by the first ultrasonic transceiver and the second ultrasonic transceiver, and therefore the ultrasonic flowmeter can be downsized.
Desirably, a plurality of sets of a first ultrasonic transceiver and a second ultrasonic transceiver that are pared is provided.
Desirably, among the plurality of sets of a first ultrasonic transceiver and a second ultrasonic transceiver, a plurality of ultrasonic transceivers that are not paired with each other shares the first transmission amplifying means and the first reception amplifying means, or the second transmission amplifying means and the second reception amplifying means.
If so, the plurality of ultrasonic transceivers that are not paired with each other shares transmission amplifying means and reception amplifying means, so that the ultrasonic flowmeter can be downsized, and in particular, in the case where the plurality of sets of ultrasonic transceivers is provided, an effect is made more noticeable.
Desirably, between the first transmission/reception switching means and the second transmission/reception switching means, a shielding member is provided.
If so, in addition to reducing the crosstalk and the unnecessary vibration due to the crosstalk as a circuit configuration, crosstalk caused by the transmission signal propagating in space, and unnecessary vibration due to the crosstalk can also be reduced.
According to the present invention configured as described, crosstalk occurring in switching means adapted to switch transmission/reception between a first ultrasonic transceiver and a second ultrasonic transceiver, and unnecessary vibration due to the crosstalk can be reduced, and therefore a propagation time of ultrasonic vibration and a difference in propagation time can be accurately measured to accurately measure a flow rate.
In the following, an ultrasonic flowmeter according to the present invention is described with reference to the drawings.
An ultrasonic flowmeter 100 of the present embodiment is one that is used for a gas analysis system for analyzing components contained in measuring target gas such as exhaust gas emitted from an engine or the like, and with being provided in a gas circulation pipe RH through which the measuring target gas flows, measures a flow rate of the measuring target gas flowing through a flow path R of the gas circulation pipe RH.
Specifically, as illustrated in
Note that the ultrasonic flowmeter 100 used for the gas analysis system has reduced propagation efficiency because its measuring target is gas, as compared with a flowmeter for measuring liquid or solid. This is because there is a large difference in acoustic impedance between the ultrasonic transceivers and gas propagating an ultrasonic wave, and therefore impedance matching cannot be achieved, which increases reflection at a boundary surface. In the case where driving efficiency for converting electricity to an ultrasonic wave is low, disturbance (such as an influence of an ultrasonic wave other than that for measurement) is easily received, and therefore even in the case where reception efficiency for converting an ultrasonic wave to electricity is low, disturbance (such as electrical noise) is easily received to reduce S/N. For this reason, the present embodiment is configured to use piezoelectric elements having a high electromechanical coupling factor leading to high driving efficiency and reception efficiency for piezoelectric elements of the ultrasonic transceivers 2A and 2B, and thereby cancel out the reduction in propagation efficiency. However, the piezoelectric element having a high electromechanical coupling factor has a tendency for vibration to be unlikely to converge, and is easily influenced by unnecessary vibration due to crosstalk.
Also, the ultrasonic flowmeter 100 is, as illustrated in
The transmission circuit 3 is an ultrasonic pulse generation circuit that obtains the transmission control signal from the transmission control part 51 to generate a reference wave serving as a reference for an ultrasonic pulse. In addition, the reference wave is, for example, pulsed voltage of ±1 V.
The reception circuit 4 is one that receives the reception signal generated by the ultrasonic pulse received by the reception side ultrasonic transceiver 2A or 2B, and outputs an analog signal to the reception control part 52.
Calculations of flow velocity V and the flow rate Q in the ultrasonic flowmeter 100 are made by an after-mentioned control device 5 with use of transmission timing of the transmission signal from the transmission circuit 3 and reception timing of the reception signal from the reception circuit 4. Specifically, the control device 5 measures a time T from the output of the ultrasonic pulse from the one ultrasonic transceiver 2A or 2B to the reception of the ultrasonic pulse by the other ultrasonic transceiver 2A or 2B paired with the one ultrasonic transceiver 2A or 2B while switching transmission/reception between the ultrasonic transceivers 2A and 2B, and obtains the flow velocity V and the flow rate Q according to the following expressions.
In addition, in the following expression, 0 is an angle formed between an ultrasonic propagation axis connecting the respective ultrasonic transceivers 2A and 2B to each other and the flow path R, L is a propagation path length between the ultrasonic transceivers 2A and 2B, T1 is a propagation time from the upstream side ultrasonic transceiver 2A to the downstream side ultrasonic transceiver 2B, T2 is a propagation time from the downstream side ultrasonic transceiver 2B to the upstream side ultrasonic transceiver 2A, and A is a flow path cross-sectional area of the gas circulation pipe RH.
In addition, the ultrasonic flowmeter 100 is provided with: first transmission/reception switching means 6A adapted to switch between transmission and reception by the first ultrasonic transceiver 2A; and second transmission/reception switching means 6B adapted to switch between transmission and reception by the second ultrasonic transceiver, and the first transmission/reception switching means 6A is correspondingly provided with: first transmission amplifying means 7A adapted to amplify a transmission signal to the first ultrasonic transceiver 2A; and first reception amplifying means 8A adapted to amplify a reception signal from the first ultrasonic transceiver 2A, whereas the second transmission/reception switching means 6B is correspondingly provided with: second transmission amplifying means 7B adapted to amplify a transmission signal to the second ultrasonic transceiver 2B; and second reception amplifying means 8B adapted to amplify a reception signal from the second ultrasonic transceiver 2B.
Each of the first and second transmission amplifying means 7A and 7B is an amplifier that amplifies the transmission signal (reference wave) generated by the transmission circuit 3. In the present embodiment, the amplifier is configured to amplify the pulsed voltage of ±1 V generated by the transmission circuit 3 to the transmission signal having ±100 V. Also, each of the first and second reception amplifying means 8A and 8B is an amplifier that amplifies the reception signal from the first or second ultrasonic transceiver 2A or 2B. Further, the transmission amplifying means 7A and 7B, and the reception amplifying means 8A and 8B are provided in transmission paths and reception path on the transmission circuit 3 sides of the transmission/reception switching means 6A and 6B and on the reception circuit 4 sides of the transmission/reception switching means 6A and 6B, respectively.
The first transmission amplifying means 7A and first reception amplifying means 8A, and the second transmission amplifying means 7B and second reception amplifying means 8B are, in the plurality of ultrasonic transceiver sets 2U, shared by pluralities of ultrasonic transceivers 2A and 2B that are not paired with each other. In the present embodiment, in the plurality of ultrasonic transceiver sets 2U, the plurality of first ultrasonic transceivers 2A shares the one first transmission amplifying means 7A and the one first reception amplifying means 8A, whereas the plurality of second ultrasonic transceivers 2B shares the one second transmission amplifying means 7B and the one second reception amplifying means 8B. Note that the present invention may be adapted such that as long as ultrasonic transceivers 2A and 2B that are not paired with each other, the first ultrasonic transceiver 2A and the second ultrasonic transceiver 2B share transmission amplifying means and reception amplifying means.
As described, the pluralities of ultrasonic transceivers that are not paired with each other, i.e., in the present embodiment, the plurality of first ultrasonic transceivers 2A share the one first transmission amplifying means 7A and the one first reception amplifying means 8A, whereas the plurality of second ultrasonic transceivers 2B share the one second transmission amplifying means 7B and the one second reception amplifying means 8B, and a first ultrasonic transceiver 2A and a second ultrasonic transceiver 2B that are paired respectively use different sets of transmission amplifying means and reception amplifying means, so that in the case of outputting the transmission signal from one ultrasonic transceiver, crosstalk occurring in the other ultrasonic transceiver paired with the one ultrasonic transceiver, and unnecessary vibration due to the crosstalk can be resolved.
Also, the plurality of first ultrasonic transceivers 2A share the one first transmission amplifying means 7A and the one first reception amplifying means 8A, whereas the plurality of second ultrasonic transceivers 2B share the one second transmission amplifying means 7B and the one second reception amplifying means 8B, so that between the plurality of first ultrasonic transceivers 2A (“first transceiver 1” to “first transceiver N” in
The first transmission/reception switching means 6A is one having opening/closing switches that switch whether to output the transmission signal from the transmission circuit 3 to a first ultrasonic transceiver 2A, or to output the reception signal from the first ultrasonic transceiver 2A to the reception circuit 4. Specifically, as illustrated in
The present embodiment has the plurality of ultrasonic transceiver sets 2U, so that a plurality of transmission side opening/closing switches Sx1 is provided in the first transmission/reception switching means 6A, and a transmission path between the first transmission amplifying means 7A and any one of the plurality of first ultrasonic transceivers 2A is enables, or a reception path between a first ultrasonic transceiver 2A corresponding to a second ultrasonic transceiver 2B connected by an after-mentioned transmission side opening/closing switch Sy1 of the second transmission/reception switching means 6B and the first reception amplifying means 8A is enabled.
The second transmission/reception switching means 6B is provided separately from the first transmission/reception switching means 6A, and one having opening/closing switches that switch whether to output the transmission signal from the transmission circuit 3 to a second ultrasonic transceiver 2B, or to output the reception signal from the second ultrasonic transceiver 2B to the reception circuit 4. Specifically, as illustrated in
The present embodiment has the plurality of ultrasonic transceiver sets 2U, so that a plurality of transmission side opening/closing switches Sy1 is provided in the second transmission/reception switching means 6B, and a transmission path between the second transmission amplifying means 7B and any one of the plurality of second ultrasonic transceivers 2B is enabled, or a reception path between a second ultrasonic transceiver 2B corresponding to a first ultrasonic transceiver 2A connected by the transmission side opening/closing switch Sx1 of the first transmission/reception switching means 6A and the second reception amplifying means 8B is enabled.
The switching control part 53 is, together with the transmission control part 51 and the reception control part 52, included in the dedicated or general-purpose control device 5 that is configured to have a CPU, DSP, FPGA, memory, input/output interface, AD converter, and the like. Also, the switching control part 53 is one that, on the basis of a predetermined measurement sequence, sequentially switches among the ultrasonic transceiver sets 2U as well as switching transmission/reception between a first ultrasonic transceiver 2A and a second ultrasonic transceiver 2B in each of the ultrasonic transceiver sets 2U.
For example, in the case of controlling the first transmission/reception switching means 6A to select a “first ultrasonic transceiver 2A of an Nth set”, and switching the “first ultrasonic transceiver 2A of the Nth set to the ‘transmission side’”, the switching control part 53 controls the second transmission/reception switching means 6B to select a “second ultrasonic transceiver 2B of the Nth set” corresponding to the first ultrasonic transceiver 2A selected by the first transmission/reception switching means 6A, and switches the “second ultrasonic transceiver 2B of the Nth set to the ‘reception side’”. Alternatively, in the case of controlling the second transmission/reception switching means 6B to select the “second ultrasonic transceiver 2B of the Nth set”, and switching the “second ultrasonic transceiver 2B of the Nth set to the ‘transmission side’”, the switching control part 53 controls the first transmission/reception switching means 6A to select the “first ultrasonic transceiver 2A of the Nth set” corresponding to the second ultrasonic transceiver 2B selected by the second transmission/reception switching means 6B, and switches the “first ultrasonic transceiver 2A of the Nth set to the ‘reception side’”.
Also, in transmission paths between the transmission circuit 3 and the first and second transmission amplifying means 7A and 7B, transmission signal switching means 9 adapted to switch the transmission signal outputted from the transmission circuit 3 between toward the first transmission/reception switching means 6A and toward the second transmission/reception switching means 6B is provided. The present embodiment is configured such that transmission paths to the first ultrasonic transceivers 2A and transmission paths to the second ultrasonic transceivers 2B in the plurality of ultrasonic transceiver sets 2U are separated from each other by the transmission signal switching means 9.
The transmission signal switching means 9 is, as illustrated in
In addition, these opening/closing switches Sm1 and Sm2 are controlled by the switching control part 53. Specifically, in the case of controlling the first transmission/reception switching means 6A to switch the “first ultrasonic transceiver 2A of the Nth set to the “transmission side”, the switching control part 53 controls the transmission signal switching means 9 to enable the transmission path between the transmission circuit 3 and the first transmission amplifying means 7A. On the other hand, in the case of controlling the second transmission/reception switching means 6B to switch the “second ultrasonic transceiver 2B of the Nth set to the “transmission side”, the switching control part 53 controls the transmission signal switching means 9 to enable the transmission path between the transmission circuit 3 and the second transmission amplifying means 7B.
Further, in reception paths between the reception circuit 4 and the first and second reception amplifying means 8A and 8B, reception signal switching means 10 adapted to switch the reception signal sensed by the reception circuit 4 between from the first transmission/reception switching means 6A and from the second transmission/reception switching means 6B is provided. The present embodiment is configured such that reception paths from the first ultrasonic transceivers 2A and reception paths from the second ultrasonic transceivers 2B in the plurality of ultrasonic transceiver sets 2U are separated from each other by the reception signal switching means 10.
The reception signal switching means 10 is, as illustrated in
In addition, these opening/closing switches Sn1 and Sn2 are controlled by the switching control part 53. Specifically, in the case of controlling the first transmission/reception switching means 6A to switch the “first ultrasonic transceiver 2A of the Nth set to the ‘reception side’”, the switching control part 53 controls the reception signal switching means 10 to enable the reception path between the first reception amplifying means 8A and the reception circuit 4”. On the other hand, in the case of controlling the second transmission/reception switching means 6B to switch the “second ultrasonic transceiver 2B of the Nth set to the ‘reception side’”, the switching control part 53 controls the reception signal switching means 10 to enable the reception path between the second reception amplifying means 8B and the reception circuit 4.
In addition, in the ultrasonic flowmeter 100 of the present embodiment, a set of the first transmission/reception switching means 6A, the first transmission amplifying means 7A, and the first reception amplifying means 8A, and a set of the second transmission/reception switching means 6B, the second transmission amplifying means 7B, and the second reception amplifying means 8B are physically separately provided, and in a space between the sets, a shielding member 11 formed of, for example, a metal plate or the like is provided. The shielding member 11 can reduce crosstalk caused by the transmission signal propagating in the space, and unnecessary vibration due to the crosstalk.
According to the ultrasonic flowmeter 100 according to the present embodiment configured as described, the first ultrasonic transceivers 2A and the second ultrasonic transceivers 2B do not share transmission/reception means, transmission amplifying means, or reception amplifying means, but the transmission/reception switching means 6A and 6B, the transmission amplifying means 7A and 7B, and the reception amplifying means 8A and 8B are respectively provided for the first ultrasonic transceivers 2A and the second ultrasonic transceivers 2B, so that as illustrated in
Also, in the ultrasonic flowmeter 100 having the plurality of sets of a first ultrasonic transceiver 2A and a second ultrasonic transceiver 2B, the first transmission/reception switching means 6A is one that switches, among the plurality of first ultrasonic transceivers 2A, a first ultrasonic transceiver 2A performing transmission/reception, whereas the second transmission/reception switching means 6B is one that switches, among the plurality of second ultrasonic transceivers 2B, a second ultrasonic transceiver 2B performing transmission/reception, and therefore the plurality of first ultrasonic transceivers 2A can share the first transmission amplifying means 7A and the first reception amplifying means 8A, whereas the plurality of second ultrasonic transceivers 2B can share the second transmission amplifying means 7B and the second reception amplifying means 8B. This enables the ultrasonic flowmeter 100 to be downsized.
Note that the present invention is not limited to the above-described embodiment.
For example, in the above-described embodiment, the first transmission/reception switching means 6A, the first transmission amplifying means 7A, and the first reception amplifying means 8A are shared by the plurality of first ultrasonic transceivers 2A, and the second transmission/reception switching means 6B, the second transmission amplifying means 7B, and the second reception amplifying means 8B are shared by the plurality of second ultrasonic transceivers 2B; however, as illustrated in
Alternatively, the present invention may be adapted to be one in which the first transmission/reception switching means 6A is shared by the plurality of first ultrasonic transceivers 2A, and for each of the first ultrasonic transceivers 2A, first transmission amplifying means 7A and first reception amplifying means 8A are provided, whereas the second transmission/reception switching means 6B is shared by the plurality of second ultrasonic transceivers 2B, and for each of the second ultrasonic transceivers 2B, second transmission amplifying means 7B and second reception amplifying means 8B are provided.
In addition, in place of each of the opening/closing switches Sx1 and Sx2 of the first transmission/reception switching means 6A, and the opening/closing switches Sy1 and Sy2 of the second transmission/reception switching means 6B, in order to further reduce the crosstalk and the unnecessary vibration due to the crosstalk, an insulating circuit such as a T type switch using a reed relay, photo MOS relay, or the like may be used.
Further, by using an insulating circuit that short-circuits input to an amplifier at the time of switch OFF in place of each of the opening/closing switches Sm1 and Sm2 of the transmission signal switching means 9, and the like, the crosstalk and the unnecessary vibration due to the crosstalk can be further reduced.
Besides, it should be appreciated that the present invention is not limited to any of the above-described embodiments, but can be variously modified without departing from the scope thereof.
100: Ultrasonic flowmeter
R: Flow path
2U: Ultrasonic transceiver set
2A: First ultrasonic transceiver
2B: Second ultrasonic transceiver
3: Transmission circuit
4: Reception circuit
5: Control device
51: Transmission control part
52: Reception control part
53: Switching control part
6A: First transmission/reception switching means
6B: Second transmission/reception switching means
7A: First transmission amplifying means
7B: Second transmission amplifying means
8A: First reception amplifying means
8B: Second reception amplifying means
9: Transmission signal switching means
10: Reception signal switching means
11: Shielding member
Number | Date | Country | Kind |
---|---|---|---|
2012-229335 | Oct 2012 | JP | national |