In general, the disclosure describes an ultrasound inspection scanner and methods for performing ultrasound inspections. The ultrasound inspection scanner is specifically configured to perform ultrasound inspections of supported pipes at risk of touch point corrosion.
Touch point corrosion of a pipe, sometimes referred to as a tubular, may occur at a wall section of a pipe where the pipe is supported by a pipe support. Touch point corrosion may cause an operational risk for the pipe. Nondestructive testing using an ultrasound inspection scanner may be used to determine whether and to the extent that touch point corrosion has reduced the wall thickness of the pipe. An ultrasound inspection scanner may be mounted on the outer diameter of a pipe for performing ultrasound testing of the pipe at the wall section subject to touch point corrosion. An ultrasound inspection scanner includes at least one probe apparatus for projecting and receiving acoustic waves to measure wall thickness of a pipe that may have been impacted by touch point corrosion. The probe apparatus is placed adjacent to the pipe in the proximate location of the wall section being scanned. However, positioning the ultrasound inspection scanner and the probe apparatus adjacent to the pipe can be difficult due to the shape and positioning of the pipe support or other interfering structures. There may be limited space for mounting the ultrasound inspection scanner and for positioning the probe apparatus.
What is needed is an improved ultrasound inspection scanner that allows the ultrasound inspection scanner and the probe apparatus to be effectively positioned and moved so as to facilitate touch point corrosion inspections.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. However, many modifications are possible without materially departing from the teachings of this disclosure. Accordingly, such modifications are intended to be included within the scope of this disclosure as defined in the claims. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
An embodiment of the present disclosure provides an ultrasonic testing (UT) inspection scanner for scanning a pipe. The UT inspection scanner may comprise a frame assembly having a first frame section and a second frame section coupled together, e.g. hinged together, wherein the frame assembly is configured to be positioned between an open position to allow the frame assembly to be placed on the pipe and a closed position where the frame assembly is mounted on the pipe with the frame assembly extending around a circumference of the pipe. Additionally, the UT inspection scanner may comprise a first probe carrier and a second probe carrier, each having an elongated shape with first and second attachment ends as well as first and second extended ends, respectively. A first probe apparatus may be coupled to the first probe carrier, wherein the first probe apparatus is attached at the first extended end of the first probe carrier. A second probe apparatus may be coupled to the second probe carrier, wherein the second probe apparatus is attached at the second extended end of the second probe carrier. A wheel may be attached to the frame assembly and configured to allow the frame assembly to move longitudinally on the pipe when the frame assembly is in the closed position.
Another embodiment of the present disclosure further provides the UT inspection scanner described above wherein the first probe carrier and the second probe carrier are attached to a bottom section of the frame assembly and extend longitudinally from the frame assembly.
Certain embodiments of the disclosure will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements. It is emphasized that, in accordance with standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of various features may be arbitrarily increased or reduced for clarity of discussion. It should be understood, however, that the accompanying figures illustrate the various implementations described herein and are not meant to limit the scope of various technologies described herein, and:
In the following description, numerous details are set forth to provide an understanding of some embodiments of the present disclosure. It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. However, it will be understood by those of ordinary skill in the art that the system and/or methodology may be practiced without these details and that numerous variations or modifications from the described embodiments are possible. This description is not to be taken in a limiting sense, but rather made merely for the purpose of describing general principles of the implementations. The scope of the described implementations should be ascertained with reference to the issued claims.
As used herein, the terms “connect”, “connection”, “connected”, “in connection with”, and “connecting” are used to mean “in direct connection with” or “in connection with via one or more elements”; and the term “set” is used to mean “one element” or “more than one element”. Further, the terms “couple”, “coupling”, “coupled”, “coupled together”, and “coupled with” are used to mean “directly coupled together” or “coupled together via one or more elements”. As used herein, the terms “up” and “down”; “upper” and “lower”; “top” and “bottom”; and other like terms indicating relative positions to a given point or element are utilized to more clearly describe some elements.
According to an embodiment, an ultrasonic testing inspection scanner is provided for scanning a pipe. The inspection scanner may comprise a frame assembly having a first frame section and a second frame section coupled together, e.g. hinged together, wherein the frame assembly is configured to be positioned between an open position to allow the frame assembly to be placed on the pipe and a closed position where the frame assembly is mounted on the pipe with the frame assembly extending around a circumference of the pipe. Additionally, the inspection scanner may comprise a first probe carrier and a second probe carrier, each having an elongated shape with first and second attachment ends as well as first and second extended ends, respectively. A first probe apparatus may be coupled to the first probe carrier and a second probe apparatus may be coupled to the second probe carrier in an orientation which facilitates testing of the pipe in obstructed or difficult to reach areas, e.g. proximate a pipe support.
Referring generally to
Frame assembly 102 is formed by a first frame section 108 and a second frame section 110. In the embodiment shown in
Frame sections 108, 110 may each have a semi-circular shape to form the frame assembly 102. In a closed position, the illustrated frame assembly 102 has a cylindrical shape which establishes a frame center 118 and a frame longitudinal axis 119 extending longitudinally through the frame assembly 102 (see
A wheel assembly 126 may be secured at a top section of the frame assembly 102. Wheel assembly 126 includes a wheel support 130 for supporting a wheel 132 on the frame assembly 102. Wheel support 130 positions wheel 132 to extend from a first frame side 138 of the frame assembly 102, e.g. from the first side 138 of second frame section 110 (see
Probe carrier assembly 104 may be formed by a first probe carrier 140 and a second probe carrier 142 spaced apart from one another and longitudinally extending from the frame assembly 102. Probe carriers 140, 142 each have an elongated shape and are fixed to the frame assembly 102 at one end. First probe carrier 140 may include a first extended housing 144 having a first frame connector 146 and a first probe support 150 (see
First extended housing 144 may have an elongated wedge shape configured so that the first probe carrier 140 may be positioned along the longitudinal length of a pipe 10 and adjacent to and below an outside surface of a pipe. First extended housing 144 includes a first housing outer surface 152 that extends from the internal diameter of the frame assembly 102 to the first probe support 150. First housing outer surface 152 may have a concave shape and may be disposed outwardly and above the internal diameter of the frame assembly 102 (see
First probe support 150 may be configured to allow the first probe apparatus 106 to be positioned longitudinally outwardly from the frame assembly 102. In some embodiments, the first apparatus probe 106 may be located at multiple extended positions with respect to the frame assembly 102 via adjustable extension of housing 144; substitution of different length housings 144; or adjustment of each probe apparatus 106, 107 along the corresponding probe carriers 140, 142.
Second probe carrier 142 of probe carrier assembly 104 includes a second extended housing 164 having a second frame connector 166 and a second probe support 170 (see
Second extended housing 164 may have an elongated wedge shape configured so that the second probe carrier 142 may be positioned along the longitudinal length of a pipe and adjacent to and below an outside surface of a pipe. Second extended housing 164 includes a second housing outer surface 172 that extends from the internal diameter of the frame assembly 102 to the second probe support 170. Second housing outer surface 172 may have a concave shape and may be disposed above the internal diameter of the frame assembly 102 from the second frame connector 166 to the second probe support 170 in the elevated position (see
Probe carriers 140, 142 each extend longitudinally from the frame assembly 102. First probe carrier 140 has a first longitudinal axis and second probe carrier 142 has a second longitudinal axis. The first longitudinal axis and the second longitudinal axis extending through corresponding centers of their respective probe carriers 140, 142. In the embodiment illustrated, probe carriers 140, 142 are configured so that the first longitudinal axis and the second longitudinal axis are parallel to one another and parallel to the frame longitudinal axis 119.
Probe carriers 140, 142 may be attached to and circumferentially spaced apart on a bottom half of the frame assembly 102, as shown in
Probe carriers 140, 142 are configured to extend from the frame assembly 102 to allow the probe apparatuses 106, 107 to be positioned adjacent to a pipe wall overlying a pipe support or otherwise obstructed. The separation of the frame assembly 102 from the supported probe apparatuses 106, 107 allows the frame assembly 102 to be more easily mounted on pipe 10 at a desired distance away from obstructions that may exist near the pipe support. The probe apparatuses 106, 107 may thus be positioned adjacent to a pipe wall section subject to corrosion, e.g. a wall section of the pipe engaging the pipe support, while the distant frame assembly 102 secures the UT inspection scanner 100 to the pipe 10. In some embodiments, the extended distance between the second frame side 139 of the frame assembly 102 and each of the probe apparatuses 106, 107 is greater than the internal diameter of the frame assembly 102. Referring generally to
Probe apparatuses 106, 107 each may include a probe 182 for projecting ultrasound to and for receiving ultrasound from pipe 10 (see
Each probe 182 may have a probe face through which the projected ultrasound and reflected ultrasound pass. According to some embodiments, ultrasound waves are projected from the probe 182 toward the adjustable mirror 184 and the angle of the projected ultrasound waves may be adjusted by a mirror adjustment assembly including a motor. The angle of the ultrasound waves projected from the probe 182 may be changed be moving the adjustable mirror 184 using the mirror adjustment assembly. Likewise, at least a portion of the projected ultrasound waves is reflected by the pipe and directed to the adjustable mirror which changes the angle of reflection and directs these reflected ultrasound waves to the probe 182. The combination of the probe 182 and the adjustable mirror 184 may be used to measure the thickness and width of a wall section of a pipe. For example, the probe 182 and the adjustable mirror 184 combination may be used by each probe apparatus 106, 107 to measure the remaining thickness of a wall section that has been subject to touch point corrosion.
Referring to
t′−t=Δt (equation 1)
Touch point corrosion may cause the test wall section 23 to have a wall thickness that has decreased such that a remaining wall thickness is less than the specified wall thickness for the pipe 10. The portion of the test wall section 23 that has been lost due to touch point corrosion is illustrated by an OD line 20 representing the specified or actual OD of the original pipe 10 in the test wall section 23 before corrosion reduced the wall thickness to a resulting outer pipe surface 24. A corrosion loss area 22 is schematically illustrated and located between the OD line 20 and the resulting outer diameter surface 24 at the test wall section 23.
In operation, UT inspection scanner 100 may be used to scan the pipe 10. Frame assembly 102 is placed in an open position where second frame section 110 is pivoted at the frame hinge 112 to provide a pipe access opening sized to receive the pipe 10 into the internal diameter area 124. Frame assembly 102 is then positioned on the pipe 10 and second frame section 110 is moved to the closed position where the frame sections 108, 110 are closed together. In the closed position, frame section ends 114 are adjacent to each other and the access ends 116 are adjacent to each other so that the frame assembly 102 fits around the circumference of the pipe 10 in the mounted position. Frame assembly 102 may be supported on the pipe 10 by, for example, the wheel assembly 126 and the frame connectors 146, 166. Wheel 132 engages a top surface of the pipe 10 and is configured to allow the frame assembly 102 to be longitudinally moved with respect to the pipe 10 while the frame assembly 102 is closed.
With the frame assembly 102 mounted on the pipe 10, the UT inspection scanner 100 is rolled into a test position on the pipe 10 where the probe apparatuses 106, 107 are positioned on opposite sides of a test wall section 23 of the pipe 10. Probe carriers 140, 142 extend from the frame assembly 102 to position the probe apparatuses 106, 107 a probe extended distance from the frame assembly 102. By spacing the probes 182/probe apparatuses 106, 107 a desired distance from frame assembly 102, the probes 182 are more easily positioned adjacent to a pipe support or other obstruction which could otherwise block attachment of the frame assembly 102. This facilitates positioning of the probe apparatuses 106, 107 adjacent to a desired test wall section 23 located above, for example, a pipe support while the frame assembly 102 is attached to the pipe 10 at a separate, distant location.
Probes 182 of probe apparatuses 106, 107 are used to project ultrasound waves to the test wall section 23 and to receive the reflected ultrasound waves. Signals corresponding to the reflected ultrasound waves are communicated using communication lines and power lines extending through the housing channels 174, 176 to a controller (not shown), having a processor and memory. The controller processes the reflected ultrasound waves to determine the pipe thickness at the test wall section.
UT inspection scanner 100 may be moved from one test wall section to another test wall section at longitudinally spaced apart locations by rolling the frame assembly 102 being supported on the pipe with the wheel assembly 126. Frame assembly 102 may sometimes stay in the mounted position on the pipe 10 with the frame assembly 102 in the closed position when the UT inspection scanner 100 is moved longitudinally from one test wall section to another test wall section. UT inspection scanner 100 is moved by rolling frame assembly 102 on the pipe 10 using the wheel assembly 126.
The UT inspection scanner 100 provides for effective positioning of probe apparatuses and adjustments of the probe apparatuses at a desired test wall section 23. The probe apparatuses may be efficiently moved from one test wall section to another test wall section. It should be noted the UT inspection scanner 100 may be constructed in various sizes and configurations. For example, the frame assembly 102 may be constructed with a variety of internal and external diameters and the hinged components may constructed with various materials in a variety of sizes and shapes. Similarly, the probe carriers 140, 142 may have various lengths and configurations to position each probe apparatus 106, 107 at a desired location with respect to frame assembly 102. Additionally, various types of probes 182 and corresponding mirrors and other equipment may be utilized, as known to those of ordinary skill in the art.
Although a few embodiments of the disclosure have been described in detail above, those of ordinary skill in the art will readily appreciate that many modifications are possible without materially departing from the teachings of this disclosure. For example, the pipe isolation device of the present disclosure may be modified by adding additional sealing heads to become a triple, or more, block and bleed apparatus. Accordingly, such modifications are intended to be included within the scope of this disclosure as defined in the claims. The scope of the invention should be determined only by the language of the claims that follow. The term “comprising” within the claims is intended to mean “including at least” such that the recited listing of elements in a claim are an open group. The terms “a,” “an” and other singular terms are intended to include the plural forms thereof unless specifically excluded.
The present document is based on and claims priority to U.S. Provisional Application Ser. No. 62/904,920, filed Sep. 24, 2019, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2020/051985 | 9/22/2020 | WO |
Number | Date | Country | |
---|---|---|---|
62904920 | Sep 2019 | US |