The present invention relates generally to under-counter mount foam dispensing systems, and more particularly to under-counter mount foam dispensing systems with permanently affixed air compressors, and refill units for such foam dispensing systems having an air connection manifold for placing the refill unit in fluid communication with the air compressor.
Liquid dispenser systems, such as liquid soap and sanitizer dispensers, provide a user with a predetermined amount of liquid upon actuation of the dispenser. In addition, it is sometimes desirable to dispense the liquid in the form of foam by, for example, injecting air into the liquid to create a foamy mixture of liquid and air bubbles. Some foam dispensing systems are mounted to a counter top and have a spout on top of the counter and a liquid pump, an air pump and a container that are located under the counter. These types of systems are commonly referred to as under-counter mount dispensing systems. There are two basic types of under-counter mount systems. The first has a refillable container that a user removes, refills with foamable liquid and reinstalls. These types of dispensers are not desirable because bacteria can grow in the container and contaminate the liquid. The second type has a refill unit that includes an air compressor, a liquid pump and a container. When the container is empty, the air compressor, liquid pump and container are removed and thrown away. A new refill unit including the air compressor, liquid pump and container (filled with foamable liquid) is reinstalled. Although these types of refills are more sanitary than refilling the container, these types of refill units are expensive because they contain an air pump and a liquid pump.
Under-counter foam dispenser systems and refill units for an under-counter mount foam dispensing system are disclosed herein. An exemplary refill unit includes a container for holding a liquid, at least a portion of a liquid pump, a quick-connect air manifold for releasably connecting to a pressurized air source, an air passage to a mixing chamber and a liquid passage to the mixing chamber. The air inlet is in fluid communication with the source for pressurized air when the refill unit is mounted in the dispensing system and disengages from the pressurized air source when the refill unit is removed from the under-counter mount foam dispensing system.
Refill units for an under-counter mount foam dispensing system are disclosed herein. Exemplary refill units include a container for holding a liquid, the container adapted to mount below a countertop, and a dip tube that extends to the bottom of the container. The refill units include at least a portion of a liquid pump in fluid communication with the dip tube. A first tube is in fluid communication with the portion of the liquid pump for communicating liquid from the container to a mixing chamber. A manifold is secured to the container. The manifold includes an air inlet and an air outlet. A second tube extends from the air outlet of the manifold to the mixing chamber. The air inlet is engaged with a source of pressurized air when the refill unit is mounted in the foam dispensing system and the air inlet is disengaged from the pressurized air source when the refill unit is not mounted in the dispensing system.
In addition, methods of installing a refill unit in an under-counter foam dispensing system are disclosed herein. Exemplary methods include obtaining a refill unit that includes a manifold having an air inlet located on the top of the manifold. The method includes aligning the refill unit so that the air inlet is aligned with a source of pressurized air; and moving the refill unit upward to engage the air inlet with the source of pressurized air.
Foam dispensing systems are also disclosed herein. An exemplary foam dispensing system includes a spout located above a countertop and an air compressor having an air outlet. The system also includes a refill unit having a container for holding a foamable liquid, a liquid outlet tube and a manifold for releasably engaging the air outlet. The system also includes a liquid pump for pumping liquid from the container to through the liquid outlet tube and the liquid pump located below the countertop. In some embodiments, the air compressor is located above the countertop and in some embodiments the air compressor is located below the countertop. Similarly, in some embodiments, the manifold is located above the countertop and in some embodiments the manifold is located below the countertop.
Another exemplary method of installing a refill unit in an under-counter foam dispensing system includes obtaining a refill unit that includes a manifold having an air inlet located on a side of the manifold and moving the refill unit into position and then connecting an air source to the side of the manifold.
These and other features and advantages of the present invention will become better understood with regard to the following description and accompanying drawings in which:
An exemplary embodiment of a foam dispensing system 100 is best described with respect to
Air compressor 120 includes an air tube 122. Air tube 122 terminates at air tube outlet 124 inside the interior of lower bracket 110. Air tube outlet 124 of air tube 122 points in a downward position. Air tube outlet 124 of air tube 122 mates with a manifold 126 when the refill unit 140 is installed in foam dispenser system 100, which is described in detail below with respect to the additional embodiments of exemplary manifolds shown and described with respect to
In addition, secured to lower bracket 110 is a liquid pump 128. Liquid pump 128 is a peristaltic pump and contains a plurality of rollers 132. Rollers 132 are rotated by a motor (not shown). In one embodiment, a single motor drives the liquid pump 128 and the air compressor 121. The housing of liquid pump 128 is secured to lower bracket 128 by a hinge 131. Liquid pump 128 may be rotated out of the way (see
In addition, although a peristaltic pump is shown in the figures and described in the specification, any type of liquid pump may be used such as, for example, a piston pump, a dome pump, a rotary pump, a diaphragm pump or the like. An aspect of embodiments of the present invention is that all of the parts that contact the liquid are disposed of when the refill unit 140 is replaced. Parts that do not contact the liquid such as, for example, the air compressor 120, air tube 122 and lower bracket 110 may remain secured in position when the refill unit 140 is replaced.
Lower bracket 110 includes a collar 137. Collar 137 is configured to receive the top portion of container 142. Collar 137 is keyed, or shaped, so that it mates with container 142 in a selected orientation so that the refill unit 140 is properly orientated with lower bracket 110 when refill unit 140 is installed in the foam dispensing system 100. In addition, lower bracket 110 includes a rotatable release ring 136. Rotatable release ring 136 engages with one or more tabs 308 (
Secured to container 142 is a cap 310. Cap 310 includes a plurality of tabs 308 described above for securing the refill unit 140 to the foam dispensing system 100. In addition, a bracket 314 is secured to cap 310. Bracket 314 includes a curved backing plate 316. Bracket 314 and curved backing plate 316 serves to hold liquid tube 146 in place. Curved backing plate 316 is curved with a slightly larger diameter than the outside diameter that rollers 132 travel. When the refill unit 140 is installed in foam dispensing system 100, and the rollers 132 rotate counterclockwise they compress liquid tube 146 against curved backing plate 316 and push liquid up liquid tube 146 toward foaming chamber 152. Foaming chamber 152 is where the liquid and air are combined and pushed through a foaming media, such as, for example, a screen. An exemplary foaming chamber 152 is shown and described in U.S. Pat. No. 7,819,289, entitled “Foam Soap Generator,” which is incorporated herein by reference. In one embodiment, rollers 132 rotate clockwise for a brief period at the end of a dispense cycle to draw back, or suck back, residual liquid and/or foam to prevent dripping.
In addition, refill unit 140 includes a quick-connect air manifold 126. Liquid tube 146 extends through a wall 330 of manifold 126. The lower portion of liquid tube 146 is sealed to the wall 330 to prevent leakage. Also secured to manifold 126 is air conduit 150. Air conduit 150 is located coaxial with liquid tube 146. Air conduit 150 terminates proximate foaming chamber 152. An air passage is formed between the inside of air conduit 150 and the outside of liquid tube 149. In addition, quick-connect air manifold 126 includes an inlet aperture 325. Air inlet aperture 325 releasably connects to air tube outlet 124. Air tube outlet 124 preferably has a tapered end, and when refill unit 140 is moved upward, air tube outlet 124 engages air inlet aperture 325. In one embodiment, air tube outlet 124 extends into air inlet aperture 325. The air outlet tube may be tapered and seals against the walls of inlet aperture 325 to form an airtight seal. Optionally, a sealing member may be used to ensure a substantially airtight seal.
In addition, manifold 826 includes a sanitary sealing member 852. Sanitary sealing member 852 is a one-way valve that allows air to flow into the air passage located between liquid tube 847 and air conduit 802. Sanitary sealing member 852 prevents liquid or foam from traveling down the air passage and into manifold 826. Any of the above embodiments, may include a sanitary seal.
In some embodiments, a membrane (not shown) is located over the air inlet to the manifold prior to shipping. The membrane prevents contaminates from entering the air manifold prior to installation in a foam dispenser system. In one embodiment, the membrane is piercable by the end of the air tube. In one embodiment, the membrane is removed prior to installation in a foam dispensing system. In yet another embodiment, air pressure from the pressurized air source ruptures the membrane.
Air compressor 1220 includes an air tube 1222. Air tube 1222 terminates at air tube outlet 1224 inside the interior of lower bracket 1210. Air tube outlet 1224 of air tube 1222 points in a downward position. Air tube outlet 1224 of air tube 1222 mates with a manifold 1226 when the refill unit 1240 is installed in foam dispenser system 1200. Such mating connections are described in detail above with respect to
In addition, secured to lower bracket 1210 is a liquid pump 1228. Liquid pump 1228 is a peristaltic pump and contains a plurality of rollers 1232. Rollers 1232 are rotated by a motor (not shown). In one embodiment, a single motor drives the liquid pump 1228 and the air compressor 1221. The housing of liquid pump 1228 is secured to lower bracket 1228 by a hinge 1231. Liquid pump 1228 may be rotated out of the way (see e.g.
In addition, although a peristaltic pump is shown in the figures and described in the specification, any type of liquid pump may be used such as, for example, a piston pump, a dome pump, a rotary pump, a diaphragm pump or the like. An aspect of embodiments of the present invention is that all of the parts that contact the liquid are disposed of when the refill unit 1240 is replaced. Parts that do not contact the liquid such as, for example, the air compressor 1220, air tube 1222 and lower bracket 1210 may remain secured in position when the refill unit 1240 is replaced.
Lower bracket 1210 includes a collar 1237. Collar 1237 is configured to receive the top portion of container 1242. Collar 1237 is keyed, or shaped, so that it mates with container 1242 in a selected orientation so that the refill unit 1240 is properly orientated with lower bracket 1210 when refill unit 1240 is installed in the foam dispensing system 1200. In addition, lower bracket 1210 includes a rotatable release ring 1236. Rotatable release ring 1236 engages with one or more tabs 308 (
While the present invention has been illustrated by the description of embodiments thereof and while the embodiments have been described in considerable detail, it is not the intention of the applicants to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Moreover, elements described with one embodiment may be readily adapted for use with other embodiments. Therefore, the invention, in its broader aspects, is not limited to the specific details, the representative apparatus and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the applicants' general inventive concept.
This non-provisional utility patent application claims priority to and the benefits of U.S. Provisional Patent Application Ser. No. 61/723,468 filed on Nov. 7, 2012, and entitled UNDER-COUNTER MOUNT FOAM DISPENSING SYSTEMS WITH PERMANENT AIR COMPRESSORS AND REFILL UNITS FOR SAME. This application is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61723468 | Nov 2012 | US |