The present invention relates to an ultrasonic motor.
Conventionally, there have been proposed various ultrasonic motors, in each of which a stator is vibrated by a piezoelectric element. For example, Japanese Patent Application Laid-Open No. 10-248273 (hereinafter “Patent Document 1”) discloses an example of an ultrasonic motor. In this ultrasonic motor, a moving body is rotated by a standing wave generated in a vibrating body. The moving body is disposed on one main surface side of the vibrating body, and a vibrating body fixture is disposed on another main surface side. Moreover, the vibrating body is provided with a small hole through which a rotation shaft of the moving body is inserted. The vibrating body fixture fixes the main surface of the vibrating body around the small hole and at a node of vibration of the vibrating body.
In operation, a vibrating body receives a reaction force from a rotor side when applying a force to rotate a moving body, that is, the rotor. Therefore, it is necessary to firmly fix the vibrating body in order to prevent the vibrating body from rotating due to the reaction force. In the ultrasonic motor described in Patent Document 1, the vibrating body is fixed also around a small hole. Since a portion around the small hole in the vibrating body vibrates, if such a portion is firmly fixed, a vibration of the vibrating body is inhibited. Therefore, the performance of the ultrasonic motor may be deteriorated.
Therefore, it is an object of the present invention to provide an ultrasonic motor that effectively fixes a vibrating body and minimizes inhibiting a vibration of the vibrating body.
In an exemplary aspect, an ultrasonic motor is provided that includes a stator having a plate-shaped vibrating body including a first main surface and a second main surface facing each other and a through-hole penetrating in a direction in which the first main surface and the second main surface face each other. The stator further includes a piezoelectric element on the first main surface of the vibrating body. The motor further includes a stator fixing member having a rotor in contact with the second main surface of the vibrating body, a main body portion disposed on the first main surface side of the vibrating body, and a stator fixing member having a whirl-stop portion extending from the main body portion to the vibrating body side, in which the whirl-stop portion of the stator fixing member and the through-hole of the stator have a polygonal shape in the plan view, the number of vertices of the whirl-stop portion and the through-hole is the same, and the whirl-stop portion and the through-hole are fitted to each other.
According to the ultrasonic motor of the exemplary aspect, the vibrating body can be effectively fixed, and the vibration of the vibrating body is hardly inhibited.
Hereinafter, the present invention will be clarified by describing specific exemplary embodiments with reference to the drawings.
Note that each of the embodiments described in the present description is an exemplary embodiment, and replacement of some part or combination of configurations is possible among different embodiments.
As illustrated in
As illustrated in
As further shown, a through-hole 3c is provided in a central portion of the vibrating body 3 that has an inner side surface 3d facing the through-hole 3c. In a plan view, the through-hole 3c has a regular pentagonal shape. That is, the shape of the through-hole 3c in the plan view is a regular pentagon. However, the position and shape of the through-hole 3c are not limited to the above. The through-hole 3c only needs to be located in a region including an axial direction center. The shape of the through-hole 3c in the plan view may be, for example, a polygon other than a pentagon. The through-hole 3c preferably has a regular polygon shape in the plan view. Furthermore, the shape of the vibrating body 3 is not limited to a disk shape. For example, the shape of the vibrating body 3 in the plan view may be a regular polygon, such as a regular hexagon, a regular octagon, or a regular decagon in alternative aspects. The vibrating body 3 is made of an appropriate metal, but may not necessarily be made of a metal. For example, the vibrating body 3 may be configured with another elastic body such as a ceramic, a silicon material, or a synthetic resin.
As illustrated in
The rotor 4 is in contact with the second main surface 3b of the vibrating body 3. The rotor 4 has a disk shape. A through-hole 4c is provided in a central portion of the rotor 4. However, the position of the through-hole 4c is not limited to the above. The through-hole 4c only needs to be located in a region including the axial direction center. Furthermore, the shape of the rotor 4 is not limited to the above. For example, the shape of the rotor 4 in the plan view may be a regular polygon such as a regular hexagon, a regular octagon, or a regular decagon in alternative aspects.
As illustrated in
The whirl-stop portion 8 is connected to the first protruding portion 7a. The whirl-stop portion 8 extends from the first protruding portion 7a toward the vibrating body 3. In the present embodiment, the whirl-stop portion 8 is provided integrally with the first protruding portion 7a. The whirl-stop portion 8 is inserted through the through-hole 3c of the vibrating body 3. Note that the whirl-stop portion 8 is a portion that fixes the vibrating body 3 of the stator 2 and suppresses a rotation of the vibrating body 3.
As illustrated in
As illustrated in
The whirl-stop portion 8 is provided with a through-hole 8c. In the plan view, the through-hole 8c has a circular shape. As illustrated in
According to exemplary aspects, the material of the stator fixing member 6 can be, for example, a resin, a metal, or a ceramic. It is desirable that the stator fixing member 6 and the stator 2 be electrically insulated from each other.
According to the exemplary embodiment, the whirl-stop portion 8 and the through-hole 3c of the stator 2 have a polygonal shape in the plan view, the number of vertices of the whirl-stop portion 8 and the through-hole 3c is the same, and the whirl-stop portion 8 and the through-hole 3c are fitted to each other. Accordingly, the vibrating body 3 of the stator 2 can be effectively fixed. Furthermore, in the stator fixing member 6, since the vibrating body 3 is not firmly fixed at a portion other than the whirl-stop portion 8, the vibration of the vibrating body 3 is hardly inhibited.
Hereinafter, the configuration of the present embodiment will be described in more detail.
As illustrated in
As further shown, the cap member 18 has a protruding portion 18a that protrudes to the outside of the case 5. In the exemplary aspect, the protruding portion 18a has a cylindrical shape. For the cap member 18, for example, a metal, a ceramic, or a resin can be used. In the present embodiment, the second case member of the case is the cap member 18. However, the second case member is not limited to the cap member 18. It is sufficient that a case in which the stator 2, the rotor 4, and the like are housed is configured.
A second bearing portion 19B is provided in the protruding portion 18a. The shaft member 10 is inserted through the second bearing portion 19B. The shaft member passes through the second bearing portion 19B and protrudes to the outside of the case 5.
The shaft member 10 is provided with a snap ring 17. The snap ring 17 has an annular shape. In the plan view, the snap ring 17 surrounds the shaft member 10. More specifically, an inner peripheral end edge portion of the snap ring 17 is located in the shaft member 10. The snap ring 17 is in contact with the first bearing portion 19A from the outside in the axial direction Z. As a result, a positional displacement of the shaft member 10 can be suppressed. In exemplary aspects, a material of the shaft member 10 and the snap ring 17 can be, for example, a metal or a resin. For the first bearing portion 19A and the second bearing portion 19B, for example, a sliding bearing, a bearing, or the like may be used.
The rotor 4 has a recess portion 4a and a side wall portion 4b. The recess portion 4a is circular in the plan view. The side wall portion 4b is a portion surrounding the recess portion 4a. The rotor 4 is in contact with the stator 2 on an end surface 4d of the side wall portion 4b. However, the recess portion 4a and the side wall portion 4b may not necessarily be provided. As a material of the rotor 4, for example, a metal or a ceramic can be used. In the present embodiment, the rotor 4 and the shaft member 10 are configured as separate bodies. However, the rotor 4 and the shaft member 10 may be integrally configured. That is, the rotor 4 may include the shaft member 10.
As further shown, an elastic member 12 is provided on the rotor 4. The elastic member 12 sandwiches the rotor 4 together with the stator 2 in the axial direction Z. The elastic member 12 has an annular shape. It is noted that the shape of the elastic member 12 is not limited to the above. In exemplary aspects, the material of the elastic member 12 can be, for example, a rubber or a resin. The elastic member 12 may not necessarily be provided in alternative aspects.
A spring member 16 is disposed on the second bearing portion 19B side of the rotor 4. More specifically, the spring member 16 of the present embodiment is a leaf spring made of a metal. A cavity 16c is provided in a central portion of the spring member 16. The shaft member 10 is inserted through the cavity 16c. The shaft member 10 has a wide portion 10a. The width of the wide portion 10a of the shaft member 10 is wider than the width of the other portion of the shaft member 10. Note that the width of the shaft member 10 is a dimension along a direction orthogonal to the axial direction Z of the shaft member 10. An inner peripheral end edge portion of the spring member 16 is in contact with the wide portion 10a. As a result, a positional displacement between the spring member 16 and the shaft member 10 can be suppressed. However, the material and configuration of the spring member 16 are not limited to the above. The configuration of the shaft member 10 is also not limited to the above.
An elastic force is applied from the spring member 16 to the rotor 4 via the elastic member 12. As a result, the rotor 4 is pressed against the stator 2. In this case, a frictional force between the stator 2 and the rotor 4 can be increased. Therefore, the traveling wave can be effectively propagated from the stator 2 to the rotor 4, and the rotor 4 can be efficiently rotated. Therefore, the ultrasonic motor 1 can be efficiently rotationally driven.
The rotor 4 may have a friction material fixed on its surface on the stator 2 side. Accordingly, the frictional force applied between the vibrating body 3 of the stator 2 and the rotor 4 can be stabilized. In this case, the rotor 4 can be efficiently rotated, and the ultrasonic motor 1 can be efficiently rotationally driven.
In addition, a plurality of protrusion portions 3e are provided on the second main surface 3b of the vibrating body 3. The plurality of protrusion portions 3e are portions of the vibrating body 3 in contact with the rotor 4. Each protrusion portion 3e protrudes in the axial direction Z from the second main surface 3b of the vibrating body 3. In the plan view, the plurality of protrusion portions 3e are arranged in an annular shape. Since the plurality of protrusion portions 3e protrude in the axial direction Z from the second main surface 3b, when the traveling wave is generated in the vibrating body 3, the tips of the plurality of protrusion portions 3e are displaced more largely. Therefore, the rotor 4 can be efficiently rotated by the traveling wave generated in the stator 2. Note that the plurality of protrusion portions 3e are not necessarily provided.
As shown, a plurality of piezoelectric elements is provided on the first main surface 3a of the vibrating body 3. More specifically, the plurality of piezoelectric elements is a first piezoelectric element 13A, a second piezoelectric element 13B, a third piezoelectric element 13C, and a fourth piezoelectric element 13D. The plurality of piezoelectric elements is dispersedly disposed along a circumferential direction of a traveling wave so as to generate the traveling wave circulating around an axis parallel to the axial direction Z. When viewed from the axial direction Z, the first piezoelectric element 13A and the third piezoelectric element 13C face each other with the axis interposed therebetween. The second piezoelectric element 13B and the fourth piezoelectric element 13D face each other with the axis interposed therebetween.
The first piezoelectric element 13A has a piezoelectric body 14 with a third main surface 14a and a fourth main surface 14b that face each other. The first piezoelectric element 13A has a first electrode 15A and a second electrode 15B. The first electrode 15A is provided on the third main surface 14a of the piezoelectric body 14, and the second electrode 15B is provided on the fourth main surface 14b of the piezoelectric body 14. The first electrode 15A and the second electrode 15B are electrodes for exciting the first piezoelectric element 13A. The second piezoelectric element 13B, the third piezoelectric element 13C, and the fourth piezoelectric element 13D are also configured similarly to the first piezoelectric element 13A. Each of the above piezoelectric elements has a rectangular shape in the plan view, but it is noted that the shape of each piezoelectric element in the plan view is not limited to the above, and may be, for example, a circle or an ellipse.
Here, the first electrode 15A is attached to the first main surface 3a of the vibrating body 3 with an adhesive. A thickness of this adhesive is very thin. Therefore, the first electrode 15A is electrically connected to the vibrating body 3.
In order to generate the traveling wave, the stator 2 only needs to have at least the first piezoelectric element 13A and the second piezoelectric element 13B. Alternatively, one piezoelectric element divided into a plurality of regions may be included. In this case, for example, each region of the piezoelectric element may be polarized in different directions. In the present description, one piezoelectric element and a plurality of piezoelectric elements having different polarization directions for each region may be referred to as a plurality of polarized piezoelectric elements. In the present embodiment, the plurality of polarized piezoelectric elements vibrates the vibrating body 3 in a vibration mode including nodal lines extending in a circumferential direction and a radial direction.
When the number of the nodal lines extending in the circumferential direction is assumed to be m and the number of the nodal lines extending in the radial direction is assumed to be n, the vibration mode can be represented by a B (m, n) mode. In the present embodiment, the B (m, n) mode is used. That is, the number m of the nodal lines extending in the circumferential direction and the number n of the nodal lines extending in the radial direction may be 0 or any natural number.
In the stator 2, a structure in which a plurality of piezoelectric elements is dispersedly disposed in the circumferential direction and driven to generate a traveling wave is disclosed in, for example, WO 2010/061508 A1, the contents of which are hereby incorporated by reference. That is, the structure for generating the traveling wave is described in the following description, and thus a detailed description is omitted by incorporating the configuration described in WO 2010/061508 A1.
It is also noted that in
It is noted that although an example of three waves has been described, the present invention is not limited thereto, and also in the case of six waves, nine waves, twelve waves, or the like, two standing waves having a phase difference of 90° are similarly excited, and a traveling wave is generated by combining the two standing waves. In the present invention, a configuration for generating a traveling wave is not limited to the configuration illustrated in
Hereinafter, an example of an exemplary embodiment will be described. Returning to
Here, unlike the present embodiment, if the whirl-stop portion 8 is circular in the plan view, it is necessary to make a diameter of the first protruding portion 7a larger than a diameter of the whirl-stop portion 8 in order to support the stator 2 by the first protruding portion 7a. On the other hand, as in the present embodiment, if the whirl-stop portion 8 has a polygonal shape in the plan view as described above, for example, if a diameter of a circumscribed circle of the polygon is the same as a diameter of the first protruding portion 7a, the stator 2 can be supported by the first protruding portion 7a. Thus, the diameter of the first protruding portion 7a can be reduced. However, the diameter of the first protruding portion 7a may be larger than the diameter of the circumscribed circle of the polygon. Also in this case, the stator 2 can be suitably supported if the diameter of the first protruding portion 7a is reduced as compared with the case where the whirl-stop portion 8 is circular in the plan view. Therefore, the entire range of the portion supporting the stator 2 by the first protruding portion 7a can be brought close to the through-hole 3c of the stator 2. Therefore, the inhibition of the vibration of the stator 2 can be effectively suppressed, and a deterioration in the performance of the ultrasonic motor 1 can be effectively suppressed.
In the plan view, the whirl-stop portion 8 of the stator fixing member 6 and the through-hole 3c of the stator 2 preferably have a regular polygonal shape. Accordingly, a rotational driving stability of the ultrasonic motor 1 can be easily increased.
As described above, in the whirl-stop portion 8 and the through-hole 3c of the stator 2, the number of vertices of the polygonal shape in the plan view is the same. The number of vertices of the whirl-stop portion 8 and the number of vertices of the through-hole 3c are preferably five or seven in exemplary aspects. That is, the whirl-stop portion 8 and the through-hole 3c preferably have a pentagonal shape or a heptagonal shape in the plan view. Accordingly, the ultrasonic motor 1 can be downsized, and the vibrating body can be effectively fixed. The reason for this is as follows.
A diameter of an inscribed circle of the whirl-stop portion 8 in the plan view is based on the width of the shaft member 10 regardless of the number of vertices of the whirl-stop portion 8. On the other hand, a distance between the inscribed circle and the circumscribed circle of the whirl-stop portion 8 in the plan view increases as the number of vertices of the whirl-stop portion 8 decreases. If the diameter of the inscribed circle is constant and the distance between the inscribed circle and the circumscribed circle is long, the diameter of the circumscribed circle increases. In this case, it is necessary to increase a diameter of the through-hole 3c of the stator 2. Here, if the number of vertices of the whirl-stop portion 8 is five or more, the distance between the inscribed circle and the circumscribed circle can be sufficiently shortened, and the diameter of the circumscribed circle can be reduced. Therefore, the diameter of the through-hole 3c can be reduced, and the stator 2 can be downsized. Therefore, the ultrasonic motor 1 can be downsized.
On the other hand, if the number of vertices of the whirl-stop portion 8 is too large, the shape of the whirl-stop portion 8 in the plan view approaches a circular shape. If the number of vertices of the whirl-stop portion 8 is seven or less, the resistance of the stator 2 to the rotation of the vibrating body 3 can be effectively increased, and the vibrating body 3 can be effectively fixed.
As described above, the vibrating body 3 of the stator 2 vibrates in the B (m, n) mode. In the vibration of the vibrating body 3, the number of the nodal lines extending in the radial direction is n. When the number of vertices of the polygonal shape in a plan view of the whirl-stop portion 8 and the through-hole 3c of the stator 2 is a, a≠n is preferably satisfied. As a result, it is possible to suppress a standing wave from being superimposed on the traveling wave. Therefore, the generation of a ripple in the traveling wave can be suppressed. Therefore, the deterioration in the performance of the ultrasonic motor 1 can also be suppressed. However, it is noted that the relationship between the number a and the number n is not limited to the above.
A dashed-dotted line in
Since the through-hole 3c of the stator 2 has a non-circular shape in the plan view, the through-hole 3c has an asymmetry in a circumferential direction. The arrangement of the first electrode 15A and the second electrode 15B of the plurality of piezoelectric elements also has an asymmetry in the circumferential direction. As described above, the centers of the first electrode 15A and the second electrode 15B of each piezoelectric element are preferably not located on a straight line connecting the vertex of the through-hole 3c and the center of the through-hole 3c in the plan view. Accordingly, the degree of coincidence between the asymmetry of the through-hole 3c in the circumferential direction and the asymmetry of the first electrode 15A and the second electrode 15B of the plurality of piezoelectric elements can be reduced. As a result, a standing wave can be prevented from overlapping the traveling wave, and the generation of the ripple in the traveling wave can be suppressed. Therefore, the deterioration in the performance of the ultrasonic motor 1 can also be suppressed. However, the arrangement of the first electrode 15A and the second electrode 15B of each piezoelectric element is not limited to the above.
It is also noted that if an excitation electrode and another electrode are provided on the piezoelectric body 14, a center of the excitation electrode is preferably not located on each straight line illustrated in
Meanwhile, the main body portion 7 and the whirl-stop portion 8 of the stator fixing member 6 may be made of different materials. At least the whirl-stop portion 8 is preferably made of a resin. Accordingly, the whirl-stop portion 8 hardly affects the vibration of the stator 2. Therefore, the accuracy of the rotation angle can be increased. If the whirl-stop portion 8 is made of a resin and the main body portion 7 is made of a metal, a ceramic, or the like, for example, the stator fixing member 6 may be formed by insert molding or the like. Alternatively, the whirl-stop portion 8 and the main body portion 7 may be joined after the whirl-stop portion 8 and the main body portion 7 are separately formed.
It should be that this embodiment is different from the first embodiment in that a first piezoelectric element 23A, a second piezoelectric element 23B, a third piezoelectric element 23C, and a fourth piezoelectric element 23D have a circular shape in the plan view. Furthermore, the relationship between the shape of the through-hole 3c of the vibrating body 3 in a stator 22 and the arrangement of the plurality of piezoelectric elements is different from that of the first embodiment. Other than the above points, the ultrasonic motor of the second exemplary embodiment has a configuration similar to that of the ultrasonic motor 1 of the first embodiment.
A dashed-dotted line in
Moreover, two dashed-dotted lines in
An angle θ1 formed by the straight line C and the straight line D is 45°. Similarly, an angle θ2 formed by the straight line C and the straight line E is also 45°. When the straight line C is a symmetry axis, the first piezoelectric element 23A and the second piezoelectric element 23B, and the third piezoelectric element 23C and the fourth piezoelectric element 23D are disposed line-symmetrically. Accordingly, since the ripple in the traveling wave is canceled, the ripple can be further suppressed. Therefore, the deterioration in the performance of the ultrasonic motor can be further suppressed.
In the present embodiment, the stator fixing member 6 is configured similarly to the first embodiment illustrated in
In general, it is noted that each of the exemplary embodiments described herein is illustrative and that partial substitutions or combinations of configurations are possible among different embodiments as would be appreciated to one skilled in the art. While exemplary embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention.
Number | Date | Country | Kind |
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2021-066982 | Apr 2021 | JP | national |
This application is a continuation of International Application No. PCT/JP2022/014301, filed Mar. 25, 2022, which claims priority to Japanese Patent Application No. 2021-066982, filed Apr. 12, 2021, the entire contents of each of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/JP2022/014301 | Mar 2022 | US |
Child | 18450121 | US |