The present invention relates to an ultrasound probe for diagnostic images that includes a set or array of electroacoustic transducers configured to generate an ultrasonic beam to be introduced into a body under examination, the electroacoustic transducers being arranged such to define one or more scan planes.
A type of ultrasound probes, generally called array probes, may be, for example, linear or convex phased array probes, and are widely used for diagnostic purposes in several technical fields and above all in the medical field.
The major advantage of such probes is having a predetermined amount of electroacoustic transducers arranged side by side only along one line (linear probe) or along two or more lines (two-dimensional probe) such to generate an ultrasonic beam whose space features, called focusing, can be electronically controlled by timing the emission of each individual electroacoustic transducer of the array.
Thus, it is possible to control the ultrasonic beam profile on the scan plane, that is the plane passing substantially through the centre of each electroacoustic transducer of the array, along which the wavefront travels and echoes generated by the body under examination are reflected in order to be detected by the probe.
Therefore, that scan plane corresponds to the image plane.
On the contrary, for a plane perpendicular to the array but transverse to such scan plane, for example perpendicular thereto, the beam profile is hard to be controlled since it substantially corresponds to the wavefront defined by the natural aperture of an individual electroacoustic transducer.
This means that on the plane transverse to the scan plane neither the presence of side lobes in the ultrasonic beam nor the presence of an unshaped acoustic field in the near field can be avoided with electronic controls, and therefore the profile of said ultrasonic beam is not very homogeneous.
While in the scan plane, as already pointed out above, a focusing of the energy at different sites of the scan plane can be defined by controlling phase shifting of acoustic pulses upon emission or reception, in the transverse plane such focusing cannot be electrically controlled since the beam profile corresponds to that of an individual transducer, as various electroacoustic transducers to be controlled with possible emission phase shifting are not provided on that transverse plane.
This substantial non-homogeneity leads to a signal response from reflectors arranged on the transverse plane in areas farther from the scan plane and this causes the reflected signal to be subjected to interferences and degradation.
In order to overcome such drawbacks different solutions have been envisaged, such as the use of several acoustic lenses or the partition of each individual electroacoustic transducer into several electronically controlled sub-elements with a variable aperture and possibly with variable delays for a deep focusing.
This second solution, in particular, provides several sub-elements, arranged according to a direction transverse to the scan plane, which can be electronically controlled in order to carry out a focusing also in the transverse direction.
However, those solutions do not provide satisfactory results, or results important enough to justify the related increase in complexity and manufacturing costs.
The present invention aims at overcoming the above mentioned drawbacks of known probes.
Such aim is achieved by providing a probe having the features defined hereinbefore and further having one or more layers provided to match acoustic impedance characteristics of transducers with acoustic impedance characteristics of tissues of the body under examination, such layers overlapping the transducers, on the face emitting and receiving acoustic pulses by the transducers.
According to the invention, the acoustic properties of the material or materials constituting said one or more acoustic impedance matching layers and/or the geometric shape of said acoustic impedance matching layers and/or the material and/or the structure of the transducers are such that the ultrasonic beam emitted from said electroacoustic transducers is apodized, so that the profile of said ultrasonic beam in a transverse plane perpendicular to the scan plane and parallel to the direction of propagation of the ultrasonic beam has a substantial high homogeneity level, the emitted ultrasonic beam having a predetermined higher intensity uniformity in the part of said ultrasonic beam closer to the scan plane and a predetermined lower intensity of side lobes of said ultrasonic beam.
Thus, advantageously, the one or more layers already provided within the probe are used, which match the acoustic impedance of tissues of the body under examination with the acoustic impedance of electroacoustic transducers, and therefore allow the energy to be transferred at the greatest extent between the electroacoustic transducers and tissues of the body under examination, thereby guaranteeing a greater sensitivity and bandwidth, for the ultrasonic beam to be apodized on the transverse plane such to concentrate the acoustic energy in a central area in the vicinity of the scan plane and to increase the difference in the acoustic energy between such central area and the peripheral areas farther from the scan plane.
The use of pre-existing elements, with only some simple structural changes to be applied thereto, provides for a very simple manufacturing process and for containing costs.
In a first embodiment according to the invention, the ultrasound probe is provided with transducers made of a piezoelectric composite material.
Such transducers are known and advantageously have a high mechanical coupling coefficient and low acoustic impedance, and are generally made of a ceramic material and a polymer material, the two materials being firmly joined together according to predetermined ratios and geometries.
For example, the transducers made of composite material can be composed of piezoelectric material with notches filled with resin.
In one embodiment, such transducers have such a specific structure of the composite material where the ceramic/resin ratio is not constant but changes at least from the center of the transducer (line of the scan plane) to the outside thereof
More particularly, in order to achieve the apodization effect the ceramic/resin ratio is not constant but decreases from the centre of the transducer (line of the scan plane) to the outside thereof
According to a second alternative embodiment, electroacoustic transducers are of the so called CMUT type (Capacitive Micromachined Ultrasonic Transducers).
Such transducers are composed of capacitive electrostatic micro cells with variable capacity made of a metalized membrane constituting the first electrode and supported over a heavily doped silicon substrate, upon which a second electrode is secured.
Ultrasounds are generated and received by changing the electrostatic force between the two electrodes.
This type of transducers has some advantages, for example has a wide bandwidth and ease of fabrication and integration with other electronic components.
In this second embodiment, similar to the above description for piezoelectric composite transducers, the emitted ultrasonic beam may be apodized on the transverse plane by changing, for example, the density of electrostatic micro cells starting from the central part of the transducer to the periphery thereof.
More particularly, the apodization effect is achieved, for example, by reducing the density of the electrostatic micro cells starting from the central part of the transducer to the periphery thereof.
In a third embodiment of the invention, the ultrasound probe is provided only with one acoustic impedance matching layer, which has a lower acoustic absorption in the central part closer to the scan plane and a greater acoustic absorption in side parts farther from the scan plane.
This embodiment has the advantage of a very simple construction since only one acoustic impedance matching layer is required, having an absorption which changes depending on the distance from the center.
Such variability in the absorption is obtained by modifying, particularly by doping, a homogeneous material with other materials that have predetermined acoustic properties and that are embedded with a variable distribution with regard to the distance from the center, such that the result of absorbing acoustic energy in the farther areas from the scan plane is achieved.
A fourth embodiment provides for an additional acoustic impedance matching layer overlapping the first one and at least one of such acoustic impedance matching layers has at least a curved surface.
More particularly, the interface surface between the two layers has a concave shape, such that the layer overlapping the electroacoustic transducers is thicker at the peripheral parts of the electroacoustic transducers of the array and it is thinner at the central electroacoustic transducers of the array.
In another embodiment, at least one of the acoustic impedance matching layers is made of a material filled with glass and/or ceramic powder or the like.
This allows obtaining layers made of a doped material, wherein the acoustic absorption can be changed by acting on the amount of powder contained therein and on the particle size thereof.
In a preferred embodiment, the acoustic impedance matching layer adjacent to the electroacoustic transducers is an apodizing layer made of a sound absorbing material.
The layer contacting the body under examination on the contrary is a focusing layer made of non-absorbing material.
The focusing layer is made of a material having a propagation velocity slower than the propagation velocity of the material constituting the apodizing layer, such that the difference in the propagation velocity between said focusing layer and said apodizing layer constitutes an acoustic lens allowing for the ultrasonic beam to be acoustically focused in a predetermined site.
In a variant embodiment, two additional acoustic impedance matching layers are provided between the electroacoustic transducers and the apodizing layer.
Therefore, a multi-layer is obtained further acting for minimizing internal reflections.
Moreover, it is possible to have the two additional acoustic impedance matching layers used as resonator elements, with the advantage of obtaining a wider transmission band.
In fact, the thickness of the transducers, the thickness of the transducer and the first acoustic impedance matching layer, and the thickness of the transducer and the first and the second acoustic impedance matching layer, define three different resonance frequencies because there is a difference in the acoustic impedance of the transducers and of the acoustic impedance matching layers, thus causing reflections at the interfaces.
In the transmission spectrum, when the acoustic energy component relative to the first resonance frequency begins to fade, the increase beging relative to the second resonance frequency and so on.
This can allow obtaining a wider transmission band.
In an embodiment, the two additional acoustic impedance matching layers have the same thickness.
In another embodiment, the two additional acoustic impedance matching layers have different thickness.
In still another embodiment, at least one of the two further acoustic impedance matching layers has the same thickness of the electroacoustic transducers and/or the apodizing layer.
In still another embodiment, the apodizing layer is made of polymer material, preferably resin.
In still annother embodiment, the material constituting the apodizing layer, preferably the resin, is filled with one or more ceramic powders or the like, preferably alumina or glass, with a particle size preferably ranging from 80 to 200 μm.
In still another embodiment, the focusing layer is made of an elastomeric material, preferably silicone or the like.
Annother embodiment provides for the material constituting the focusing layer, preferably silicone as mentioned above or the like, to be filled with one or more fine powders, with a particle size preferably ranging from 1 to 10 μm. Advantageously, this does not generate absorption.
These and other characteristics and advantages of the present invention will be more clear from the following description of some embodiments shown in attached drawings, wherein:
Detailed descriptions of embodiments of the invention are provided herein. It is to be understood, however, that the present invention may be embodied in various forms. Therefore, the specific details disclosed herein are not to be interpreted as limiting, but rather as a representative basis for teaching one skilled in the art how to employ the present invention in virtually any detailed system, structure, or manner.
For simplicity reasons a linear probe is shown; however, it is possible to apply the invention to any type of probe as mentioned hereinbefore.
Construction characteristics of the probe are intentionally schematic since they are not the subject matter of the present invention.
The illustrated embodiment relates to an ultrasound probe 1 for diagnostic images that includes a body 10, and a set or array 11 of electroacoustic transducers 110 for generating an ultrasonic beam to be introduced into the body under examination.
The electroacoustic transducers are arranged along a line such to define a scan plane 14.
The probe also includes one or more layers 12 for matching acoustic impedance characteristics of transducers 110 with acoustic impedance characteristics of tissues of the body under examination, t layers overlapping the transducers 110, on the face emitting and receiving acoustic pulses by transducers 110.
The acoustic properties of the material or materials constituting the one or more acoustic impedance matching layers 12 and/or the geometric shape of the acoustic impedance matching layers 12 and/or the material and/or the structure of the transducers 110 are such that the ultrasonic beam emitted from the electroacoustic transducers 110 is focused and apodized, so that the profile of said ultrasonic beam in a plane 15 transverse to, particularly perpendicular to the scan plane 14 and parallel to the direction of propagation of the ultrasonic beam has a high homogeneity level, the emitted pulse having a higher intensity uniformity in the part closer to the scan plane and a lower intensity of side lobes.
This can be clearly seen in
The scan plane 14 is the plane substantially passing through the central part of each electroacoustic transducer 110 and corresponds to the image plane.
Actually, the ultrasonic beam will also have a certain aperture in the transverse plane, that is the region with the highest intensity will become wider as the sound pulse travels away from the electroacoustic transducers.
This is schematically shown in
The beam length on the transverse plane 15 leads to a signal response from reflectors arranged on the transverse plane 15 in areas farther from the scan plane 14, and this leads to interferences and degradation of the reflected signal and to the generation of artifacts with such non uniform beam profile.
According to the present invention, by acting on the geometric shape and on materials constituting the acoustic impedance matching layers and/or the electroacoustic transducers it is possible to obtain an apodization allowing the ultrasonic beam profile to be changed, generating a new apodized ultrasonic beam 17, having a uniformity greater than that of the unapodized ultrasonic beam 16.
Thus the acoustic energy is uniformly distributed from the scan plane to the outside and thus reflection effects generated by structures farther from the scan plane 14 are limited.
As it can be clearly seen, the acoustic field is not shaped in the near field, having a high non-homogeneity which adversely affects the quality of the reconstructed image, above all in the area close to transducers.
Past the near field, it can be easily seen that the ultrasonic beam has an enlarged and very irregular profile and such non-homogeneities lead to the above mentioned drawbacks.
It can be clearly noted that in the near field the state of the energy distribution is much more homogeneous than the corresponding one in
According to the illustrated embodiment, the transducers are of the ceramic piezoelectric composite type, and comprise ceramic piezoelectric elements 111 buried into a polymer material matrix 112.
Ceramic piezoelectric elements 111 are arranged such to be highly concentrated at the central area of the transducer 110, that is in the vicinity of the scan plane 14, and such to be more spaced apart in the side areas farther from the scan plane 14, such that acoustic pulses are emitted with a higher intensity in the central area of the transducer 110.
In a further embodiment, the transducer is composed of piezoelectric material with notches filled with resin, having such a specific structure that a ceramic/resin ratio decreases as the distance from the scan plane 14 increases.
In this embodiment, the ultrasound probe is provided only with one acoustic impedance matching layer 12, which is an apodizing layer 120, and has a lower sound absorption in the central portion closer to the scan plane 14 and a greater sound absorption in the side areas farther from the scan plane 14.
The electroacoustic transducer array 11 on the pulse emitting/receiving face is overlapped by the apodizing layer 120 with a variable absorption depending on the distance from the center, while on the opposite face it has a high absorption backing layer 13 for damping pulses emitted in that direction.
A second embodiment, shown in
In a further embodiment, at least one of the acoustic impedance matching layers is made of a material filled with glass and/or ceramic powder or the like.
In a preferred embodiment the apodizing layer 120 is made of a sound absorbing material.
On the contrary, the layer in contact with the body under examination is a focusing layer 121 and it is made of a non absorbing material.
The focusing layer 121 is made of a material having a propagation velocity slower than the propagation velocity of the material constituting the apodizing layer 120, such that the difference in the propagation velocity between the focusing layer 121 and the apodizing layer 120 makes an acoustic lens, in order to allow the ultrasonic beam to be acoustically focused in a predetermined site.
In a further embodiment, the apodizing layer 120 is made of polymer material, preferably resin.
In a further embodiment, the material constituting the apodizing layer 120, preferably said resin, is filled with one or more ceramic powders or the like, preferably alumina or glass, with a particle size preferably ranging from 80 to 200 μm.
In a further embodiment, the focusing layer 121 is made of an elastomeric material, preferably silicone or the like.
A further embodiment provides for the material constituting the focusing layer 121, preferably silicone or the like, to be filled with fine powders, with a particle size preferably ranging from 1 to 10 μm.
In a preferred embodiment, the electroacoustic transducers have an acoustic impedance of about 25 rayls, the apodizing layer 120 has an acoustic impedance of about 3 rayls, the focusing layer has an acoustic impedance substantially equal to that of tissues of the body under examination, and the additional acoustic impedance matching layers 122 and 123 have an acoustic impedance of about 12 rayls and 6 rayls respectively.
The described embodiments of the combinations of layers are not to be intended as limitative since technical results provided by the invention can be obtained with the layers in any combination providing for the same variability of the sound absorption in the direction transverse to the scan plane and substantially of the width of the electroacoustic transducer array.
Moreover, while the invention has been described in connection with the above described embodiments, it is not intended to limit the scope of the invention to the particular forms set forth, but on the contrary, it is intended to cover such alternatives, modifications, and equivalents as may be included within the scope of the invention. Further, the scope of the present invention fully encompasses other embodiments that may become obvious to those skilled in the art and the scope of the present invention is limited only by the appended claims.
Number | Date | Country | Kind |
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GE2010A000018 | Feb 2010 | IT | national |