The disclosure relates to an ultrasound probe for observing an inside of a subject using ultrasound.
An endoscope is combined with an ultrasound probe to form an ultrasound endoscope. An example of the ultrasound probe for use in a subject includes a thin ultrasound probe that is used by passing through a treatment tool channel of an endoscope. Such an ultrasound probe is used in such a manner that an ultrasound transmitting and receiving unit is covered with a balloon, and the balloon is filled with water in order to achieve acoustic matching between the ultrasound transmitting and receiving unit and an observation target (such as an organ) (for example, refer to JP 2006-280407 A). The balloon is structured in such a manner that O rings are provided on opening portions at both ends of a cylindrical flexible membrane (rubber membrane). The balloon is attached when the O rings are fitted into grooves provided on a distal end side and a proximal end side of the ultrasound transmitting and receiving unit. Conventionally, such a balloon locking portion is formed of an insulation material such as resin in order to ensure electrical insulation properties between the balloon locking portion and the ultrasound transmitting and receiving unit.
In some embodiments, an ultrasound probe includes: an ultrasound transmitting and receiving unit provided on an insertion portion configured to be inserted into a subject, the ultrasound transmitting and receiving unit having a plurality of piezoelectric elements annularly arrayed to transmit ultrasound to the subject and receive an ultrasound echo reflected from the subject; a balloon locking portion attached on a distal end side of the ultrasound transmitting and receiving unit and having a groove portion for locking an opening end part of a balloon that covers the ultrasound transmitting and receiving unit, the balloon locking portion being formed of metal or carbon, the balloon locking portion having, on an outer periphery thereof, a depression leading to the groove portion; and an insulating portion provided between the ultrasound transmitting and receiving unit and the balloon locking portion, the insulating portion being formed of insulating material.
The above and other features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Hereinafter, ultrasound probes according to some embodiments of the present invention will be described with reference to the drawings. The present invention is not limited by these embodiments. Although the following embodiments will be described using an ultrasound probe provided on an ultrasound endoscope as an example, the ultrasound probe according to the present invention can be generally applied to an ultrasound probe for use in a living body such as a thin ultrasound probe that is used in a subject by passing through a treatment tool channel of an endoscope.
The same reference signs are used to designate the same elements throughout the drawings. The drawings are only schematic, and a relation between thickness and width of each member and a ratio of each member or the like are different from actual ones. Dimensional relations and ratios between the elements in the different drawings may also be different from one another.
The ultrasound endoscope 2 is a combination of an ultrasound probe with an endoscopic examination unit having an image sensor and an observation optical system including a lens or the like. The ultrasound endoscope 2 has an endoscopic examination function and an ultrasound observation function. The endoscopic examination apparatus 3 controls the endoscopic examination function and processes an output signal output from the ultrasound endoscope 2 by means of the endoscopic examination. The ultrasound observation apparatus 4 controls the ultrasound observation function and processes an output signal output from the ultrasound endoscope 2 by means of the ultrasound observation. The display device 5 acquires signals output from, for example, the endoscopic examination apparatus 3 and the ultrasound observation apparatus 4, and appropriately displays at least one of an endoscope image and an ultrasound tomographic image. The light source device 6 includes a light source for supplying illumination light for performing the endoscopic examination.
The ultrasound endoscope 2 includes an insertion portion 10, an operating unit 11 continuously provided on a proximal end side of the insertion portion 10, and a universal cable 12 extending from a side portion of the operating unit 11. The insertion portion 10 is inserted into a body to transmit an ultrasound signal in a subject and receive the ultrasound signal reflected in the subject. The universal cable 12 has a connector unit 13 provided at an end portion different from an end portion close to the operating unit 11. The connector unit 13 is connected to each of the video cable 7, the ultrasound cable 8, and the light source cable 9.
The insertion portion 10 includes a distal end hard portion 10a formed of a hard member, a curve portion 10b configured to be freely curved, and a flexible pipe portion 10c having flexibility, which are continuously provided in order from a distal end side. A proximal end of the flexible pipe portion 10c is continuously provided on a distal end side of the operating unit 11. An ultrasound transmitting and receiving unit 101 to be described later is arranged on the distal end hard portion 10a.
A treatment tool insertion opening 11a for introducing a treatment tool such as a puncture needle into the body is provided in the operating unit 11. A treatment tool insertion passage is provided inside the insertion portion 10, and the treatment tool insertion opening 11a serves as an insertion opening for the treatment tool insertion passage.
The ultrasound endoscope 2 and the endoscopic examination apparatus 3 are electrically connected by the video cable 7 connected to the connector unit 13. The ultrasound endoscope 2 and the ultrasound observation apparatus 4 are electrically connected by the ultrasound cable 8 connected to the connector unit 13. The light source cable 9 is an optical fiber cable, and the ultrasound endoscope 2 and the light source device 6 guide the illumination light from the light source of the light source device 6 to the ultrasound endoscope 2 by means of the light source cable 9 connected to the connector unit 13.
The ultrasound probe 100 includes the ultrasound transmitting and receiving unit 101, an insulating portion 102, a balloon locking portion 103, and a signal line (not illustrated). The ultrasound transmitting and receiving unit 101 transmits the ultrasound and receives the ultrasound (ultrasound echo) reflected from the observation target. The insulating portion 102 is provided on a distal end side of the ultrasound transmitting and receiving unit 101. The balloon locking portion 103 is provided on a distal end side of the insulating portion 102 and configured to lock a balloon that covers the ultrasound transmitting and receiving unit 101. The signal line transmits and receives an electric signal between the ultrasound transmitting and receiving unit 101 and the ultrasound observation apparatus 4. The balloon is structured in such a manner that O rings are provided on opening portions at both ends of a cylindrical flexible membrane (rubber membrane). One of the O rings is fit and fixed into a groove portion 104 formed on an outer periphery of the balloon locking portion 103. A detailed configuration of the ultrasound probe 100 will be described later.
The ultrasound transmitting and receiving unit 101 is joined to the endoscopic examination unit 200 via a joint portion 105. A groove portion 106 into which the other O ring provided on the balloon is fit is formed on the joint portion 105. A feed-water inlet 107 for supplying water with which the balloon is filled is provided in a region of the joint portion 105 which is closer to the ultrasound transmitting and receiving unit 101 than the groove portion 106.
The endoscopic examination unit 200 includes an illumination lens 201, an objective lens 202, an air/water supply port 203, and a suction/forceps port 204. The illumination lens 201 guides the illumination light to the observation target (surface of the organ or the like). The objective lens 202 collects the reflected light reflected from the surface of the organ or the like. The air/water supply port 203 is configured to supply gas or liquid into a body cavity. The suction/forceps port 204 is configured to suck gas or liquid in the body cavity, and a pair of forceps is configured to be attached to the suction/forceps port 204.
When the inside of the subject is observed using the above-mentioned ultrasound endoscope system 1, the O rings provided at both ends of the balloon are fitted into the groove portion 104 of the balloon locking portion 103 and the groove portion 106 of the joint portion 105, and the insertion portion 10 is inserted into the subject, with the O rings fixed. Then, water is taken through the feed-water inlet 107, and the balloon is filled with the water. In this state, the balloon is brought into contact with the observation target, and the ultrasound observation is performed. In addition, the observation target is illuminated via the illumination lens 201 to optically observe the inside of the subject.
Next, the configuration of the ultrasound probe 100 will be described in detail.
The insulating portion 102 is a disk-shaped member formed of a resin material such as polysulfone, polyetherimide, a polyphenylene oxide, and an epoxy resin. The insulating portion 102 is fixed to a distal end surface of the ultrasound transmitting and receiving unit 101 using an adhesive or the like.
The balloon locking portion 103 is formed in a columnar shape as a whole, and the groove portion 104 that locks an opening end part of the balloon is circumferentially formed on a side surface. A distal end surface of the balloon locking portion 103 may have a curved surface shape as illustrated in
The balloon locking portion 103 is formed of a material harder than the insulating portion 102. Various indices can be used to represent the hardness of the material. As an example, the Vickers hardness is used to evaluate the hardness in the first embodiment.
For example, in a case where the insulating portion 102 is formed of the epoxy resin (Vickers hardness (HV) is 30 or less), the balloon locking portion 103 is formed of a material having a Vickers hardness of 50 or more and preferably 150 or more. Specific examples of such a material include stainless steel (Vickers hardness is about 150 to 300), a titanium alloy (Vickers hardness is about 110 to 150), a nickel alloy (Vickers hardness is about 150 to 450), and carbon (Vickers hardness is about a few thousand). As an example, the balloon locking portion 103 is formed of the stainless steel in the first embodiment.
The above-mentioned balloon locking portion 103 is fixed on the distal end side of the insulating portion 102. A method for fixing the balloon locking portion 103 to the insulating portion 102 is not particularly limited. For example, the balloon locking portion 103 may be fixed to the insulating portion 102 using an adhesive, or the balloon locking portion 103 and the insulating portion 102 may be integrally formed by means of two-color molding. Alternatively, a male screw portion may be formed on either the balloon locking portion 103 or the insulating portion 102, and a female screw portion may be formed on the other unit. Then, the male screw portion and the female screw portion may be screwed with each other. Still alternatively, a recessed portion may be provided in an end portion of either the balloon locking portion 103 or the insulating portion 102, and the other unit may be fitted into (pressed into) the recessed portion.
In the first embodiment, the two members, namely, the insulating portion 102 and the balloon locking portion 103 formed of the material harder than the insulating portion 102, are provided on the distal end side of the ultrasound transmitting and receiving unit 101 for the following reason. The inside of the ultrasound transmitting and receiving unit 101 is provided with an electrode, a signal line, and a ground wire or the like for applying a voltage to the piezoelectric element 111 that converts the electric signal and the ultrasound signal, and they are protectively grounded (refer to JP 2006-212077 A). Therefore, in order to insulate the ultrasound transmitting and receiving unit 101 from the water with which the balloon is filled when the ultrasound probe 100 is used, the insulating portion 102 is provided at the distal end.
With regard to the balloon locking portion 103, when the balloon attached to the groove portion 104 is removed after the ultrasound probe 100 is used, a mechanical load is sometimes applied to the balloon locking portion 103. In some cases, the balloon is picked out of the groove portion 104 using a thin instrument or the like. Therefore, in the first embodiment, the balloon locking portion 103 is formed of the material harder than the insulating portion 102 including the resin material. Consequently, even when the mechanical load is applied to the balloon locking portion 103, damage to the balloon locking portion 103 can be suppressed, and the life of the ultrasound probe 100 can be prolonged.
In the above-mentioned first embodiment, the balloon locking portion 103 is formed of the material harder than the insulating portion 102. However, in a case where the insulating portion 102 is formed of a sufficiently hard insulation material (for example, the Vickers hardness is 50 or more and preferably 150 or more) such as, for example, engineering plastic, the balloon locking portion 103 does not necessarily need to be formed of the material harder than the insulating portion 102. In other words, a material having a hardness equivalent to that of the insulating portion 102 may be used as the material for the balloon locking portion 103, or a material having a smaller hardness than the insulating portion 102 may be used as the material for the balloon locking portion 103. In any case, the balloon locking portion 103 only needs to be formed of a material having such a hardness as to withstand the mechanical load that is applied when the balloon is removed from the groove portion 104.
Next, a second embodiment of the present invention will be described.
As illustrated in
The insulating portion 121 is formed in a cap shape having a bottom plate portion 122 and a side wall portion 123. The bottom plate portion 122 abuts on the end surface of the ultrasound transmitting and receiving unit 101. The side wall portion 123 is formed over the entire outer periphery of the bottom plate portion 122 and covers a side surface of the end portion of the ultrasound transmitting and receiving unit 101. An adhesive (not illustrated) is disposed in a recessed portion 124 in an inner periphery of the insulating portion 121, and the end portion of the ultrasound transmitting and receiving unit 101 is fitted into the recessed portion 124, whereby the insulating portion 121 is fixed to the ultrasound transmitting and receiving unit 101.
The insulating portion 121 is formed of a resin material such as polysulfone, polyetherimide, a polyphenylene oxide, and an epoxy resin. The insulating portion 121 is fixed to the balloon locking portion 103 by means of a method similar to that of the first embodiment. Specifically, both units may be bonded together using an adhesive, or both units may be integrally formed by means of the two-color molding. Alternatively, both units may be fixed by means of the screwing or the fitting (pressing).
As described above, the outer periphery of the end portion of the ultrasound transmitting and receiving unit 101 is structured to be circumferentially covered with the insulating portion 121 formed in the cap shape, whereby the bonded part of the insulating portion 121 and the ultrasound transmitting and receiving unit 101 can be protected from the water with which the periphery is filled when the ultrasound probe 120 is used. Consequently, the life of the ultrasound probe 120 can be prolonged. In addition, an electric discharge in a radial direction at the end portion of the ultrasound transmitting and receiving unit 101 can be suppressed.
Next, a third embodiment of the present invention will be described.
As illustrated in
The insulating portion 131 has a bottom plate portion 132 and a plurality of side wall portions 133. The bottom plate portion 132 abuts on the end surface of the ultrasound transmitting and receiving unit 101. The plurality of side wall portions 133 is formed at a plurality of positions on an outer periphery of the bottom plate portion 132, and abuts on the side surface of the end portion of the ultrasound transmitting and receiving unit 101. An adhesive (not illustrated) is disposed inside these side wall portions 133, and the end portion of the ultrasound transmitting and receiving unit 101 is fitted into the side wall portions 133, whereby the insulating portion 131 is fixed to the ultrasound transmitting and receiving unit 101.
The insulating portion 131 is formed of a resin material such as polysulfone, polyetherimide, a polyphenylene oxide, and an epoxy resin. The insulating portion 131 is fixed to the balloon locking portion 103 by means of a method similar to that of the first embodiment. Specifically, both units may be bonded together using an adhesive, or both units may be integrally formed by means of the two-color molding. Alternatively, both units may be fixed by means of the screwing or the fitting (pressing).
In the third embodiment, since the plurality of separated side wall portions 133 is provided, the attachment to the ultrasound transmitting and receiving unit 101 can be easily performed as compared with a case where the side wall portion 123 is integrally provided as illustrated in
Next, a fourth embodiment of the present invention will be described.
As illustrated in
The balloon locking portion 141 is formed in a columnar shape as a whole, and a groove portion 142 that locks the opening end part of the balloon is circumferentially formed on a side surface. A distal end surface of the balloon locking portion 141 may have a curved surface shape as illustrated in
The balloon locking portion 141 is formed of a material harder than the insulating portion 121. Examples of the material include metal such as stainless steel and carbon. A condition for the hardness of the balloon locking portion 141 and a specific material are similar to those of the first embodiment. The above-mentioned balloon locking portion 141 is fixed to the insulating portion 121 by means of the method such as the bonding, the two-color molding, the screwing, and the fitting (pressing) in the same way as the first embodiment.
When the balloon is removed, an instrument such as a pair of tweezers is put into the depression 143, and the instrument only needs to be moved along the depression 143 so that the end portion of the balloon fitted into the groove portion 142 is scooped out. In this case, since the balloon locking portion 141 is formed of the hard material such as the stainless steel and the carbon as mentioned above, the damage to the balloon locking portion 141 can be suppressed even when the instrument comes into contact with the balloon locking portion 141.
Next, a fifth embodiment of the present invention will be described.
As illustrated in
The insulating portion 151 is formed in a cap shape in the same way as the second embodiment (refer to the insulating portion 121 in
The balloon locking portion 152 is formed in a columnar shape as a whole, and a groove portion 153 that locks the opening end part of the balloon is circumferentially formed on a side surface. A distal end surface of the balloon locking portion 152 may have a curved surface shape as illustrated in
A depression 154 leading to the groove portion 153 is provided on the insulating portion 151 and the balloon locking portion 152, and a protective member 155 is disposed on surfaces (a bottom surface and side surfaces) of the depression 154. The depression 154 is used when the balloon fitted into the groove portion 153 is removed after the ultrasound probe 150 is used. The depression 154 is preferably inclined so that the depth gradually becomes deeper toward the bottom of the groove portion 153.
The protective member 155 is formed of a material harder than the insulating portion 151. For example, in a case where the insulating portion 151 is formed of the epoxy resin having a Vickers hardness of 30 or less, it is preferable that the protective member 155 is formed of a material having a Vickers hardness of 50 or more and preferably 150 or more. More specifically, examples of the material for the protective member 155 include metal such as stainless steel, a titanium alloy, and a nickel alloy and carbon.
A method for disposing the protective member 155 in the depression 154 is not particularly limited. As an example, a plate-shaped or membranous member formed of metal or carbon only needs to be bonded to the depression 154.
As described above, the depression 154 is provided to extend over the insulating portion 151 and the balloon locking portion 152, whereby the work of removing the balloon from the groove portion 153 can be easily performed. Since the insulating portion 151 is covered with the protective member 155, the damage to the insulating portion 151 can be suppressed even when the instrument (such as a pair of tweezers) used for the removal of the balloon comes into contact with the depression 154.
Next, a sixth embodiment of the present invention will be described.
As illustrated in
The outer shape of the insulating portion 161 is a cap shape in the same way as the second embodiment (refer to the insulating portion 121 in
The balloon locking portion 162 is formed in a columnar shape as a whole, and a groove portion 165 that locks the opening end part of the balloon is circumferentially formed on a side surface. An opening 166 communicating with the through hole 164 of the insulating portion 161 is provided inside the balloon locking portion 162. The above-mentioned balloon locking portion 162 is formed of a material harder than the insulating portion 161. Examples of the material include metal such as stainless steel and carbon. A condition for the hardness of the balloon locking portion 162 and a specific material are similar to those of the first embodiment. The balloon locking portion 162 is fixed to the insulating portion 161 by means of the method such as the bonding, the two-color molding, the screwing, and the fitting (pressing) in the same way as the first embodiment.
The fall prevention member 163 is such a member that a distal end of a rod-shaped member is bent into a hook. The length of the bent distal end part is preferably equal to or longer than the inner diameter of the through hole 164 of the insulating portion 161. The above-mentioned fall prevention member 163 is preferably formed of an insulation material such as hard plastic and carbon. Alternatively, in a case where the fall prevention member 163 is formed of a conductive material such as metal, it is preferable that a surface of the fall prevention member 163 is coated with an insulation material such as resin. Consequently, a short circuit between the fall prevention member 163 and the balloon locking portion 162 can be prevented.
When the ultrasound probe 160 is assembled, the fall prevention member 163 is caused to pass through the through hole 164 of the insulating portion 161, and the part bent into the hook is caused to project toward the opening 166 of the balloon locking portion 162. In this state, the insulating portion 161 and the ultrasound transmitting and receiving unit 101 are bonded together.
Since the above-mentioned fall prevention member 163 is provided, the insulating portion 161 is caught on the fall prevention member 163 even if the insulating portion 161 comes off the ultrasound transmitting and receiving unit 101. Therefore, the insulating portion 161 and the balloon locking portion 162 can be prevented from falling off.
First Modification
Next, a first modification of the sixth embodiment of the present invention will be described.
As illustrated in
Consequently, even when the fall prevention member 163 is formed of the conductive material such as the metal, the short circuit between the fall prevention member 163 and the balloon locking portion 162 can be prevented, and the ultrasound transmitting and receiving unit 101, the insulating portion 161, and the balloon locking portion 162 can be fixed more firmly.
Second Modification
Next, a second modification of the sixth embodiment of the present invention will be described.
As illustrated in
Since the above-mentioned insulation coat 172 is provided, even when the fall prevention member 163 is formed of the conductive material such as the metal, the short circuit between the fall prevention member 163 and the balloon locking portion 162 can be prevented.
Third Modification
Next, a third modification of the sixth embodiment of the present invention will be described.
As illustrated in
The short circuit between the fall prevention member 163 and the balloon locking portion 162 can also be prevented when the above-mentioned insulation member 173 is provided.
Fourth Modification
Next, a fourth modification of the sixth embodiment of the present invention will be described.
As illustrated in
Consequently, even when the fall prevention member 163 is formed of the conductive material such as the metal, the short circuit between the fall prevention member 163 and the balloon locking portion 162 can be prevented more reliably, and the ultrasound transmitting and receiving unit 101, the insulating portion 161, and the balloon locking portion 162 can be fixed more firmly.
In the first to sixth embodiments and the first to fourth modifications of the present invention described above, the type of the ultrasound transmitting and receiving unit 101 is the electronic radial scanning type in which the plurality of rectangular piezoelectric elements 111 is annularly arrayed. However, the first to sixth embodiments and the first to fourth modifications may also be applied to an ultrasound probe having a linear ultrasound transmitting and receiving unit in which a plurality of piezoelectric elements is linearly arrayed, a convex ultrasound transmitting and receiving unit in which a plurality of piezoelectric elements is arrayed in a protruding curved surface shape, or a mechanical radial scanning ultrasound transmitting and receiving unit in which a single piezoelectric element is mechanically rotated.
According to some embodiments, since an insulating portion and a balloon locking portion formed of a material harder than the insulating portion are provided on a distal end side of an ultrasound transmitting and receiving unit, it is possible to ensure insulation properties between the balloon locking portion and the ultrasound transmitting and receiving unit, and to suppress damage to the balloon locking portion even when a mechanical load is applied to the balloon locking portion.
The above-described present invention is not limited to the first to sixth embodiments and the first to fourth modifications thereof, and can be variously changed in accordance with the specification or the like. For example, some components may be excluded from all the components described in the first to sixth embodiments and the first to fourth modifications thereof to form the present invention. It is obvious from the above description that various other embodiments can be provided within the range of the present invention.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2015-035717 | Feb 2015 | JP | national |
This application is a continuation of PCT international application Ser. No. PCT/JP2015/083252, filed on Nov. 26, 2015 which designates the United States, incorporated herein by reference, and which claims the benefit of priority from Japanese Patent Application No. 2015-035717, filed on Feb. 25, 2015, incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2015/083252 | Nov 2015 | US |
Child | 15468175 | US |