This invention applies to the field of umbrellas and more specifically, to an umbrella that is easily assembled, disassembled, repaired, and recycled.
Conventional umbrellas break and bend easily and are typically manufactured to be replaced, instead of repaired, reused, or recycled. Thus there is a need in the umbrella field for a new and useful improved umbrella that is stronger and more resilient than conventional metal-framed umbrellas and that can be rapidly assembled (preferably without tools), easily repaired (preferably by the consumer), and easily recycled. This invention provides such a new and useful umbrella.
The following description of the preferred embodiments of the invention is not intended to limit the invention to this preferred embodiment, but rather to enable any person skilled in the art to make and use this invention.
As shown in
1. Main Shaft
The main shaft 12 of the preferred embodiments functions to support the elements of the umbrella 10. In a first variation, the main shaft 12 is preferably generally straight and rigid. The main shaft 12 preferably has a circular cross section, but may alternatively have any suitable cross section geometry. The main shaft 12 is preferably made of recycled polypropylene plastic, but may be alternatively made from any plastic, metal, wood, or any other suitable material. The main shaft 12 preferably includes a rod that provides additional structural support. The rod is preferably generally straight and rigid and may be located concentrically within the main shaft 12. The rod is preferably made of recycled aluminum, but may be alternatively made from any plastic, metal, wood, or any other suitable material. The rod is preferably connected to the main shaft 12 through a snap fit, press fit, or though any other suitable connection. The rod is preferably removable for repair, upcycling, and/or recycling. The main shaft 12 and rod may be any suitable geometry, material, and may be connected in any suitable manner to support the elements of the umbrella 10.
The main shaft 12 preferably includes at least one latch that functions to hold the spoke system 14 in the open position and/or the closed position. The main shaft 12 of the preferred embodiments, as shown in
2. Spoke System
As shown in
2a. Canopy Spokes
As shown in
As shown in
The canopy spoke spindle 20 of the preferred embodiments functions to couple at least one canopy spoke 18 to the main shaft 12. The canopy spoke spindle 20 is preferably fixed to the main shaft 12, but may alternatively slide along the main shaft 12. The canopy spoke spindle 20 is preferably connected to the main shaft 12 through a snap fit connection between the main shaft 12 and the canopy spoke spindle 20, but may alternatively connect to the main shaft 12 in any other suitable manner. The connection between the main shaft 12 and the canopy spoke spindle 20 is preferably removable for repair, upcycling, and/or recycling. The canopy spoke spindle 20 is preferably cylindrical, or semispherical, but may alternatively be any suitable geometry. The canopy spoke spindle 20 may include at least one of any suitable joint mechanism, hinge, or living hinge through which the canopy spoke 18 may connect. One such joint, as shown in
2b. Support Spokes
As shown in
The support spokes 22 of the preferred embodiments function to provide additional support to a portion of the spoke system 14 of the umbrella 10. The support spoke 22 is preferably connected to the canopy spoke 18 and to the main shaft 12. The support spoke 22 preferably has a rectangular or circular cross section, but may alternatively have any suitable cross section geometry, such as oval or flat. Additionally, the cross section may have different geometries along the length of the spoke. The support spoke 22 may be any suitable geometry and material to provide additional support to the spoke system 14 of the umbrella 10. The support spoke 22 preferably connects to a central portion of the canopy spoke 18, but may alternatively connect to any suitable portion of the canopy spoke 18 or to any other suitable spoke in the spoke system 14. The support spoke 22 may connect to the canopy spoke 18 with any suitable joint mechanism, hinge, or living hinge. In a first variation, the support spoke 22 is connected to the canopy spoke 18 with a fork and pin joint 36, which functions to pivotably connect the support spoke 22 to the canopy spoke 18. In this variation, the support spoke 22 preferably includes a fork end 42 located at the portion of the support spoke 22 adjacent to the canopy spoke 18 and the canopy spoke 18 preferably defines a spoke pin 44, such that the canopy spoke 18 has at least one pin or nub protruding from the spoke as shown in
The support spoke spindle 24 of the preferred embodiments functions to couple at least one support spoke 22 to the main shaft 12. The support spoke spindle 24 is preferably slidably connected to the main shaft 12, but may alternatively be connected to the main shaft 12 in any suitable manner. As shown in
2c. Spring Spokes
As shown in
The spring spoke 26 of the preferred embodiments, which functions to provide additional support to a portion of the spoke system 14 of the umbrella 10 and to provide a mechanism to open and close the umbrella 10, is preferably connected to the support spoke 22 and to the main shaft 12. The spring spoke 26 preferably extends from the main shaft to the support spoke 22. The spring spoke 26 preferably connects to a central portion of the support spoke 22, but may alternatively connect to any suitable portion of the support spoke 22 or to any other suitable spoke in the spoke system 14. The spring spoke 26 may connect to the support spoke 22 with any suitable joint mechanism, hinge, or living hinge. One such joint, as shown in
The spring spoke 26 preferably has a rectangular or circular cross section, but may alternatively have any suitable cross section geometry, such as oval or flat. Additionally, the cross section may have different geometries along the length of the spoke. The mechanism to open and close the umbrella 10 of the spring spoke 26 of the preferred embodiments is preferably one of several variations. In a first variation, as shown in
The spring spoke spindle 28 of the preferred embodiments functions to couple at least one spring spoke 26 to the main shaft 12. The spring spoke spindle 28 is preferably slidably connected to the main shaft 12, but may alternatively be connected to the main shaft 12 in any suitable manner. As shown in
The spring spoke spindle 28 may also include geometry to correspond to the first latch 30 and second latch 32 of the main shaft 12 that functions to catch on the first latch 30 and second latch 32, such that the latches 30 and 32 function as anchors and hold the spring spoke spindle in place while the umbrella 10 is in the closed or open position. The geometry is preferably a hole, notch, or recess that corresponds to the button portion of the first latch 30 and second latch 32. The geometry may alternatively be any other suitable geometry to correspond to any variation of the first latch 30 and second latch 32.
The spring spoke spindle 28 may also further include a handle portion 52, as shown in
2d. Connectors
As shown in
The support spoke 22 may connect to the canopy spoke 18 with any suitable joint mechanism, hinge, or living hinge, and the spring spoke 26 may connect to the support spoke 22 with any suitable joint mechanism, hinge, or living hinge. Preferably, at least one of the canopy spoke and support spoke or the support spoke and the spring spoke are coupled via a release mechanism. In this variation, the canopy spoke preferably has a geometry that defines a canopy coupling element 54, the support spoke preferably has a geometry that defines a support coupling element 56, and the first release mechanism includes the canopy coupling element 54 and the support coupling element 56. Additionally, the support spoke may further define a second support coupling element 58, the spring spoke has geometry that defines a spring coupling element 60; and the second release mechanism includes the second support coupling element 58 and the spring coupling element 60. The spoke system preferably includes at least one of the first release mechanism and the second release mechanism.
The first release mechanism operates in the following modes: joint mode, wherein the support coupling element 56 is coupled to the canopy coupling element 54 such that the support spoke and the canopy spoke are movable relative to one another; and release mode, wherein the support coupling element 56 is uncoupled from the canopy coupling element 54. The release mechanism transitions from joint mode to release mode in response to a force applied to the spoke system. The second release mechanism operates in a similar fashion described above however with the support spoke, second support coupling element 58, the spring spoke, and the spring coupling element 60.
The release mechanism preferably acts as a breakaway or emergency release mechanism such that upon experiencing a force the failure or break of the umbrella is designed to occur in the most easily repairable part of the structure. For example, the force may applied to the canopy (and transmitted to the spoke system via the canopy) by a gust of wind, or may be applied to the coupling elements by a user disassembling the umbrella. The release mechanism preferably functions as a joint with at least one degree of freedom (joint mode) until the point where the coupling elements receive a force that is large enough to release the mechanism (release mode), but not large enough to plastically deform any elements of the umbrella. A force that is large enough to plastically deform any element of the umbrella is defined as a destructive force. The force experienced by the coupling elements such that they disassemble is a substantially tensile force.
By releasing the coupling elements before plastic deformation, the geometry and material properties of the coupling elements are preserved such that they can be easily reassembled, preferably without the use of tools or fasteners. In other words, the geometries and material properties of the canopy spoke, the support spoke, and/or the spring spoke in joint mode are substantially equal to the geometries of the canopy spoke, the support spoke, and/or the spring spoke, respectively, in release mode. At least one of the coupling elements are preferably made of a resilient plastic such that they can flex, elastically change shape, or move in any other suitable fashion to uncouple, and then once uncoupled, will return to their original geometry. The coupling elements can be reassembled and the umbrella repaired by applying (preferably by a user) a force to the coupling elements. Due to the geometry of the coupling elements and the preferably resilient elastic material, the force required to couple the elements is substantially a compressive force and is less than the destructive force.
As shown in
2e. Spoke System Variation
The umbrella of an alternative variation is nearly identical to the umbrella 10 of the first variation. The difference between the two variations, however, is that at least one of the canopy spoke spindle, the support spoke spindle, and the spring spoke is an alternative variation. In this variation, a plurality of canopy spokes 18, support spokes 22, and/or spring spokes 26 are preferably connected to one another, rather than to a spoke spindle, and define a hollow portion such that they fit around the main shaft 12 and may be fixed to the main shaft 12 or may slide along the main shaft 12. The canopy spokes 18, support spokes 22, and/or spring spokes 26 in this embodiment preferably include any suitable joint mechanism, hinge, or living hinge located at the portion of the spoke located near the main shaft 12 such that the canopy spokes 18, support spokes 22, and/or spring spokes 26 may function as described above. This arrangement provides the additional benefit that it includes fewer parts and may further decrease assembly time and repair and recycling requirements.
3. Canopy
The canopy 16 of the preferred embodiments functions to prevent the passage of precipitation or sun. As shown in
The canopy 16 is preferably made of recycled polypropylene plastic, but may be alternatively made from any plastic, vinyl, fabric or any other suitable material. The material of the canopy 16 is preferably waterproof. Additionally, the material of the canopy 16 preferably requires minimal chemical waterproofing processes. The canopy 16 is preferably molded or heat sealed into shape, but may alternatively be shaped be any other suitable method such as cutting or sewing. As shown in
An alternative variation includes a canopy pin 46, which functions to connect the canopy 16 to the canopy spoke 18. In this variation, the canopy spoke 18 preferably defines a hole suitable for the insertion of a canopy pin 46. The hole for the canopy pin 46 is preferably located in an end portion of the canopy spoke 18, but may alternatively be located in any suitable portion of the canopy spoke 18. The canopy 46 may be formed with or coupled to the canopy 18 in any suitable fashion. The canopy pin and the spoke are preferably separable to facilitate repair, upcycling, and/or recycling. Additionally, canopy pin and the spoke are preferably coupled and un-coupled without the use of tools.
The canopy pin 46 of the preferred embodiments functions to connect the canopy 16 to the canopy spoke 18. The canopy pin 46 is preferably one of several variations. In a first variation, as shown in
4. Optional Elements
The umbrella 10 of the preferred embodiment also includes a handle 48, which functions to provide a surface that may be held by a user of the umbrella 10. The handle 48 is preferably cylindrical with an elliptical (or generally non-circular) end portion, but may alternatively be any suitable geometry. The major axis of the elliptical end portion is preferably aligned with the major axis of the elliptical canopy 16 such that the user may orient the canopy 16 by orienting the handle 48 rather than having to look up at the canopy 16 directly. The handle 48 may include a grip portion including at least one of a geometry (such as indents for fingers) and a second material (such as rubber) to facilitate gripping or moving by hand. The grip portion is also preferably ribbed to provide comfort to the user, such as preventing clamminess in humid weather. The handle 48 is preferably made of recycled polypropylene plastic, but may be alternatively made from any plastic, metal, wood, or any other suitable material. The handle 48 is preferably mechanically connected to the main shaft 12 through a snap fit, press fit, or though any other suitable connection. The handle 48 is preferably removable for repair, upcycling, and/or recycling.
The umbrella 10 of the preferred embodiments may further include a cap 50 that functions provide an additional connection point for the canopy 16 to the main shaft 12 of the umbrella 10 and may additionally provide a mechanism for securing the canopy spoke to canopy spoke spindle couplings. The cap 50 is preferably made of recycled polypropylene plastic, but may be alternatively made from any plastic, metal, wood, or any other suitable material. The cap 50 is preferably mechanically connected to the main shaft 12 through a snap fit, press fit, or though any other suitable connection. The cap 50 is preferably removable for repair, upcycling, and/or recycling.
5. Variations
The umbrella 10 may alternatively be a small, travel umbrella. In this variation, the spoke system may include additional joint and spoke components such that the umbrella may fold smaller to be suitable for travel. In this variation, the main shaft 12 may have at least one joint such that the main shaft 12 may telescope, compress, or fold to a smaller size. Alternatively, the umbrella 10 may be a large, beach umbrella. In this variation, the spoke system may include additional joint and spoke components such that the umbrella may support a larger canopy 16.
Although omitted for conciseness, the preferred embodiments include every combination and permutation of the various umbrellas 10, main shafts 12, spoke systems 14, and canopies 16.
As a person skilled in the art will recognize from the previous detailed description and from the figures and claims, modifications and changes can be made to the preferred embodiment of the invention without departing from the scope of this invention defined in the following claims.
This application claims the benefit of U.S. Provisional Application No. 60/884,884, filed 14 Jan. 2007, which is incorporated in its entirety by this reference.
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