This patent application claims the benefit and priority of Chinese Patent Application No. 202210720366.0, filed with the China National Intellectual Property Administration on Jun. 23, 2022, the disclosure of which is incorporated by reference herein in its entirety as part of the present application.
The present disclosure relates to the field of solid control technology for petroleum drilling, and specifically relates to an underbalanced drilling vibrating screen integrated with automatic drainage and vacuum chucks.
The description of the background art of the present disclosure belongs to the related technology related to the present disclosure and is only intended to illustrate and facilitate the understanding of the content of the present disclosure. It should not be understood that the applicant explicitly thinks or infers that it is the prior art of the present disclosure on the application date of the first application.
A drilling fluid in the drilling vibrating screen is separated through vibration so that the liquid content of waste drilling cuttings is reduced. Negative pressure under screens is formed in an underbalanced drilling vibrating screen, and the drilling fluid is separated from the drilling cuttings under the combined action of vibration and negative pressure so that the liquid content of waste drilling cuttings is greatly reduced, the recovery rate of the drilling fluid is high, the environmental protection treatment capacity of waste drilling cuttings is low, and the economic and social benefits are remarkable.
The drainage device of the existing underbalanced drilling vibrating screen is generally installed on the base as an independent device and is connected with a drainage port of a negative pressure cavity under the screens through a drainage hose so that the drainage hose is inconvenient to install and replace. In the independent automatic drainage device, the height of the base is much higher than that of the conventional vibrating screen, so a drilling fluid inlet distribution device needs a larger height. Therefore, the application of the drilling vibrating screen in small and medium-sized drilling machines with smaller base heights is limited. When negative pressure is formed under all screens of the vibrating screen, an independent drainage device is adopted. In order to discharge the drilling fluid in time, multiple drainage hoses are needed, so that the system is more complex and the installation of the drainage hoses is more difficult.
The present disclosure aims to provide an underbalanced drilling vibrating screen integrated with automatic drainage and vacuum chucks, so as to solve the problem that the structure and system of the whole negative pressure vibrating screen are complex caused by the fact that an existing negative pressure vibrating screen drainage device is complex.
The technical scheme for solving the technical problems is as follows.
An underbalanced drilling vibrating screen integrated with automatic drainage and vacuum chucks comprises a base, a screening device and a negative pressure generating device, wherein the screening device and the negative pressure generating device are arranged on the base; the screening device comprises a shell, an exciting motor arranged on the shell, a plurality of screens arranged in the shell, and at least one drainage component; and the drainage component communicates with at least one screen through the vacuum chuck, the negative pressure generating device communicates with the vacuum chuck, and the drainage component is integrally formed with the vacuum chuck.
The drainage component is integrally formed with the vacuum chuck, that is, the drainage component is an extension of the vacuum chuck. After a drilling fluid is sucked into the vacuum chuck, the drilling fluid can directly enter the drainage component and then is drained to the outside, so that the structure of the underbalanced drilling vibrating screen is simplified. A drainage hose does not need to be installed between the vacuum chuck and the drainage component so that the structure and system of the whole negative pressure vibrating screen are simplified, the installation of the screening device is the same as that of a common vibrating screen, and the screening device is simple, convenient and quick.
Further, the interior of the drainage component is provided with a U-shaped drainage channel, an inflow port is formed in one end of the drainage channel and communicates with the corresponding vacuum chuck, an overflow port is formed in the other end of the drainage channel, and flow holes are formed in the U-shaped bottom of the drainage channel.
a drilling fluid flows in from the inflow port, most of the drilling fluid overflows from the overflow port, and a small amount of the drilling fluid flows out from the flow holes, so that the automatic discharge of the drilling fluid is realized.
The drainage component is adapted to discharge the drilling fluid in the waste drilling cuttings, and the drilling fluid enters the drainage channel of the drainage component from the screens. Most of the drilling fluid is discharged to the outside in an overflowing way, and a small amount of the drilling fluid is discharged to the outside through the flow holes. After the machine is stopped, no residual drilling fluid exists in the drainage component, so the disassembly of the drainage component is avoided. The drainage component is directly connected with the screens, so that the structure and system of the whole vibrating screen are simplified, and the drainage operation is simpler.
Further, the bottom of the drainage channel is inclined downward from the inflow port to the overflow port, and the flow holes are formed in the lowest area of the drainage channel.
The flow holes are formed in the lowest area of the drainage channel so that the discharge of the residual drilling fluid in the drainage component is facilitated when the machine is stopped.
Further, the drainage component comprises a front side plate, a rear side plate, a left side plate, a right side plate, an intercepting plate and an inclined bottom plate.
Two sides of the intercepting plate are respectively connected with the front side plate and the rear side plate, and a gap is formed between the intercepting plate and the bottom plate so that a U-shaped drainage channel is formed inside the drainage component. The front side plate, the rear side plate, the left side plate and the intercepting plate form the inflow port, and the front side plate, the rear side plate, the left side plate and the intercepting plate are integrally formed with the vacuum chuck. The front side plate, the rear side plate, the right side plate and the intercepting plate form the overflow port.
Further, the flow holes are formed in the position where the bottom plate and the right side plate are connected, and the number of the flow holes is multiple.
Further, the side wall of the shell is provided with ventilation units, and the number and position of the ventilation units respectively correspond to those of the vacuum chucks; and
the ventilation unit comprises a vertical channel, a transverse channel and an air suction joint, the bottom of the vertical channel communicates with the corresponding vacuum chuck, two ends of the transverse channel respectively communicate with the top of the vertical channel, and the air suction joint, and the air suction joint is located on the top of the shell and communicates with the negative pressure generating device through a vacuum tube.
The vertical channel and the transverse channel are formed in the side wall of the shell. The air suction joint is located on the top of the shell. The vacuum tube communicates with the air suction structure from the top of the shell so that the width of the underbalanced drilling vibrating screen is reduced, the total width is the same as that of the common drilling vibrating screen with the same specifications, and the occupied area is reduced.
Further, the outer side wall of the shell is vertically welded with the first U-shaped steel to form the vertical channel, the inner side wall of the shell is transversely welded with the second U-shaped steel to form the transverse channel, two ends of the first U-shaped steel and two ends of the second U-shaped steel are blocked, and the vertical channel respectively communicates with the vacuum chuck and the transverse channel through holes formed in the shell.
Further, the negative pressure generating device comprises a support and exhaust fans arranged on the support; the top cross beam of the support is hollow, and the exhaust fan and the vacuum tube respectively communicate with the top cross beam.
A three-way pipeline in the negative pressure generating device is integrated with the support so that the device is compact in structure and convenient to install.
The present disclosure has the following beneficial effects.
Firstly, the drainage component is directly connected to the screen, the use of the drainage hose is avoided, and the structure and system of the whole negative pressure vibrating screen are simplified so that the drainage operation is simpler.
Secondly, the drainage component can realize self-drainage. When the machine is stopped, the residual drilling fluid in the drainage component and other positions can be automatically discharged through the flow holes.
Thirdly, compared with the common vibrating screen, the height and width of the underbalanced drilling vibrating screen do not need to be increased. The base which is the same as the common vibrating screen can be adopted to improve the application on small and medium-sized drilling machines with lower base heights.
Fourthly, the three-way pipeline in the negative pressure generating device is integrated with the support, so that the device is compact in structure and convenient to install.
Reference signs: 10, base; 20, screening device; 21, shell; 22, exciting motor; 23, screen; 24, drainage component; 25, drainage channel; 26, vacuum chuck; 30, negative pressure generating device; 31, vacuum tube; 32, support; 33, exhaust fan; 34, top cross beam; 211, vertical channel; 212, transverse channel; 213, air suction joint; 214, first U-shaped steel; 215, second U-shaped steel; 216, hole; 241, front side plate; 242, rear side plate; 243, left side plate; 244, right side plate; 245, intercepting plate; 246, bottom plate; 247, gap; 251, inflow port; 252, overflow port; and 253, flow hole.
The principles and features of the present disclosure are introduced in detail in combination with the following attached figures, the examples are only intended to describe the present disclosure, but not intended to limit the scope of the present disclosure.
The embodiment provides an underbalanced drilling vibrating screen integrated with automatic drainage and vacuum chucks. The negative pressure generating device 30 generates negative pressure on the vacuum chucks 26, and negative pressure absorbs a drilling fluid on screens 23. The drilling fluid flows from the vacuum chucks 26 into a drainage component 24 and is finally discharged to the outside.
Referring to
Referring to
The bottoms of the first screen and the second screen are provided with vacuum chucks. The bottoms of the second screen and the third screen are also provided with vacuum chucks 26. The bottom of each vacuum chuck 26 is respectively connected with a drainage component 24. In other embodiments of the present disclosure, one, three, four or five screens may correspond to one vacuum chuck 26, and the number of the vacuum chucks 26 may be one, three, four, five and the like.
The interior of the drainage component 24 is provided with a U-shaped drainage channel 25. Two ports of the drainage channel 25 are respectively an inflow port 251 and an overflow port 252. The inflow port 251 communicates with the vacuum chuck 26. The height of the overflow port 252 is lower than that of the inflow port 251. After the drilling fluid enters the drainage channel 25, the drilling fluid flows out from the overflow port 252. At this time, the drilling fluid can block the drainage channel 25 to avoid the circulation of gas. During negative pressure adsorption, no air can enter the vacuum chuck 26 from the drainage channel 25. A row of flow holes 253 are formed in the bottom of the drainage channel 25. When the machine is stopped, the drilling fluid remaining in the drainage channel 25 and the vacuum chuck 26 flows out from the flow holes 253, so that the automatic discharge of the drilling fluid is realized.
Referring to
In the embodiment, the bottom plate 246 is arranged obliquely, specifically inclining downward in the direction from the inflow port 251 to the overflow port 252, that is, the position where the bottom plate 246 is connected with the right side plate 244 is in the lowest area. The flow holes 253 are formed in the position where the bottom plate 246 is connected with the right side plate 244. At the same time, a plurality of flow holes 253 are sequentially formed in the position where the bottom plate 246 is connected with the right side plate 244. In other embodiments of the present disclosure, the bottom plate 246 can also be inclined in any other direction, even bent, as long as the flow hole 253 is formed in the lowest area.
Preferably, the vacuum chuck 26 is integrally formed with the drainage component 24, that is, the drainage component is an extension of the vacuum chuck. After the drilling fluid is sucked into the vacuum chuck, the drilling fluid can directly enter the drainage component and then is drained to the outside, so that the structure of the underbalanced drilling vibrating screen is simplified. A drainage hose does not need to be installed between the vacuum chuck 26 and the drainage component 24, and the installation of the screening device is the same as that of a common vibrating screen and is simple, convenient and quick. Specifically, the front side plate 241, the rear side plate 242, the left side plate 243 and the intercepting plate 245 are respectively connected with the vacuum chuck 26 in a sealed and fixed manner.
Referring to
The support 32 comprises a plurality of vertical rods and top cross beams 34 arranged on the tops of the vertical rods. The top cross beam 34 is hollow, and the exhaust fan 33 is installed on the top cross beam 34 and communicates with the interior of the top cross beam 34. In the embodiment, since the number of the exhaust fans 33 is two, the number of top cross beams 34 is also two, and the top cross beams 34 are in one-to-one correspondence with the exhaust fans 33. Obviously, in other embodiments of the present disclosure, two cavities are formed in the top cross beam 34, and the cavities are in one-to-one correspondence with the exhaust fan 33.
The top cross beam 34 is connected with a vacuum tube 31, and a three-way pipeline in the negative pressure generating device 30 is integrated with the support so that the device is compact in structure and convenient to install. The vacuum tube 31 communicates with the corresponding vacuum chuck 26 through a ventilation unit. The ventilation unit comprises a vertical channel 211 and a transverse channel 212 which are located on the shell 21.
Referring to
The foregoing descriptions are merely exemplary embodiments of the present disclosure, but are not intended to limit the present disclosure. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure shall fall within the protection scope of the present disclosure.
Number | Date | Country | Kind |
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202210720366.0 | Jun 2022 | CN | national |
Number | Name | Date | Kind |
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10815742 | Holton | Oct 2020 | B2 |
20130092637 | Pomerleau | Apr 2013 | A1 |
20150048037 | Frazier | Feb 2015 | A1 |
20160356108 | Kutryk | Dec 2016 | A1 |
20170254163 | Ross | Sep 2017 | A1 |
Number | Date | Country |
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113101740 | Jul 2021 | CN |
Number | Date | Country | |
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20230417113 A1 | Dec 2023 | US |