The present technology relates to an ultrasonic transducer, a diagnostic ultrasonic probe, a surgical instrument, a sheet-type ultrasonic probe, and an electronic apparatus for the use in ultrasonic imaging.
In ultrasonic imaging, ultrasonic waves are radiated from an ultrasonic probe including an ultrasonic transducer to an object to be imaged and reflection waves are searched for by using the ultrasonic probe. In this manner, an ultrasonic image of the object to be imaged is generated. Ultrasonic imaging enables a biological tissue to be seen through and is suitable for grasping a path of a blood vessel or position and shape of a tumor, finding nerves associated with a blood vessel, etc.
The ultrasonic transducer includes a piezoelectric layer formed of a piezoelectric material. The piezoelectric layer generates ultrasonic vibration in response to a driving signal. Further, when reflected waves generated in the object to be imaged arrive at the piezoelectric layer, a detection signal is generated and an ultrasonic image is generated on the basis of this detection signal.
In ultrasonic imaging, a technology (e.g., see Patent Literature 1) called dematching or heavy backing is used for improving a transmission sound pressure in recent years. In this technology, a member formed of a material (e.g., metal tungsten: to 105 MRayls) having a much higher acoustic impedance than that of a material (e.g., PZT: to 30 MRayls) of a piezoelectric element is arranged on a side opposite to an ultrasonic-wave transmission direction with respect to an ultrasonic transducer array.
Accordingly, sound waves are efficiently sent in the transmission direction by making an acoustic reflection at an interface larger. Even at the same application voltage, the sound pressure can be increased and the dynamic range can be enhanced. Further, sound waves that should be absorbed by backing (a member for absorbing unnecessary sound waves) decrease, and the heating value of heat that should be discharged also decreases. Therefore, the reliability in long-time use can also be enhanced.
Further, a technology called acoustic mirror is used in a high-frequency piezoelectric device. In this technology, thin films having different acoustic impedances are stacked as one layer to several tens of layers. A resonance structure is thus formed. With this structure, elastic waves are substantially completely reflected (e.g., see Patent Literature 2).
Elastic waves at several GHz are mainly used in such a high-frequency piezoelectric device. It can be fabricated by continuously depositing thin films each having a thickness of about several μm by physical vapor deposition (PVD) or chemical vapor deposition (CVD). Therefore, it is excellent in mass productivity and has been widely used.
Patent Literature 1: Japanese Patent Application Laid-open No. 2010-148768
However, tungsten used in the above-mentioned dematching technology is expensive (e.g., it costs ten times or more than stainless steel) and it is also difficult to work it. Therefore, the problem is an increase in cost. Further, the structure described in Patent Literature 1 is not a structure suitable for reducing the size and height of the ultrasonic transducer.
On the other hand, based on the theory of acoustic reflection, a large acoustic reflection is expected also in a material having a low acoustic impedance with respect to the piezoelectric material (e.g., PZT), for example, an inexpensive material like polyurethane (to 1.5 MRayls). At the same time, polyurethane has an acoustic absorption of 1 dB/mm/MHz or more and can be used also as an acoustic absorption material. Therefore, the number of components can be reduced in comparison with the structure described in Patent Literature 1. However, in general, a material having a low acoustic impedance is very soft. It is difficult to perform working such as dicing. It is also difficult to retain the structure.
Further, the structure described in Patent Literature 2 is assumed to use elastic waves at several GHz as described above. This structure is not often used in a frequency band of approximately 1 to 20 MHz to be used in ultrasonic imaging.
A reason is as follows. Specifically, pulse waves are generally used in ultrasonic imaging unlike the high-frequency piezoelectric device. With the resonance structure, favorable reflection characteristics cannot be obtained. An unintended reverberation is generated. An adverse effect is imposed on a dead zone (region in which imaging cannot be performed), a space resolution, a dynamic range, and an artifact (mankind's impact).
In view of the above-mentioned circumstances, it is an object of the present technology to provide an ultrasonic transducer, a diagnostic ultrasonic probe, a surgical instrument, a sheet-type ultrasonic probe, and an electronic apparatus by which both of favorable reflection characteristics and suppression of reverberation at low cost can be achieved.
In order to accomplish the above-mentioned object, an ultrasonic transducer for ultrasonic imaging according to an embodiment of the present technology includes a piezoelectric layer, an acoustic attenuation layer, and an acoustic reflection layer.
The piezoelectric layer is formed of a piezoelectric material and generates ultrasonic waves.
The acoustic attenuation layer is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material.
The acoustic reflection layer is arranged on a side of the acoustic attenuation layer and which is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, the side being opposite to the piezoelectric layer.
The acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
With this configuration, an acoustic impedance difference at an interface between the acoustic attenuation layer and the acoustic reflection layer. Therefore, a large acoustic reflection is generated at this interface and transmission ultrasonic waves are enhanced. Further, ultrasonic waves are confined in the acoustic attenuation layer. Therefore, acoustic enhancement on the lower frequency side is generated and the frequency band of ultrasonic waves is enhanced. In addition, the acoustic absorption efficiency is enhanced. Therefore, the acoustic attenuation layer can be thinned and the height of the ultrasonic transducer can be reduced.
The acoustic attenuation material may have an attenuation constant of 0.55 dB/mm/MHz or more.
In general, ultrasonic waves at 2 to 40 MHz are often used in ultrasonic imaging. By setting the acoustic attenuation material to have an attenuation constant of 0.55 dB/mm/MHz or more, a dead zone with ultrasonic waves at 2 to 40 MHz can be set to be equal to or smaller than a defined value.
The acoustic attenuation material may be a composite material having a resin material or a resin as a main material and including at least any of an organic compound, an inorganic compound, or a metal material.
The acoustic reflection material may be metal, an inorganic compound, or a composite material including metal and an inorganic compound.
A plurality of structures in which the acoustic attenuation layer and the acoustic reflection layer are stacked may be stacked.
With this configuration, multiple interfaces are formed between the acoustic attenuation layers and the acoustic reflection layers. Ultrasonic waves can be thus efficiently confined.
The acoustic reflection layer may be divided at a plurality of positions.
With this configuration, the ultrasonic transducer can be provided with plasticity.
In order to accomplish the above-mentioned object, a diagnostic ultrasonic probe according to an embodiment of the present technology includes an ultrasonic transducer for ultrasonic imaging. The ultrasonic transducer includes a piezoelectric layer, an acoustic attenuation layer, and an acoustic reflection layer.
The piezoelectric layer is formed of a piezoelectric material and generates ultrasonic waves.
The acoustic attenuation layer is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material.
The acoustic reflection layer is arranged on a side of the acoustic attenuation layer and is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, the side being opposite to the piezoelectric layer.
The acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
In order to accomplish the above-mentioned object, a surgical instrument according to an embodiment of the present technology includes an ultrasonic transducer for ultrasonic imaging. The ultrasonic transducer includes a piezoelectric layer, an acoustic attenuation layer, and an acoustic reflection layer.
The piezoelectric layer is formed of a piezoelectric material and generates ultrasonic waves.
The acoustic attenuation layer is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material.
The acoustic reflection layer is arranged on a side of the acoustic attenuation layer and is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, the side being opposite to the piezoelectric layer.
The acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
In order to accomplish the above-mentioned object, a sheet-type ultrasonic probe according to an embodiment of the present technology includes an ultrasonic transducer for ultrasonic imaging. The ultrasonic transducer includes a piezoelectric layer, an acoustic attenuation layer, and an acoustic reflection layer.
The piezoelectric layer is formed of a piezoelectric material and generates ultrasonic waves.
The acoustic attenuation layer is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material.
The acoustic reflection layer is arranged on a side of the acoustic attenuation layer, is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, and is divided at a plurality of positions, the side being opposite to the piezoelectric layer.
The acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
In order to accomplish the above-mentioned object, an electronic apparatus according to an embodiment of the present technology includes an ultrasonic transducer for ultrasonic imaging. The ultrasonic transducer includes a piezoelectric layer, an acoustic attenuation layer, and an acoustic reflection layer.
The piezoelectric layer is formed of a piezoelectric material and generates ultrasonic waves.
The acoustic attenuation layer is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material.
The acoustic reflection layer is arranged on a side of the acoustic attenuation layer and is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, the side being opposite to the piezoelectric layer.
The acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
As described above, in accordance with the present technology, it is possible to provide an ultrasonic transducer, a diagnostic ultrasonic probe, a surgical instrument, a sheet-type ultrasonic probe, and an electronic apparatus by which both of favorable reflection characteristics and suppression of reverberation at low cost can be achieved. It should be noted that the effects described here are not necessarily limitative and any effect described in the present disclosure may be provided.
An ultrasonic transducer according to each of the present embodiments will be described.
[Configuration of Ultrasonic Transducer]
As shown in
As shown in
The piezoelectric layer 101 is a piezoelectric material such as lead zirconate titanate (PZT: acoustic impedance to 30 MRayls). The piezoelectric layer 101 is provided between the lower electrode layer 103 and the upper electrode layer 102. When voltage is applied between the lower electrode layer 103 and the upper electrode layer 102, the piezoelectric layer 101 generates vibration due to the inverse piezoelectric effect and generates ultrasonic waves. Further, when the reflection waves from the object to be imaged enter the piezoelectric layer 101, polarization due to the piezoelectric effect is caused. Although the size of the piezoelectric layer 101 is not particularly limited, the size of the piezoelectric layer 101 can be 250 square μm, for example.
The upper electrode layer 102 is provided on the piezoelectric layer 101. The upper electrode layer 102 is formed of an electrically conductive material. The upper electrode layer 102 is metal deposited by plating or sputtering, for example. It should be noted that the upper electrode layer 102 may be separated for each of the vibrator elements 150 as shown in
The lower electrode layer 103 is provided on the acoustic attenuation layer 104. The lower electrode layer 103 is formed of an electrically conductive material. The lower electrode layer 103 is metal deposited by plating, sputtering, or the like, for example. A flexible wiring board 111 including a signal wire to be connected to the lower electrode layer 103 is provided between the lower electrode layer 103 and the acoustic attenuation layer 104.
The acoustic attenuation layer 104 is a layer that absorbs and attenuates ultrasonic waves radiated from the piezoelectric layer 101. Hereinafter, the material of the acoustic attenuation layer 104 will be referred to as an acoustic attenuation material. The acoustic attenuation material is a material having an acoustic impedance lower than that of the piezoelectric material that constitutes the piezoelectric layer 101.
A composite material having a resin material or a resin as a main material and including at least any of an organic compound, an inorganic compound, or a metal material can be used as the acoustic attenuation material. For example, polyurethane (acoustic impedance: 5 MRayls), an epoxy resin, a silicone resin, a nylon-based resin, or the like can be used.
The acoustic reflection layer 105 reflects ultrasonic waves emitted from the piezoelectric layer 101 and passing through the acoustic attenuation layer 104. Hereinafter, the material of the acoustic reflection layer 105 will be referred to as an acoustic reflection material. The acoustic reflection material has an acoustic impedance higher than that of the acoustic attenuation material. Further, the acoustic reflection material is more favorably one having an acoustic impedance having higher than that of the piezoelectric material that constitutes the piezoelectric layer 101.
Metal, an inorganic compound, or a composite material including metal and an inorganic compound can be used as the acoustic reflection material. Regarding metal, stainless steel (acoustic impedance: 47 MRayls), tungsten (101 MRayls), molybdenum (64 MRayls), copper (41 MRayls), gold (62 MRayls), nickel (50 MRayls), titanium (68 MRayls), a tin plate (37 MRayls), and/or the like can be used, for example. Regarding ceramics, TiC (42 MRayls), AIN (34 MRayls), SiN (36.2 MRayls), and/or the like can be used, for example.
The first acoustic matching layer 106 and the second acoustic matching layer 107 reduce a difference in acoustic impedance between the object to be imaged and the vibrator elements 150 and prevents ultrasonic waves from being reflected to the object to be imaged. The first acoustic matching layer 106 and the second acoustic matching layer 107 are formed of a synthetic resin or ceramic material. As shown in
The acoustic lens 108 is held in contact with the object to be imaged and converges ultrasonic waves generated in the piezoelectric layer 101. The acoustic lens 108 is formed of a silicone rubber and/or the like, for example. The size and shape of the acoustic lens 108 are not particularly limited.
[Operation of Ultrasonic Transducer]
An operation of the ultrasonic transducer 100 will be described. The lower electrode layer 103 is supplied with a driving signal. Then, the potential difference between the upper electrode layer 102 and the lower electrode layer 103 causes vibration due to the inverse piezoelectric effect in the piezoelectric layer 101 and ultrasonic waves are generated. The generated ultrasonic waves are sent to the object to be imaged via the first acoustic matching layer 106, the second acoustic matching layer 107, and the acoustic lens 108. It should be noted that pulse waves are favorable as the driving signal.
The reflected waves generated in the object to be imaged are received by the piezoelectric layer 101 via the acoustic lens 108, the second acoustic matching layer 107, and the first acoustic matching layer 106. Polarization is caused due to the piezoelectric effect in the piezoelectric layer 101 and a current (hereinafter, a detection signal) flows through a signal wire. An ultrasonic image is generated by performing signal processing on this detection signal.
Here, ultrasonic waves generated in the piezoelectric layer 101 by supplying the driving signal travel to an acoustic lens 108 (hereinafter, forward) and travels opposite to the acoustic lens 108 (hereinafter, rearward). The ultrasonic waves travelling rearward are not sent to the object to be imaged as they are and do not contribute to ultrasonic imaging. However, those ultrasonic waves can be sent to the object to be imaged by being reflected forward.
In the ultrasonic transducer 100, the ultrasonic waves of the ultrasonic waves generated in the piezoelectric layer 101, which travel rearward, are reflected at an interface (hereinafter, interface S1) between the piezoelectric layer 101 and the acoustic attenuation layer 104 and at an interface (hereinafter, interface S2) between the acoustic attenuation layer 104 and the acoustic reflection layer 105 (hereinafter, interface S2) (see
As described above, the acoustic attenuation layer 104 is formed of a material having an acoustic impedance lower than that of the piezoelectric layer 101 and the acoustic reflection layer 105 is formed of a material having an acoustic impedance higher than that of the acoustic attenuation layer 104. Therefore, an acoustic impedance difference between the acoustic attenuation layer 104 and the acoustic reflection layer 105 is large. Accordingly, a large acoustic reflection is generated at the interface S2 and ultrasonic waves reflected forward are enhanced.
Further, reflection of ultrasonic waves that travel rearward on the interface S1 and the interface S2 confines most of the ultrasonic waves in the acoustic attenuation layer 104. Accordingly, acoustic enhancement is caused on a lower frequency side and a frequency band of ultrasonic waves is widened.
As described above, with the ultrasonic transducer 100, ultrasonic waves sent to the object to be imaged can be enhanced and the frequency band can be widened by forwardly reflecting ultrasonic waves travelling rearward.
Further, the ultrasonic waves are confined in the acoustic attenuation layer 104, and thus the acoustic absorption efficiency at the acoustic attenuation layer 104 is enhanced. The thickness of the acoustic attenuation layer 104 can be thus reduced.
In addition, a material (polyurethane and/or the like) having an acoustic impedance smaller than that of the acoustic attenuation layer 104 generally has low rigidity, and thus it is difficult to maintain the ultrasonic transducer structure alone. However, the acoustic attenuation layer 104 is stacked on the acoustic reflection layer 105. The acoustic reflection layer 105 is formed of a material (stainless steel and/or the like) having a high acoustic impedance and the material having a high acoustic impedance generally has high rigidity, and thus the acoustic reflection layer 105 can maintain the structure of the ultrasonic transducer 100.
Further, the ultrasonic transducer 100 can be fabricated using an inexpensive material excellent in workability, such as polyurethane and stainless steel without the need for using a material having an ultra high acoustic impedance, such as tungsten. The cost can be thus reduced.
[Regarding Thickness of Acoustic Attenuation Layer]
The thickness of the acoustic attenuation layer 104 is favorably integer multiple of ½ of the wavelength of the ultrasonic waves generated in the piezoelectric layer 101, the wavelength being inside the acoustic attenuation layer 104. Accordingly, ultrasonic waves, which travel toward the interface S2 from the interface S1, are reflected on the interface S2, and arrive at the interface S1 again, are deviated by one wavelength or a plurality of wavelengths.
Therefore, the phase of ultrasonic waves that travel forward from the piezoelectric layer 101 and the phase of ultrasonic waves reflected on the interface S2 are identical to each other. When the ultrasonic waves overlap each other, the ultrasonic waves are enhanced. Therefore, the thickness of the acoustic attenuation layer 104 is favorably integer multiple of ½ of the wavelength of ultrasonic waves, the wavelength being inside the acoustic attenuation layer 104.
[Detection of Transducer Characteristics of Ultrasonic Transducer]
With respect to ultrasonic transducers according to an example and a comparative example, transducer characteristics are detected. The ultrasonic transducer 100 according to the example includes the acoustic attenuation layer 104 formed of an acoustic attenuation material (acoustic impedance: 5 MRayls) having a thickness of 0.2 mm and polyurethane as a main component and an acoustic reflection layer 105 which is a stainless steel plate (acoustic impedance: 47 MRayls) having a thickness of 0.1 mm.
A total thickness of the backing structure (the acoustic attenuation layer 104 and the acoustic reflection layer 105) is 0.3 mm and a total thickness of the ultrasonic transducer 100 including the backing structure to the acoustic lens 108 is 0.55 mm. This thickness achieves a reduction in height in comparison with the existing ultrasonic transducer.
Further, the ultrasonic transducer according to the comparative example has a structure excluding the acoustic reflection layer 105 from the ultrasonic transducer 100 according to the example.
On the other hand, in a case where strong acoustic confinement immediately below the ultrasonic transducer occurs, deterioration of the spatial resolution and the like due to reverberation are conceivable. However, such a problem is overcome by using an acoustic absorption material having high acoustic absorption characteristics such as polyurethane, for example.
The reverberation time is a time difference in lowering of the output from the maximum of the transmission waveform to −20 dB. The thickness of the acoustic attenuation layer 104 is set to 0.2 mm and a stainless steel plate having a thickness of 0.1 mm is provided as the acoustic reflection layer 105.
Influence of reverberation is most prominent in a dead zone. The dead zone refers to a phenomenon where a portion closest to the ultrasonic transducer 100 cannot be imaged due to transmission waves. An allowable criteria thereof is 3.0 mm or less with transmission waves at about 7 MHz or more in accordance with the following reference document.
<Reference Document>
Mitchell M. Goodsitt et al. “Real-time B-mode ultrasound quality control test procedures Report of AAPM Ultrasound Task Group No.1”, Med. Phys., 25(8)(1998), p.1385-1406.
The material A and the material B both have acoustic attenuation characteristics of 1.0 dB/MHz/mm or more typically used as a backing material, and both are not a problem also in view of the dead zone.
Specifically, the material (acoustic attenuation material) of the acoustic attenuation layer 104 detects a favorable attenuation rate.
In a case where the piezoelectric layer 101 is formed of PZT, transmittance η at an interface between the piezoelectric layer 101 and the acoustic attenuation layer 104 is expressed as Formula (1) below, assuming that an acoustic impedance of the PZT and the acoustic attenuation material is denoted by ZPZT and ZA, respectively.
η=2ZA/(ZPZT+ZA) Formula (1)
Ultrasonic waves are attenuated in travelling inside the acoustic attenuation layer 104 and an attenuation rate ξ from the interface S1 to the interface S2 is expressed as Formula (2) below.
ξ=10−flα Formula (2)
Here, l denotes a thickness of the acoustic attenuation layer 104, f denotes a frequency of ultrasonic waves emitted from the ultrasonic transducer, and α is an attenuation coefficient.
In addition, in a case where the acoustic reflection layer 105 is formed of stainless steel, the reflectance ζ at the interface S2 is expressed as Formula (3) below, assuming that the acoustic impedance of the acoustic reflection layer 105 is ZSUS.
ζ=(ZSUS−ZA)/(ZSUS+ZA) Formula (3)
In addition, a transmittanceμ and a reflectance 1−μ when ultrasonic waves pass through the interface S1 from the interface S2 are expressed as Formula (4) and Formula (5) below.
μ=2ZPZT/(ZPZT+ZA) Formula (4)
1−μ=(ZA−ZPZT)/(ZPZT+ZA) Formula (5)
Reflected waves from the interface S2 experience multipath reflection inside the acoustic attenuation layer 104 and are attenuated in the piezoelectric layer 101.
On the other hand, assuming that the thickness of the dead zone is denoted by ddead and the speed of sound inside the object to be imaged (e.g., living body) is denoted by cB, a time duration to corresponding thereto is expressed as Formula (7) below.
t
d
=d
dead
/c
B Formula (7)
In a case where the pulse width that produces a dead zone is defined by a time difference between a time at which a main body pulse is maximum and a time at which it lowers by −20 dB, it substantially equals that defined by the reverberation time in lowering by 20 dB. In a case where the amplitude lowers by −20 dB or more in Formula (6), Formula (8) below is satisfied.
A
n
/A
0≤0.1 Formula (8)
That is, Formula (9) below is satisfied.
{2ZA/(ZPZT+ZA)*10−2flα*(ZSUS−ZA)/(ZSUS+ZA)}n*{(ZA−ZPZT)/(ZPZT+ZA)}n−1* 2ZPZT/(ZPZT+ZA)≤0.1 Formula (9)
In addition, a time tn at which the nth reflection waves are detected at the piezoelectric layer 101 is expressed as follows, assuming that the thickness of the acoustic attenuation layer 104 is denoted by l and the speed of sound at the acoustic attenuation layer 104 is denoted by ca.
t
n=2nl/ca Formula (10)
The thickness of the dead zone ddead has a constraint. Therefore, assuming that this constraint is denoted by dth, Formula (7) to Formula (11) as follows can be obtained.
t
th
=d
th
/c
B Formula (11)
Further, Formula (9) only needs to be established at the point of time tth. Therefore, Formula (12) below can be obtained on the basis of Formula (10) and Formula (11).
n=c
a
d
th/2cB1 Formula (12)
By substituting Formula (12) into Formula (9) and modifying it into the formula of α, Formula (13) below can be obtained.
Here, attempts are made regarding all case studies of ultrasonic imaging. In general, it is often performed in a range of 1 to 40 MHz in the ultrasonic imaging. The dead zone at each frequency is as shown in the table shown in
Further, the speed of sound in a human soft tissue was set as 1450 to 1590 m/s, the speed of sound of each material used in the acoustic attenuation material was set as 800 to 3000 m/s, the acoustic impedance of each material used as the acoustic attenuation material was set as 1.5 to 10 MRayls, and the acoustic impedance of the acoustic reflection material was set to be a value higher than that of the acoustic attenuation material.
At the same time, when the thickness of the acoustic attenuation layer 104 is designed such that the phase of transmission waves and the phase of the reflection waves from the interface S2 are aligned, the acoustic enhancement effect of transmission waves is enhanced. For example, assuming that the speed of sound inside the acoustic attenuation layer 104 is denoted by ca and a transmission frequency is denoted by f, the wavelength λ is expressed as Formula (14) below.
λ=ca/f Formula (14)
At this time, it is favorable that a sound channel length of ultrasonic waves which travel inside the acoustic attenuation layer 104 is integer multiple of the wavelength in order to increase the intensity of transmission waves. It is a first reflection wave of the interface S2 that mainly contributes to the intensity of transmission waves. Therefore, it is sufficient to take a sound channel length of the first reflection wave into consideration.
Assuming that the thickness of the acoustic attenuation layer 104 is denoted by l, a first sound channel length is expressed as 2l. Therefore, in a case where Formula (15) below is established, the phase of transmission waves and the phase of the reflection waves from the interface S2 can be aligned.
2l=mλ(m=1, 2, 3, . . . ) Formula (15)
On the other hand, in general, those having high acoustic attenuation characteristics are often used for the acoustic attenuation material. Therefore, maximum intensity contribution of transmission waves appears where m=1.
2l=λ Formula (16)
Further,
As described above, in a case where the thickness of the acoustic attenuation layer 104 is integer multiple of ½ of the wavelength of ultrasonic waves inside the acoustic attenuation layer 104, enhancement of the transmission sound pressure of ultrasonic waves sent from the ultrasonic transducer 100 and widening of the frequency band are achieved.
[Manufacturing Method for Ultrasonic Transducer]
A manufacturing method for the ultrasonic transducer 100 will be described.
First of all, as shown in (a) of
Subsequently, as shown in (c) of
Subsequently, as shown in (a) of
Subsequently, as shown in (b) of
[Regarding Number of Times of Stacking of Acoustic Attenuation Layer and Acoustic Reflection Layer]
In the above description, the ultrasonic transducer 100 has a structure in which the acoustic attenuation layer 104 and the acoustic reflection layer 105 are stacked. However, a plurality of structures in which the acoustic attenuation layer 104 and the acoustic reflection layer 105 are stacked may be stacked.
In a case where a plurality of structures in which the acoustic attenuation layer 104 and the acoustic reflection layer 105 are stacked is stacked, multiple interfaces are formed between the acoustic attenuation layers 104 and the acoustic reflection layers 105. Ultrasonic waves can be thus efficiently confined. Further, if the acoustic reflection layer 105 is sufficiently thin, it does not become a failure at the dicing step, and formation of a dematching and backing layer at low-price and with high performance is possible.
[Application Example 1: General Diagnostic Ultrasonic Probe]
As the general diagnostic ultrasonic probe, those that achieve acoustic intensity enhancement due to a dematching layer have been produced. With the present technology, the cost thereof can be reduced without largely changing the fabrication method. Further, heat dissipation characteristics can also be improved, and thus it is effective also in view of long-term reliability.
[Application Example 2: Ultrasonic Catheter]
In the ultrasonic catheter, it is necessary to reduce the total diameter as much as possible in view of lowering of a risk of damage of an inner wall of a blood vessel and shortening of a hemostasis time. Conventionally, there is an example of coping with it by reducing the thickness of a sheath and/or the like (see the following reference document).
<Reference Document>https://www.terumo.co.jp/archive/p_ j/Presentation_130717_MTP_DDS_C&V_J_02.pdf
On the other hand, it is most effective to reduce the thickness of the backing structure occupying a large volume in the ultrasonic catheter for total diameter reduction. The ultrasonic catheter 220 shown in
In the IVUS, ultrasonic waves at 20 to 40 MHz are normally used. A required thickness of the backing structure that absorbs it is 300 μm or more. Here, in accordance with the present technology, in a case where the acoustic attenuation layer 104 is made of a rubber such as polyurethane and the number of vibrations of ultrasonic waves is 20 MHz, the thickness only needs to be approximately 18 to 20 μm corresponding to a semi-wavelength. Further, in a case where the acoustic reflection layer 105 is formed of stainless steel, a diameter can be about 100 μm. Therefore, a total diameter can be reduced to 300 μm or less.
[Application Example 3: Ultrasonic Endoscope]
Typically, the ultrasonic endoscope is classified into a small-diameter probe mainly for high-frequency image acquisition and convex-type and radial-type ultrasonic endoscope special-purpose machineries (see the following reference document).
<Reference Document>
SUGAWARA Toshiki, FUJITA Naotaka “Master US Today 2011 5. EUS 1) alimentary canal”, INNERVISION, Vol.26, 12 (2011), p. 46.
In general, an alimentary canal mucosa is observed using ultrasonic waves of 20 to 40 MHz in the small-diameter probe. While the burden on the patient in oral introduction owing to the reduced diameter, ultrasonic waves at 5 to 10 MHz are required for deep observation. However, in the conventional small-diameter probe, the diameter is about 3.2 mm and it is difficult to absorb ultrasonic waves in the above-mentioned range with the conventional backing structure.
On the other hand, sound waves at approximately 5 to 10 MHz can be absorbed with a thick backing structure in the convex-type ultrasonic endoscope and the radial-type ultrasonic endoscope. Therefore, it is also used by aspiration biopsy (EUS-FNA) with the ultrasonic image. However, the burden on the patient is relatively large because of an outer diameter of approximately 12 to 14 mm.
In a small-diameter probe-type ultrasonic endoscope 230 using the present technology shown in
Moreover, a forceps channel and a forceps opening through which a biopsy needle passes may be installed on a distal side from this ultrasonic transducer 100. With this structure, an image having a depth of permeation that enables the EUS-FNA to be performed can be obtained and applicable extension in the EUS-FNA and reduction in patient burden can be achieved.
[Application Example 4: Intraoperative Ultrasound Probe 1]
In intraoperative ultrasonic imaging, a path of a blood vessel and an affected-part position inside a tissue is found using ultrasonic waves at approximately 5 to 10 MHz. In order to enable transmission of this ultrasonic wave to be performed, a thickness of 10 mm or more is generally set in the existing technology. In contrast, in accordance with the present technology, the backing structure can be made extremely thin even in a frequency range of 5 to 10 MHz.
Therefore, a further reduction in size/height can be achieved. For example, a reduction in size can be achieved to a size with which it can pass through a trocar having 5 mm Φ. Accordingly, minimally invasive surgery and alleviation of the burden on a patient can be achieved.
[Application Example 5: Surgical Instrument]
The movable jaw 254 can be opened/closed with respect to the blade 253 by rotation of the jaw-driving pipe 255. A biological tissue can be pinched by the movable jaw 254 and the blade 253. The blade 253 applies ultrasonic waves to this pinched biological tissue and medical treatment such as cutting can be performed.
The ultrasonic transducer 100 is incorporated in the movable jaw 254. Ultrasonic imaging is configured to be performed by sending ultrasonic waves on a side opposite to the blade 253.
The movable jaw 254 is extremely thin. Therefore, it is extremely difficult to install the ultrasonic transducer. However, in accordance with the present technology, a further reduction in the ultrasonic transducer can be performed. Therefore, the ultrasonic transducer can be installed in the movable jaw 254.
In the surgical instrument 250 as shown in
[Application Example 6: Robotic Forceps]
For intraoperative ultrasonic imaging, various products have been sold. However, it is still difficult to check an incision position right before incision. Therefore, it is also conceivable to introduce the ultrasonic transducer 100 into the robotic forceps itself. On the other hand, a forceps using haptics as forceps for microsurgery in recent years is also conceivable. However, there is also a need for conveniently checking an inside of a surgery position, and the present technology can realize it.
[Application Example 7: Sheet-Type Ultrasonic Probe]
In particular, the ultrasonic transducer 100 can be provided with plasticity by dividing the acoustic reflection layer 105. The division of the acoustic reflection layer 105 can be performed by forming a kerf groove that arrives at the acoustic reflection layer 105 when the vibrator elements 150 are divided.
A sufficiently soft material mainly containing elastomer is favorable as the kerf filler 112. In addition, the plasticity of the ultrasonic transducer 100 is ensured and a sheet-shaped ultrasonic probe can be realized by using a flexible printed board for wiring.
Further, as a further application, it is also possible to enable surgery to be performed by arranging the sheet-type ultrasonic probe 270 below a liver during liver surgery as shown in
Further, as shown in
[Application Example 8: Biometrics Authentication]
The present technology can also be used in a biometric authentication technology. The biometric authentication technology performs identity verification on the basis of characteristics specific to an individual. Fingerprint authentication is generally used for a smartphone. In the fingerprint authentication, mainly an image sensor processes fingerprint image data.
However, in recent years, performance of a digital camera is enhanced, and an example in which a fingerprint is extracted from a snapshot or the like in which a fingertip has been captured is beginning to emerge. Such an example currently does not emerge in iris authentication. Along with technological progress of a digital camera, there is a possibility that this authentication technology is broken through.
<Reference Document>
OGANE takeo, ECHIZEN isao “BiometricJammer: Use of Pseudo Fingerprint to Prevent Fingerprint Extraction from Camera Images without Inconveniencing Users”, 2D1-3, computer security symposium 2016 Akita, Japan, 2016-10.
There is also a vein authentication technology using an infrared ray. With a near-infrared ray, extraction can be also performed by altering a commercially available camera. It is possible to check a vein having 1 to 2 mm under the skin in a contactless manner. For the purpose of avoiding it, there is an attempt to use a path of a blood vessel at a deeper position for biometrics authentication by introducing a complicated device structure and an algorithm. However, there are problems related to the cost and the like.
<Reference Document>
JP patent 597844
On the other hand, with ultrasonic waves at 10 to 15 MHz, it is extremely easy to obtain a depth of permeation exceeding 1 cm. In the present technology, an ultrasonic transducer having a small size and a small height can be formed. It is possible to realize a vein authentication system which can also be installed in a smartphone system and can easily achieve a depth of permeation of 1 cm or more.
In accordance with the present technology, the thickness of the ultrasonic transducer is easily set to 0.5 mm or less. Therefore, the ultrasonic transducer can be installed in various mobile devices such as a smartphone for which excellent portability and design are required.
The ultrasonic transducer 100 according to the present technology can also be installed in various biometric authentication devices as shown in those figure. In accordance with the present technology, it is easy to fabricate a sensor unit to be extremely thin and it is possible to improve the design of the device.
It should be noted that the present technology may also take the following configurations.
(1) An ultrasonic transducer for ultrasonic imaging, including:
a piezoelectric layer which is formed of a piezoelectric material and generates ultrasonic waves;
an acoustic attenuation layer formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material; and
an acoustic reflection layer which is arranged on a side of the acoustic attenuation layer and which is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, the side being opposite to the piezoelectric layer, in which
the acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
(2) The ultrasonic transducer according to (1), in which
the acoustic attenuation material has an attenuation constant of 0.55 dB/mm/MHz or more.
(3) The ultrasonic transducer according to (1) or (2), in which
the acoustic attenuation material is a composite material having a resin material or a resin as a main material and including at least any of an organic compound, an inorganic compound, or a metal material.
(4) The ultrasonic transducer according to any one of (1) to (3), in which
the acoustic reflection material is metal, an inorganic compound, or a composite material including metal and an inorganic compound.
(5) The ultrasonic transducer according to any one of (1) to (4), in which
a plurality of structures in which the acoustic attenuation layer and the acoustic reflection layer are stacked is stacked.
(6) The ultrasonic transducer according to any one of (1) to (5), in which
the acoustic reflection layer is divided at a plurality of positions.
(7) A diagnostic ultrasonic probe including an ultrasonic transducer for ultrasonic imaging, including:
a piezoelectric layer that is formed of a piezoelectric material and generates ultrasonic waves;
an acoustic attenuation layer that is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material; and
an acoustic reflection layer that is arranged on a side of the acoustic attenuation layer and is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, the side being opposite to the piezoelectric layer, in which
the acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
(8) A surgical instrument including an ultrasonic transducer for ultrasonic imaging, including:
a piezoelectric layer that is formed of a piezoelectric material and generates ultrasonic waves;
an acoustic attenuation layer that is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material; and
an acoustic reflection layer that is arranged on a side of the acoustic attenuation layer and is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, the side being opposite to the piezoelectric layer, in which
the acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
(9) A sheet-type ultrasonic probe including an ultrasonic transducer for ultrasonic imaging, including:
a piezoelectric layer that is formed of a piezoelectric material and generates ultrasonic waves;
an acoustic attenuation layer that is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material; and
an acoustic reflection layer which is arranged on a side of the acoustic attenuation layer, is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, and is divided at a plurality of positions, the side being opposite to the piezoelectric layer, in which
the acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
(10) An electronic apparatus including an ultrasonic transducer for ultrasonic imaging, including:
a piezoelectric layer that is formed of a piezoelectric material and generates ultrasonic waves;
an acoustic attenuation layer that is formed of an acoustic attenuation material having an acoustic impedance lower than that of the piezoelectric material; and
an acoustic reflection layer that is arranged on a side of the acoustic attenuation layer and is formed of an acoustic reflection material having an acoustic impedance higher than that of the acoustic attenuation material, the side being opposite to the piezoelectric layer, in which
the acoustic attenuation layer has a thickness which is integer multiple of ½ of a wavelength of an ultrasonic wave generated in the piezoelectric layer, the wavelength being inside the acoustic attenuation layer.
Number | Date | Country | Kind |
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2017-153865 | Aug 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/022074 | 6/8/2018 | WO | 00 |