The present invention relates to an ultrasound transducer assembly for ultrasound flowmeters according to the preamble of claim 1. The present invention further relates to an ultrasound flowmeter comprising a corresponding ultrasound transducer assembly.
The sealing and contacting of ultrasound flowmeters is a technically demanding and complex process. Housing openings have to be sealed using filigree seal elements made of the best sealing material. Due to the increased use of plastics materials, with which manufacturing tolerances cannot normally be ruled out, leaks may easily occur under specific operating conditions due to the small dimensions of the seal elements. Even if high-quality sealing material and time-consuming manual processing are selected, leaks still cannot be ruled out.
In recent years, the tendency has been to position ultrasound transducers in a housing so that the ultrasound burst produced by the ultrasound transducer enters the medium through a thin housing wall, generally consisting of plastic.
An ultrasound meter which contains a one-piece housing and a separate assembly unit comprising the two ultrasound transducer bodies and the printed circuit board is known from each of EP 2 236 993 A1 and EP 2 236 995 A1. The two ultrasound transducer bodies are located in corresponding cutouts in the printed circuit board and are fixed by retaining clips on the upper and lower sides. The assembly unit comprising the ultrasound transducer bodies and the printed circuit board is fitted on a flat housing region in such a way that the ultrasound transducers transmit ultrasound through the housing in the region of the flat housing region.
A corresponding ultrasound flowmeter is known from EP 0 708 313, in which, in the housing thereof, which normally consists of a cast part, ultrasound transducers are introduced into openings assigned to each individual ultrasound transducer with the aid of a respective sleeve nut and an O-ring. A temperature sensor is likewise housed in a respective housing opening. This construction is based on a large number of individual parts. In addition, it requires complex processing of the housing.
A housing for an ultrasound flowmeter is known from EP 2 037 231 A1, in which a one-piece, monolithic housing with planar contact points arranged on the outer face for the positioning of ultrasound transducers is used. The ultrasound transducers are fastened with a specific spacing along the housing on the outer face thereof and transmit ultrasound through the wall of the housing during operation.
A device for measuring flow is known from DE 10 2005 001 895 B4, in which the fluid flow is guided around a flow partitioning wall positioned perpendicular to the direction of flow. An ultrasound transducer assembly is located at the end face of the flow-partitioning wall in a recess in the housing. The ultrasound transducer assembly comprises merely one piezo oscillator with a single earth electrode and two planar signal electrodes arranged side by side and separately from one another, wherein a radiating surface and a receiving surface for ultrasound signals are assigned to each signal electrode.
An ultrasound flowmeter having a metering insert made of plastic is known from EP 0 890 826 B1. The metering insert is located in a recess in the housing of the flowmeter and is sealed with respect to the housing on an inlet side via a single seal. In addition, the metering insert has a cover, which is sealed with respect to the metering insert via a peripheral seal.
Two passages, into each of which an ultrasonic transducer comprising an ultrasound transducer body and a respective housing is introduced, likewise with insertion of a seal, are located in the cover.
The problem addressed by the present invention is that of providing a new ultrasound transducer assembly of the generic type that enables a reduction of the production costs.
The above problem is solved by the features of the characterizing part of claim 1. Expedient embodiments of the present invention are disclosed in the dependent claims and in the description.
Since the first contact means of the ultrasound transducer body are placed or fixed in the housing, in a housing part or in a housing insert, it is possible to use ultrasound transducer bodies of simple design; in particular the ultrasound transducer bodies no longer have to be contacted peripherally. It is also no longer necessary to produce separate ultrasound transducers as ready-to-use components. Due to the transmission of ultrasound through the wall, there is no need for complex sealing measures. The number of parts and the number of manufacturing steps are reduced to a minimum. Risks of failure as a result of damage caused by an adhesive or soldered joint between the electrode and the body of the ultrasound transducer becoming defective over time are reduced. Operational reliability increases.
If a loose electrode is provided as the first contact means of the ultrasound transducer body, it can easily be placed in an indentation provided therefor in the housing or in part thereof or in the housing insert, where it can then be fixed in position between the ultrasound transducer body and the housing wall through which ultrasound is to be transmitted.
Alternatively, the first contact means may be provided as a contact layer already applied previously to the housing or to the housing part or to the housing insert. In this case, the first contact means may expediently be a conductive layer, precipitated for example from a gas phase, such as a contact layer applied by metal deposition and (previously) connected fixedly to the housing or housing part or housing insert. Alternatively, a conductive layer can be produced by plating, by thermal metal spraying or by hot-dipped coating. A powder coating made of conductive material can also be used. The ultrasound transducer body can thus easily be applied to or placed in the housing carrying the contact means.
As a further alternative embodiment, the first contact means may also be provided as a conductor layer or conductor structure integrated into the housing or into the housing part or into the housing insert. Two-component injection molding, that is to say what is known as the MID method, the hot embossing method, the mask exposure method, laser structuring or foil back injection molding can also be used for this purpose. The ultrasound transducer body can also be easily applied to or placed in the housing or housing part carrying the contact means.
The ultrasound transducer body can be fixed under a bias acting in the axial direction on the inserted electrode or on the housing wall carrying the contact means. The fixing process is expediently carried out via a spring, which simultaneously ensures electrical contact of one side of the ultrasound transducer body.
The first contact means is connected via a connecting lug, for example via a connecting lug molded integrally on the electrode and protruding upwardly or via a self-centering connection means, such as a spring, in particular in the form of what is known as a spiral spring. The latter extends along the outer periphery of the ultrasound transducer body.
In accordance with a further aspect of the present invention, which has also been claimed in a further independent claim, the ultrasound transducer body is housed in a housing insert which is pot-shaped in particular, through which ultrasound can be transmitted and which preferably consists of plastic. This housing insert is inserted into a corresponding housing opening, whereby a multi-part housing with a blind-bore-like indentation in the region of the respective transducer body can be produced. The housing insert through which ultrasound can be transmitted and which preferably consists of plastic also offers advantages in terms of production, irrespective of the design of the electrode. For example, this is true even if the electrode is fastened fixedly to the ultrasound transducer or if contact is achieved via metallization (peripheral contacting) guided upwardly from the lower face.
A closure part or a cover may be provided to close the housing insert on the upper face. In this case, the connections can be guided outward via the upper face of the closure part. The transducer assembly according to the invention can thus be produced easily as a component that can be handled independently (separate assembly unit) and is merely still to be contacted at the printed circuit board. The remaining housing may thus have a simpler form, whereby the production costs of the housing can in turn be reduced considerably.
In addition, the space surrounding the ultrasound transducer body may be filled, at least in part, with casting compound. Oxidation can thus be avoided.
The housing insert may either have just one ultrasound transducer body or a plurality (in particular a pair) of ultrasound transducer bodies, as required.
In accordance with a further aspect of the present invention, with an assembly that comprises a first and a second ultrasound transducer body, an electrical contacting (for example earth potential) fixed on the housing side and common to the first and second ultrasound transducer bodies is provided for the first main surface of each of the ultrasound transducer bodies in question. The construction can thus be simplified considerably.
The present invention further relates to an ultrasound flowmeter comprising an ultrasound transducer assembly according to at least one of claims 1 to 15.
Expedient embodiments of the present invention will be explained in greater detail hereinafter on the basis of the figures in the drawing. For the sake of clarity, recurrent features are merely provided once with a reference sign. Combinations of individual or partial features in the embodiments described below are also considered expressly to be essential to the invention.
In the figures:
The spring 9 is not only used to electrically contact the upper face of the ultrasound transducer body 4, but also to fix said ultrasound transducer body in position within the pocket-shaped recess 45.
As can be seen from
An indentation 26 is located inside the housing 2 or housing part or insert part 5 and makes it possible to guide the connecting lug 28 upwardly with a specific lateral offset from the region of the bearing surface 6.
As can be seen in
In the embodiment according to
This embodiment also allows the provision of a conductor path structure 44 along the entire housing 2 or housing part or insert part 5. In this case, both ultrasound transducer bodies 4, 7 can be connected to just one common connecting electrode, merely by means of single contacting (electrical potential P1). For example, the electrical contacting P1 may be a common earth connection.
Reference sign 5 in
The ultrasound flowmeter 1 has a measuring insert 3 located in the interior of the housing 2, said measuring insert having an annular measuring portion reducing the cross section in the embodiment illustrated specifically in
The measuring insert 3 is slid into the housing 2 of the ultrasound flowmeter 1 at one end, together with the previously described components.
An elongate housing opening 16, which is provided to receive a housing insert 5, is located in the upper face of the housing 2 (see also
The housing insert further comprises a temperature sensor 15, which extends through a bore 34 in the base region of the housing insert 5 and into the interior of the housing 2 of the ultrasound flowmeter 1 and is sealed with respect to the housing insert 5 by means of a seal element 35.
A single seal element 13 in the form of an O-ring, which is arranged peripherally in a step 17 and is of comparatively large dimension, is provided to seal the housing insert 5 with respect to the housing 2 (see
The respective ultrasound transducer body 4, 7, that is to say the respective piezoceramic plate, is located on the upper face of a bearing surface 6 against the inner wall of the pot-shaped housing insert 5. This is preferably adapted to the diameter of the ultrasound transducer body 4, 7. The contact electrode on the cover side (not illustrated in the figures) is contacted via a first, centrally arranged spring 9 guided in a retaining part 24, said spring being used expediently to tap the electrical signal or for electrical actuation. The second contact electrode (also not illustrated in the figures) is contacted via a second spiral-like spring 8, which produces the earth connection. A metal coating of the inner wall of the housing insert may also be provided instead of the second contact electrode. For simplified assembly, a slanted surface 23 is provided above the bearing surface 6 and facilitates the insertion and positioning of the respective ultrasound transducer body 4, 7 over the bearing surface 6 by centering.
A cover in the form of a printed circuit board 10 with contact paths (not illustrated) is located on the upper face of the housing insert 5 and allows direct contacting of the spring 8 and spring 9.
As can be seen in
A cover in the form of a plastic injection molded part may also be provided instead of the printed circuit board 10 for an upper closure of the housing insert 5.
The housing insert 5 is screwed to the housing in a pressure-proof and watertight manner by means of screws (not illustrated) and possibly retaining parts (also not illustrated).
A peg 14 protruding at the base region is used to fix in position the measuring insert 3 in the assembled state via a corresponding recess (not illustrated in the figures) in said measuring insert.
As can be seen in
In the variant illustrated in
The measuring insert 3 is in contact with the interior of the ultrasound flowmeter 1 via corresponding domes 21, which engage in through-openings 20 in the housing inner wall 19. The domes 21 are preferably formed such that they fill the openings 20 to the greatest possible extent so as to prevent the accumulation of air bubbles. In this embodiment the housing insert 5 can be introduced in the manner of a module for a wide range of nominal diameters.
The contacting of the ultrasound transducer bodies corresponds to that according to
To ensure sufficient stability of the housing insert under pressure, it is expedient to produce said housing insert from a high-strength material (for example plastic), preferably reinforced with an additional material (for example glass fibers).
In addition, it is expedient to take constructive measures to increase the level of rigidity, for example bracing ribs 25 in the exemplary embodiment according to
Alternatively or in addition, the housing insert 5 may be provided with a necessary material strength.
In the region of the ultrasound transducer bodies 4 and 7 and of the bearing surfaces 6, the housing insert 5 should have only a small wall thickness that enables sufficient transmission of ultrasound.
The respective housing insert 5 may also be provided with a metal coating in the region of the bearing surface 6 for electrical contacting of the ultrasound transducer body 4, 7.
The respective piezoceramic discs are expediently acoustically coupled at the wall of the housing insert 5 by means of a suitable sound-conducting paste, for example made of silicone or PFPE. Alternatively, the ultrasound transducer body 4, 7 may also be glued in place, or contacting may be implemented by soldering to a contact layer of the housing insert 5. A rigid, effectively electrically conductive connection is thus formed in particular. The further electrical contacting at the upper face of the piezoceramic disc can be implemented by the spring 9, which is preferably connected fixedly to the printed circuit board 10 or soldered thereto and presses the piezoceramic disc against the membrane-like wall of the housing insert 5 with a defined force.
In this embodiment the ultrasound transducer bodies 4 and 7 are not contacted via a metal coating of the surface of the housing insert 5, but by means of an electrode 27, which consists of a thin metal foil. The electrode 27 is connected fixedly to the lower face of the ultrasound transducer body 4 or 7, for example glued or soldered. The electrode is illustrated in an uncoupled manner on the right-hand side in
Alternatively to a fixed connection of the electrode to the respective ultrasound transducer body 4, 7, a loose arrangement with interpositioning of an acoustic coupling layer, for example of a coupling gel, a coupling paste or the like, can also be easily provided due to the construction according to the invention. In this case, the respective ultrasound transducer body 4 or 7 and the electrode 27 can be held in position and the electrical contacting can be ensured merely by the contact force of the spring 9.
The connecting lug 28 is crimped at a radial distance from the outer diameter of the electrode 27 to avoid undesired electrical contact with the outer surface of the piezoceramic disc. For this reason, a shaping or recess 26 is provided in the region of the surface 23. This also ensures an unambiguous orientation of the electrode 27 and connecting lug 28 in relation to the corresponding solder bore 36 in the printed circuit board 10.
Contacting (signal contacting) is implemented via the spring 9, which is either soldered directly to the printed circuit board 10 or contacts a conductor path located thereon. For the latter scenario, a retaining part 24 is provided for positioning of the spring 9.
The housing insert 5 has a thin-walled base and consists of plastic, and therefore the ultrasound signal produced by the ultrasound transducer body can enter the medium through the base.
The illustrations in
The cup-shaped housing insert 5 can be pre-produced together with the components located therein as a module that can be handled separately.
Number | Date | Country | Kind |
---|---|---|---|
10 2010 020 338.6 | May 2010 | DE | national |
10 2010 031 753.5 | Jul 2010 | DE | national |
10 2010 033 858.3 | Aug 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP11/02333 | 5/11/2011 | WO | 00 | 11/9/2012 |