The present invention relates generally to an under hood service tray used for holding mechanics tools during work on an automobile. More particularly, the present application involves an under hood service tray capable of being positioned at locations convenient for a mechanic during work under a raised hood of the automobile.
Work on an automobile requires the use of a variety of different mechanic tools. A service garage may maintain tools in a storage location thus forcing the mechanic to travel from a working location of the automobile to the storage location in order to retrieve the necessary tools. This task consumes both time and labor of the mechanic and thus reduces efficiency of the servicing procedure and leads to increased costs. It is therefore the case that tool trays are sometimes used to hold necessary tools at a more convenient location for the mechanic next to the work area to save labor and time.
One such tool tray includes a bracket on the bottom that is capable of being mounted onto the neck of an automobile radiator. The mechanic removes the radiator cap, fastens the bracket to the exposed neck which positions the tool tray at a location convenient for the mechanic when working under the hood of the automobile. Other such tool trays are adapted to be attached to a tie plate hood element located between the grille and radiator of the automobile. Once attached, the tool tray holds mechanics tools at a location that is convenient for the mechanic during a repair or servicing procedure. Although suitable for their intended purposes, such tool trays are difficult to carry from one location to the next, require labor and time to effect attachment of the tool tray to the vehicle, and may not be capable of being connected to different makes and models of vehicles.
Another such tool tray includes a tray that can be attached to and removed from a vertical support member that is affixed to a base. The tray can hold mechanics tools and can be removed from the vertical support member and placed onto the same surface as the automobile. The tray includes a number of castors thereon so that a mechanic working under the automobile can position the tray next to himself or herself to easily access the tools. Alternatively, when the vehicle is elevated by a hydraulic lift the tray can be reattached to the vertical support member which can be adjusted to the necessary height. The mechanics tools in the tray are then likewise located at a convenient position for access by the mechanic. Although capable of working for its intended purpose, such a tool tray due to its design cannot be positioned at various locations with respect to the automobile for ease of access when the mechanic is standing on the ground and working under the hood of the automobile. As such, there remains room for variation and improvement in the art.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth more particularly in the remainder of the specification, which makes reference to the appended Figs. in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the invention.
Reference will now be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, and not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be used with another embodiment to yield still a third embodiment. It is intended that the present invention include these and other modifications and variations.
It is to be understood that the ranges mentioned herein include all ranges located within the prescribed range. As such, all ranges mentioned herein include all sub-ranges included in the mentioned ranges. For instance, a range from 100-200 also includes ranges from 110-150, 170-190, and 153-162. Further, all limits mentioned herein include all other limits included in the mentioned limits. For instance, a limit of up to 7 also includes a limit of up to 5, up to 3, and up to 4.5.
The present invention provides for an under hood service tray 10 used for holding mechanic tools 96 during servicing or repair of components in an engine compartment 80 of an automobile 76 by a mechanic. A tray 18 is included that is capable of holding a plurality of mechanic tools 96 and is supported by a vertical member 16. The tray 18 is not capable of being removed from the vertical member 16 and the height of the vertical member 16 can be adjusted so as to adjust the height of the tray 18. A base 12 that features a plurality of castors 14 that render the base mobile supports the vertical member 16. The base 12 is configured to define an opening 68 into which a tire 74 of the automobile 76 can be positioned. In this manner, the under hood service tray 10 can be more conveniently located with respect to the engine compartment 80 to hold mechanic tools 96 in a location for the mechanic so as to reduce labor and time necessary in performing the desired servicing or repair.
With reference now to both
Slip resistant material 44 can be included on the upper surface 42 in order to inhibit the sliding or movement of mechanic tools 96 located on the tray 18. The slip resistant material 44 may be a material that has a higher coefficient of friction than other portions of the tray 18 such as the walls 46, 48, 50 or 52. In this regard, the slip resistant material 44 may be made of a material such as rubber or plastic while other portions of the tray 18 are made of a metal such as steel or aluminum. As shown, the slip resistant material 44 is located within compartments 26, 28, 30, 32, 34, 36 and 38 and is not located within compartment 24. However, the slip resistant material 44 may be located within all or none of the compartments of the tray 18 in accordance with different exemplary embodiments. Additionally, the slip resistant material 44 may be located on the outside surfaces of the tray 18 such as on the outside surfaces of the walls 46, 48, 50 and 52. Placement of the slip resistant material 44 at these locations of the tray 18 may act as a guard against marring or scratching of the automobile 76 that would otherwise occur upon contact of the automobile 76 by harder or sharper portions of the tray 18.
The compartments may be provided so that compartment 32 that is located in the middle of the tray 18 is the largest compartment. Three smaller compartments 26, 28 and 30 may be located rearward of compartment 32 for the storage of smaller mechanic tools 96, and three smaller compartments 34, 36 and 38 may be located forward of compartment 32 for holding smaller mechanic tools 96. However, it is to be understood that the compartments can be variously sized and configured in accordance with other exemplary embodiments.
A plurality of apertures 40 are disposed through the tray 18 and are located in compartment 24. The apertures 40 can be used to hold various mechanic tools 96 such as pneumatic wrenches or drills. The apertures 40 may be located at the compartment 24 proximate to the rear wall 48 so that cords extending from mechanic tools 96 located in the apertures 40 are less likely to interfere with servicing or repair of the automobile 76 since they are located more remote from the automobile 76 during use of the tray 10. Although shown as being generally flat in shape, the upper surface 42 may include recesses or other features in accordance with other exemplary embodiments that may function to more securely hold mechanic tools 96 as desired. The upper surface 42 of tray 10 can be located a distance from 3 feet to 6 feet, from 3 feet to 4 feet, from 4 feet to 5 feet, from 5 feet to 6 feet, or from 2 feet to 4 feet from the base 12 or the surface 82 onto which the tray 10 rests. In other embodiments, the upper surface 41 may be located up to 4 feet, up to 5 feet, or up to 6 feet from the base 12 or the surface 82 onto which the tray 10 rests.
The tray 18 includes a pair of reinforcing members 56 and 58 that can be more easily seen with reference to
The vertical member 16 may be a fixed member so that its height is not capable of being adjusted. In accordance with other exemplary embodiments, the vertical member 16 may be capable of being adjusted so that its height, and consequently the height of the tray 16, can be varied as desired. Modification of the height of the vertical member 16 may allow the tray 18 to be located at a height that is more convenient for the mechanic. The vertical member 16 may be a telescoping member such that portions of the vertical member 16 nest within one another. The user may pull the innermost portion of the vertical member 16 upwards or downwards to a desired location, and a retaining pin 60 can be inserted therethrough in order to fix the height of the vertical member 16. The user can subsequently remove the retaining pin 60 should a readjustment of the height of the vertical member 16 be desired. The vertical member 16 may be arranged in a variety of manners so as to be rendered adjustable in the vertical direction. In accordance with one exemplary embodiment, the vertical member 16 may have a crank mechanism that can be actuated by the user so as to effect raising and lowering of the vertical member 16. In yet other exemplary embodiments, the vertical member 16 may include a hydraulic component that can be actuated by the user so as to effect an adjustment in the vertical direction.
The base 12 of the under hood service tray 10 is shown with reference to
The laterally extending leg 66 can be positioned in the base 12 so that it is not located at the longitudinal midpoint 70 of the longitudinally extending leg 62 or at the longitudinal midpoint 72 of the longitudinally extending leg 64. In this regard, the laterally extending leg 66 is located towards the rearward ends of the longitudinally extending legs 62 and 64. Laterally extending leg 66 can be attached to longitudinally extending legs 62 and 64 by way of bolts, screws, various mechanical fasteners or welding. In further exemplary embodiments, the laterally extending leg 66 may be integrally formed with the longitudinally extending legs 62 and 64. The base 12 may be arranged so that up to 25% of the length of the longitudinally extending legs 62 and 64 is located on one side of the laterally extending leg 66. In accordance with other exemplary embodiments, up to 5%, up to 10%, up to 15%, or up to 20% of the length of the longitudinally extending legs 62 and 64 may be located on one side of the laterally extending leg 66. The longitudinally extending legs 62 and 64 in addition to the laterally extending leg 66 may define an opening 68 on one end of the base 12. Opening 68 has an open front end and may not include material within the perimeter defined by the longitudinally extending legs 62 and 64 and the laterally extending leg 66 up to the tray 18. The opening 68 may have a width 98 of 12 inches in accordance with one exemplary embodiment. In accordance with other exemplary embodiments, the width 98 may be from 6 inches to 10 inches, from 10 inches to 15 inches, from 15 inches to 20 inches, or up to 36 inches. Opening 68 may have a length 100 that is 24 inches. In accordance with other exemplary embodiments, length 100 may be from 12 inches to 18 inches, from 18 inches to 24 inches, from 24 inches to 36 inches, or up to 48 inches. It is to be understood, however, that the disclosed widths 98 and lengths 100 are only exemplary and that others are possible in accordance with other exemplary embodiments of the under hood service tray 10.
With reference now to
Longitudinally extending leg 64 may be provided with a first portion 90, second portion 92, and an intermediate portion 94 that functions to connect the first portion 90 and second portion 92. The portions 90, 92 and 94 in addition to the longitudinally extending leg 64 may be arranged and provided in a manner similar to those disclosed with respect to portions 84, 86 and 88 and leg 62 as discussed above and a repeat of this information is not necessary.
The second portions 86 and 92 may be located at a height above that of the first portions 84 and 90 to effect a design of base 12 that is stronger towards the rear end thereof due to the positioning of the vertical member 16 and tray 18 thereto. The intermediate portions 88 and 94 are angled downwards from the second portions 86 and 92 to further strengthen the base 12 as a stronger load bearing portion of the base is located on one side of the intermediate portions 88 and 94.
Castors 14 are provided on base 12 and are attached to the longitudinally extending legs 62 and 64. A pair of castors 14 are located proximate to opposite ends of the longitudinally extending leg 62, and a pair of castors 14 are located proximate to the opposite ends of the longitudinally extending leg 64. The sizes of the castors 14 and their load bearing rating need not be identical. Elevation of the second portions 86 and 92 above the first portions 84 and 90 dictate that the circumference of the castors 14 attached to the second portions 86 and 92 be larger than the circumference of castors 14 attached to the first portions 84 and 90. The load bearing capacity of the castors 14 attached to the second portions 86 and 92 may be greater than that of those attached to the first portions 84 and 90 as these castors 14 are more closely positioned to the vertical member 16 and may hold more of the weight of the vertical member 16, tray 18 and carried mechanic tools 96. However, it is to be understood that in other exemplary embodiments the load bearing capacity and the size of all of the castors 14 of the under hood service tray 10 may be identical.
The exemplary embodiment illustrated in
The first portions 84 and 90 may be located a distance 106 from one another that can be 12 inches, from 12 inches to 18 inches, from 18 inches to 24 inches, or up to 36 inches in accordance with certain exemplary embodiments. Second portions 86 and 92 can be located a closer distance 108 that is less than the distance 106. Distance 108 may be up to 12 inches, up to 18 inches, or up to 24 inches in accordance with various exemplary embodiments. Distance 106 may be selected so that it is greater than the width of the tray 18 located along the same longitudinal length as the first portions 84 and 90. Distance 108 may be selected so that it is less than or equal to the width of the tray 18 that is along the same longitudinal length as the second portions 86 and 92.
The intermediate portions 88 and 94 extend in the lateral direction but not in the vertical direction so that all of the portions 84, 86, 90 and 92 are located at the same vertical height. In this arrangement, all of the castors 14 are identical to one another with respect to their circumference. However, castors 14 located closer to the vertical member 16 may have a higher load bearing capacity than the other castors 14 of the under hood service tray 10.
Another exemplary embodiment of the under hood service tray 10 is disclosed with reference to
With reference now to
With reference now to
One side of the inner column 254 is provided with a series of linear teeth 258. As shown, the linear teeth 258 are located on the side of the inner column 254 that faces in the longitudinal direction 200 towards a first end 208 of the base 12. The ratchet 262 is adapted for engaging the linear teeth 258 so as to move the inner column 254 upwards. The engagement of the ratchet member and linear teeth along with suitable release mechanisms so as to lower inner column 254 are well known in the art. A variety of similar ratchet mechanisms from automotive lifts and similar devices may be utilized.
The vertical member 16 can be configured so that it may be raised a distance of 18 inches in the vertical direction 204 from the low height position in
The user may unscrew the locking pin 250 or otherwise unlock the locking pin 250 so that the locking pin 250 becomes disengaged with the ear of the tray bracket 242 that does not include the slot 248. The locking pin 250 can be moved out of aperture 249 to effect this disengagement. The slot 248 is arc shaped in length to allow for pivoting of the tray bracket 242 about the pivot pin 246. Once the locking pin 250 is disengaged from the left ear in
With reference now to
The base 12 may include an end leg 206 that extends so as to be primarily located beyond the laterally extending leg 66 in the longitudinal direction 200. The end leg 206 may be integrally formed with the legs 62, 64 and 66 or all of these legs may be separate components that are attached to one another. The end leg 206 may extend from both of the longitudinally extending legs 62 and 64 and need not engage the laterally extending leg 66. Alternatively, the end leg 206 may engage the laterally extending leg 66 and need not engage either one of the longitudinally extending legs 62 and 64 in certain arrangements. In yet other exemplary embodiments, the end leg 206 terminates so that it engages the first longitudinally extending leg 62 and laterally extending leg 66 on one side, and on a laterally opposite side engages both the second longitudinally extending leg 64 and the laterally extending leg 66.
The end leg 206 may be of any cross-sectional shape such as circular, rectangular, or channel. The end leg 206 extends in both the longitudinal direction 200 and the lateral direction 202 so that it extends from one lateral side of the base 12 to an opposite lateral side of the base 12. In the exemplary embodiment illustrated, the end leg 206 is in the shape of a semi-circle. The end leg 206 has a first portion 212 that may represent one half of the end leg 206 as extending from the first longitudinally extending leg 62. The first portion 212 extends from the first longitudinally extending leg 62 so as to have a component that extends in the longitudinal direction 200 and a component that extends in the lateral direction 202. The first portion 212 is a curved portion that extends towards the lateral midline of the base 12. The end leg 206 also includes a second portion 214 that extends from the second longitudinally extending leg 64. The second portion 214 is also curved and extends from the second longitudinally extending leg 64 so as to have a component that extends in the longitudinal direction 200 and to have a component that extends in the lateral direction 202.
The end leg 206 extends from one lateral side of the base 12 to the other so that the first end 208 of the base 12 a closed end. As such, a tire 74 cannot be positioned past the first end 208 as is the case with the open second end 210. The end leg 206 extends in such a manner that an open space is formed between the laterally extending leg 66 and the end leg 206 that is a closed opening 216. The closed opening 216 need not be present in other exemplary embodiments in which the end leg 206 extends in such a manner that a space is not present between the laterally extending leg 66 and the end leg 206. The first end 208 may be a closed end even if the closed opening 216 is not present.
A storage basket 218 is present in order to accommodate the storage or holding of items. The storage basket 218 may include a bottom wall 220 that extends over the entire closed opening 216. A side wall 222 of the storage basket 218 may extend upwards from the bottom wall 220. The side wall 222 may be arranged so that it extends from the upper surfaces of both the laterally extending leg 66 and the end leg 206. The top of the storage basket 218 may be open. However, in other exemplary embodiments, a cover may be used to close the top of the storage basket 218 that may be opened and closed as desired in order to afford access. The bottom wall 220 and side wall 222 may be made of any type of material, such as metal or plastic. In certain arrangements, the walls 220 and 222 are made of black steel mesh. In yet other exemplary embodiments, the walls 220 and 222 can be solid walls that are transparent, semi-transparent, or opaque.
The storage basket 218 may include a support ring 224. The support ring 224 can have a circular cross-sectional shape and may define a closed perimeter 226. The perimeter 226 may be of the same shape as the laterally extending leg 66 and the end leg 206 as viewed from the top as illustrated with reference to
A first support member 228 extends from the end leg 206 and engages the vertical member 16 at either the outer column 252 or at the adjustment mechanism bracket 260 rigidly attached to the outer column 252. The first support member 228 extends in both the longitudinal direction 200 and the vertical direction 204 and functions to support the vertical member 16. A second support member 230 and a third support member 232 may also be present and engage either the adjustment mechanism bracket 260 or other portion of the outer column 252 in order to provide further structural support to the vertical member 16. The second and third support members 230 and 232 extend from the base 12 in both the lateral direction 202 and the vertical direction 204. The second support member 230 engages the base 12 at a second support member location 234. The second support member location 234 may be at either the first longitudinally extending leg 62, at the laterally extending leg 66, at the end leg 206, or at some combination of the three. The second support member 230 may be welded or otherwise rigidly attached to the base 12 at the second support member location 234.
In a similar manner, the third support member 232 is attached to the base 12 at a third support member location 236. The third support member location 236 may be at the second longitudinally extending leg 64, at the laterally extending leg 66, at the end leg 206, or at some combination of these three legs. The third support member 232 can be welded or otherwise rigidly attached to the base 12 at the third support member location 236. The third support member location 236 may be located on a laterally opposite side of the vertical member 16 from the second support member location 234. In this regard, the second support member location 234 may be at a distance from the outer column 252 that is the same in the lateral direction 202 as the distance from the third support member location 236 to the outer column 252. Although these lateral distances may be the same, the locations 234 and 236 may be on opposite sides of the vertical member 16.
The second and third support members 230 and 232 may engage either the outer column 252 or the adjustment mechanism bracket 260. The engagement of the second and third support members 230 and 232 at their upper ends may be at locations that are higher than that of the engagement of the first support member 228 in the vertical direction 204. In accordance with other exemplary embodiments, all of the support members 228, 230, and 232 engage the vertical member 18 at their upper ends at locations that have the same height in the vertical direction 204.
The support ring 224 is positioned so that the support members 228, 230 and 232 extend through the support ring 224 so as to be located within the perimeter 226 of the support ring 224. In other exemplary embodiments, one or more of the support members 228, 230 and/or 232 may extend outside of the perimeter 226 of the support ring 224. The support ring 224 may engage the three support members 228, 230 and 232 and can be attached thereto. This attachment may be effected through welding, adhesion, mechanical fasteners, or through integral formation. The side wall 222 of the storage basket 218 may engage and be attached to one or more of the support members 228, 230 and/or 232 in certain arrangements. The support members 228, 230 and 232 may thus function to hold the support ring 224 and in turn support the storage basket 218.
The under hood service tray 10 may be rendered mobile through the provision of castors 14 on the underside of the base 12. One of the castors 14 can be located at the second end 210 of the base at the first longitudinally extending leg 62, and a second one of the castors 14 can be positioned at the second end 210 at the second longitudinally extending leg 64. A third castor 14 can be located at the first end 208 at the end leg 206 so as to be at the farthest portion of the end leg 206 in the longitudinal direction 200. The third castor 14 may be located at the junction of the first portion 212 and second portion 214 of the end leg 206. A fourth castor 14 can be located at the first portion 212 at a location in the longitudinal direction 200 that is half-way between the laterally extending leg 66 and the third castor 14. In a similar manner, the fifth castor 14 can be located at the second portion 214 at a longitudinal distance that is half-way between the laterally extending leg 66 and the third castor 14. Any number of castors 14 can be employed in other exemplary embodiments, and the positioning of the castors 14 may be varied in yet other arrangements. Further, the castors 14 may all be of the same size and type, or may be of various sizes and types as desired.
The under hood service tray 10 may include a tray 18 that has an upper surface 42 with slip resistant material 44 disposed thereon. The slip resistant material 44 may be an eva foam liner in certain embodiments. A pair of compartments 24 and 26 may be defined on the upper surface 42 of the tray 18. The first compartment 24 may be defined by the front wall 46, side wall 50, side wall 52, and a dividing wall. The first compartment 24 may be open and objects such as mechanics tools 96 can be placed within the first compartment 24. The second compartment 26 may be defined by the rear wall 48 and the wall that divides the second compartment 26 from the first compartment 24. The second compartment 26 may be open. With reference back to
An aperture 274 may extend through the second compartment 26. The aperture 274 may extend completely through the tray 18 such that it extends from the upper surface 42 through the bottom 244 of the tray 18. A hose 276 may be in communication with the aperture 274 so that fluid present within the second compartment 26 or otherwise transferred to the aperture 274 travels through the aperture 274 and drains through hose 276 and into a bucket 272 that can be positioned and stored within the storage basket 218. Such an arrangement may facilitate the drainage of fluid associated with the vehicle that is being serviced or repaired with use of the under hood service tray 10.
With reference now to
The second portion 280 of the rear wall 48 extends from the side wall 52 and has a component that extends in the longitudinal direction 200 and a component that extends in the lateral direction 202. The second portion 280 is entirely curved in shape, however it may be arranged as previously described with respect to the first portion 278 in other exemplary embodiments. The rear wall 48 is thus curved while the front wall 46 is straight and extends in the lateral direction 202 but not in the longitudinal direction 200. In other exemplary embodiments of the under hood service tray 10, the front wall 46 and rear wall 48 can be variously arranged so that they may extend in the longitudinal direction 200 and/or the lateral direction 202. The curvature of the rear wall 48 may conform to the curvature of the end leg 206 so that these two components are somewhat similarly shaped. The rear wall 48 that is curved may be located in the longitudinal direction 200 towards the end leg 206 and away from the opening 68 of the base 12.
The tray 18 includes a first laterally adjustable compartment 238 and a second laterally adjustable compartment 240 that are adjustable in the lateral direction 202 between closed positions as illustrated in
The surfaces 268 and 270 of the first and second laterally adjustable compartments 238 and 240 may be coated with a slip resistant material 44. Although disclosed as being a single, undivided area, the interior of the compartments 238 and 240 may be divided up in manners similar to that disclosed with respect to the compartments on the upper portion of the tray 18. The compartments 238 and 240 can be opened to increase the surface area available for objects 96 on the surface of the tray 18. The user may open and close the compartments 238 and 240 as desired during use of the under hood service tray 10. In other exemplary embodiments, only a single compartment 238 is present. In yet other exemplary embodiments, no compartments 238 or 240 are present. In still other arrangements of the under hood service tray 10, from 3-15 compartments capable of being opened and closed are present. Although described as opening in the lateral direction 202, the compartments 238 and 240 may be arranged so that they open in the longitudinal direction 200 or the vertical direction 204 in other exemplary embodiments.
While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by way of the present invention is not to be limited to those specific embodiments. On the contrary, it is intended for the subject matter of the invention to include all alternatives, modifications and equivalents as can be included within the spirit and scope of the following claims.
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Number | Date | Country | |
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Parent | 12584391 | Sep 2009 | US |
Child | 13400401 | US |