The present invention relates to underpants-type absorbent articles that absorb excreted liquid such as urine.
Underpants-type disposable diapers have been conventionally used as absorbent articles that absorb excreted liquid such as urine. This type of diaper includes an abdomen side part which comes to the abdomen side of the wearer, a back side part which comes to the back side of the wearer and a crotch part which comes to the crotch part of the wearer when the diaper is worn. And this diaper has the horizontal end parts of the abdomen side part and the back side part welded with the diaper being folded into two at the crotch part with the abdomen side part and the back side part laid over the other. And hereby, an underpants-type diaper is formed creating a body encircling opening and a pair of leg encircling openings to be provided to the user.
And when this underpants-type diaper 1′ is taken off from the wearer after excretion, it is common that the abdomen side part 11a and the back side part 11b are separated by tearing the aforementioned end part 11es from the inner side toward the outer side in the horizontal direction starting from the body encircling opening 1HB.
Here, when the tearing direction is viewed in a microscopic manner, the tearing direction is directed outward in the horizontal direction while being directed downward being the direction toward the leg encircling opening 1HL along the vertical direction as illustrated in
Meanwhile, it is common that the strength of the welded parts j′ are stronger than their surrounding parts and therefore, the force required for tearing concentrates on mainly the borders between the welded parts j′ and their surrounding parts for the force to act easily. In other words, the force is likely to concentrate and act on the circling edge parts of the welded parts j′. And therefore, even if the shape of the body encircling opening 1HB side parts ju′ of the welded parts j′ were in a slanted shape slanting downward in the vertical direction toward the leg encircling opening 1HL side as approaching horizontally outward as illustrated in
However, such configuration allowing an excellent tearing performance may have the aforementioned end part 11es be torn carelessly by an external force that may inevitably act when wearing the diaper.
The present invention has been made in view of the aforementioned conventional issues and a purpose thereof is to keep the end part, having the abdomen side part and the back side part welded, from being inevitably torn when wearing the diaper while the end part is enabled to be easily torn with the body encircling opening as the starting point.
In order to address the above problem, a primary aspect of the invention is directed to an underpants-type absorbent article configured with an absorbent article having an abdomen side part that is to be arranged on an abdomen side of a wearer, a back side part that is to be arranged on a back side of the wearer and a crotch part that is to be arranged to a crotch of the wearer when worn, the absorbent article being welded at respective horizontally outward end parts of the abdomen side part and the back side part when the absorbent article is in a state folded into two at the crotch part with the abdomen side part overlapping the back side part to form a body encircling opening and a pair of leg encircling openings at mutually different locations along a vertical direction that intersects the horizontal direction, the underpants-type absorbent article including:
a plurality of welded parts that are formed at the end part in a non-continuous welding pattern along at least the vertical direction; and
an inner area and an outer area that are included in the end part, the inner area being located horizontally inward and the outer area being located horizontally outward with respect to the inner area; wherein
the welded parts are formed to a predetermined range along the vertical direction, the predetermined range starting from the body encircling opening of the end part, such that a vertical dimension of a space between vertically adjacent welded parts in the inner area is made larger than the vertical dimension of a space between the vertically adjacent welded parts in the outer area, and
the welded parts each has on the body encircling opening side a slanted shape portion, the slanting portion slanting toward the leg encircling opening in the vertical direction as approaching to an outside along the horizontal direction, the welded parts being formed in pluralities and arranged along the vertical direction at the inner area in the predetermined range.
Other features of the present invention will become clear from the description of the present specification with reference to the accompanying drawings.
According to the present invention, the end part where the abdomen side part and the back side part are welded can be kept from being inevitably torn when wearing the diaper while the end part is allowed to be easily torn with the body encircling opening as the starting point.
At least the following matters will become clear from the description of the present specification with reference to the accompanying diagrammatic drawings.
Disclosed is an absorbent article featured to include an underpants-type absorbent article configured with an absorbent article having an abdomen side part that is to be arranged on an abdomen side of a wearer, a back side part that is to be arranged on a back side of the wearer and a crotch part that is to be arranged to a crotch of the wearer when worn, the absorbent article being welded at respective horizontally outward end parts of the abdomen side part and the back side part when the absorbent article is in a state folded into two at the crotch part with the abdomen side part overlapping the back side part to forma body encircling opening and a pair of leg encircling openings at mutually different locations along a vertical direction that intersects the horizontal direction, the underpants-type absorbent article including:
a plurality of welded parts that are formed at the end part in a non-continuous welding pattern along at least the vertical direction; and
an inner area and an outer area that are included in the end part, the inner area being located horizontally inward and the outer area being located horizontally outward with respect to the inner area; wherein
the welded parts are formed to a predetermined range along the vertical direction, the predetermined range starting from the body encircling opening of the end part, such that a vertical dimension of a space between vertically adjacent welded parts in the inner area is made larger than the vertical dimension of a space between the vertically adjacent welded parts in the outer area, and
the welded parts each has on the body encircling opening side a slanted shape portion, the slanting portion slanting toward the leg encircling opening in the vertical direction as approaching to an outside along the horizontal direction, the welded parts being formed in pluralities and arranged along the vertical direction at the inner area in the predetermined range.
According to such an underpants-type absorbent article, the absorbent article can have the above described end part easily torn from the body encircling opening when taking the absorbent article off from a wearer, while being kept from having the above described end part inevitably torn when wearing the absorbent article. Details are as follows.
Firstly, the welded part located at the above described inner area at the range adjacent to the body encircling opening being the above described predetermined range, includes at the body encircling opening side a slanted shape portion where the slanting portion slants toward the leg encircling opening in the vertical direction as approaching to the outside along the horizontal direction. Therefore, an outward facing force acting along the horizontal direction imparted to the body encircling opening can be quickly guided toward the previously discussed tearing direction based on this slanted shape to thereby allow this end part to be easily torn in the horizontal direction from the inside toward the outside.
Meanwhile, with respect to the welded part formed at the range adjacent to the body encircling opening being the above described predetermined range, the vertical dimension of the space between the vertically adjacent welded parts in the inner area is made larger than the vertical dimension of the space between the vertically adjacent welded parts in the outer area. Hereby, the above described space in the inner area being large can assure an excellent tearing performance at the start of tearing at the body encircling opening while the above described space in the outer area being small can effectively complement the strength of the above described end part. And hereby, this end part can be kept from being inevitably torn when wearing the absorbent article.
It is preferable that in an underpants-type absorbent article,
the outer area includes a middle area adjacent to the inner area,
and when the welded part including the slanted shape portion is regarded as a first welded part,
a second welded part and a third welded part are provided to the middle area,
the second welded part includes on the leg encircling opening side the slanted shape portion, the slanting portion slanting toward the leg encircling opening in the vertical direction as approaching to an outside along the horizontal direction,
the third welded part includes on the body encircling opening side the slanted shape portion, the slanting portion slanting toward the body encircling opening in the vertical direction as approaching to an outside along the horizontal direction, and
the second welded part and the third welded part associate with each other to partition in the middle area, a taper shaped area that is narrowed in the vertical direction as approaching to the outside along the horizontal direction.
According to such an underpants-type absorbent article, the above described second welded part and the third welded part provided in the middle area associate with each other to partition in this middle area, a taper shaped area that is narrowed in the vertical direction as approaching to the outside along the horizontal direction. This taper shaped area being a non-welded part that is not welded has a lower strength compared to the welded part so that the tearing direction is guided to advance through this taper shaped area. And as a result, this tearing direction is changed to take a route that is substantially parallel to the horizontal direction. Hereby, the above described end part can be torn taking the shortest route which comes closest to the horizontally outward edge part at this end part and thus this end part can be torn easily.
Further, the second welded part and the third welded part that are formed in the middle area effectively contribute to make the space between the vertically adjacent welded parts narrower than the interval between the vertically adjacent welded parts in the inner area.
It is preferable that in an underpants-type absorbent article,
the second welded part includes on the body encircling opening side the slanted shape portion, the slanting portion slanting toward the leg encircling opening in the vertical direction as approaching to the outside along the horizontal direction and
the slanted shape portion is provided along the slanted shape portion included on the body encircling opening side of the first welded part.
According to such an underpants-type absorbent article, the second welded part in the middle area has the above described slanted shape portion on the body encircling opening side and this slanted shape portion is provided along the slanted shape portion included on the body encircling opening side of the first welded part in the inner area. Hereby, the guiding of the above described force toward the tearing direction based on the first welded part in the inner area can be quickly taken over by the second welded part in the inner area. Therefore, the above described guiding can be quickly taken over in also this middle area. And as a result, this end part can be further easily torn.
It is preferable that in an underpants-type absorbent article, the slanted shape portion included on the body encircling opening side of the second welded part has a shape same as that of the slanted shape portion included on the body encircling opening side of the first welded part, and the second welded part and the first welded part are provided to be arranged along the horizontal direction while being inclined away from the horizontal direction such that the mutual slanted shape portions are aligned in a straight line.
According to such an underpants-type absorbent article, the guiding of the above described force toward the tearing direction that is based on the first welded part in the inner area can be further quickly taken over by the second welded part in the middle area. Therefore, the above described guiding can be quickly taken over in also this middle area. And as a result, this end part can be furthermore easily torn.
It is preferable that in an underpants-type absorbent article, the outer area includes an end area located horizontally outward with respect to the middle area,
the end area is provided with a fourth welded part,
the fourth welded part includes on the body encircling opening side the slanted shape portion, the slanting portion slanting toward the body encircling opening in the vertical direction as approaching to an outside along the horizontal direction, and
the fourth welded part is provided to intersect with a line extending from the slanted shape portion included on the body encircling opening side of the second welded part.
According to such an underpants-type absorbent article, the fourth welded part in the end area is provided to intersect with the line extending from the slanted shape portion of the second welded part in the middle area. Therefore, when tearing the above described end part, the tearing momentum along the tearing direction created at the inner area and the middle area can be blocked at the end area to relieve this momentum. As a result, a person can tear the end part in the horizontal direction with an appropriate momentum as a whole.
It is preferable that in an underpants-type absorbent article, an inclination of the slanted shape portion of the fourth welded part is more gentle with respect to an inclination of the slanted shape portion included on the body encircling opening side of the second welded part.
According to such an underpants-type absorbent article, the slanted shape portion of the fourth welded part provided to the end area is formed with a gentle inclination with respect to the slanted shape portion of the second welded part provided in the middle area. Therefore, the above described fourth welded part can gently block the tearing momentum that acts along the above described tearing direction.
It is preferable that in an underpants-type absorbent article, the slanted shape portion included on the body encircling opening side of the fourth welded part is provided along the slanted shape portion included on the body encircling opening side of the third welded part.
According to such an underpants-type absorbent article, the above described slanted shape portion included in the fourth welded part in the end area on the body encircling opening side is provided along the above described slanted shape portion included in the third welded part in the middle area on the body encircling opening side. Therefore, the guiding of the tearing direction to the shortest tearing route based on the third welded part in the middle area can be quickly taken over by the fourth welded part in the end area. Hereby, the above described guiding can swiftly continue in also this end area and as a result, this end part can be further certainly torn along the shortest tearing route.
It is preferable that in an underpants-type absorbent article, the slanted shape portion included on the body encircling opening side of the fourth welded part has a shape same as that of the slanted shape portion included on the body encircling opening side of the third welded part, and the fourth welded part and the third welded part are provided to be arranged along the horizontal direction while being inclined away from the horizontal direction such that the mutual slanted shape portions are aligned in a straight line.
According to such an underpants-type absorbent article, the guiding of the tearing direction to the shortest tearing route based on the third welded part in the middle area can be quickly taken over by the fourth welded part in the end area. Hereby, the above described guiding can swiftly continue in also this end area and as a result, this end part can be furthermore certainly torn along the shortest tearing route.
It is preferable that in an underpants-type absorbent article, when the welded part that is formed in the inner area and that includes the slanted shape portion is regarded as the first welded part,
a plurality of the first welded parts are formed in the inner area to be arranged in the vertical direction along an entire vertical length from the body encircling opening to the leg encircling opening.
According to such an underpants-type absorbent article, the force imparted by the person's hand is guided quickly and naturally along the aforementioned tearing direction along the entire vertical length in the inner area. In other words, the force is guided to change in the vertical direction toward the above described leg encircling opening as the force advances outside along the horizontal direction. Therefore, the above described end part can be quickly and easily torn.
It is preferable that in an underpants-type absorbent article,
the abdomen side part and the back side part respectively have an elastic member fixed along the horizontal direction in a state extended in the horizontal direction and
some of the welded parts are formed to a portion in the end part where the elastic member is not located.
According to such an underpants-type absorbent article, the strength of the above described several welded parts is reduced. Therefore, the above described end part can be torn easier by an amount the strength had been reduced. The reason for the strength of the above described several welded parts being reduced, that is, the reason for the reduced strength of the welded part formed to the portion where an elastic member is not positioned is as follows.
Firstly, the welded part is formed using a common pair of sandwiching members. To be specific, one sandwiching member includes a plurality of protrusions corresponding to the welding pattern and the other sandwiching member includes a flat surface that receives the protrusions. And a plurality of welded parts are formed by the pair of sandwiching members sandwiching the above described end part while the protrusions of the one sandwiching member being positioned to oppose the flat surface of the other sandwiching member. Here, the portion of the above described end part that does not have the elastic member positioned is thinner in the sandwiching direction compared to the portion where the elastic member is positioned by a thickness of the elastic member. Therefore, when the sandwiching takes place using the above described pair of sandwiching members, welding is difficult since the sandwiching pressure imparted becomes smaller by the amount of the thickness being reduced. As a result, the strength of the welded part formed to the portion where the elastic member is not positioned declines.
It is preferable that in an underpants-type absorbent article,
the abdomen side part and the back side part respectively have an elastic member fixed with hot-melt adhesive along the horizontal direction in a state extended along the horizontal direction and
some of the welded parts are formed by being provided with an ultrasound welding process to a portion in the end part where the elastic member is located.
According to such an underpants-type absorbent article, the strength of the above described several welded parts is reduced. For such reason, the above described end part can be easily torn by an amount of the strength reduced.
The reason for the strength of the above described several welded parts declining is as follows. Firstly, the portion where the above described several welded parts are formed in the above described end part has the elastic member fixed with hot-melt adhesive. However, when ultrasound welding is processed to the portion where this hot-melt adhesive exits, friction heating of the process by the ultrasound welding is suppressed by the lubricating action of this adhesive. Hereby, this welding process is made difficult which in turn reduces the strength of the above described welded part.
In the following description, the side to be positioned on the skin side of the wearer when the diaper 1 is worn by the wearer is simply called the “skin side” whereas the side to be positioned on the non-skin side of the wearer is simply called the “non-skin side.”
As illustrated in
As illustrated in
A liquid permeable top sheet 4 such as nonwoven fabric is provided to the skin side face of this absorbent core 3c in a manner covering the entire face thereof. And similarly, a liquid impermeable leak-proof sheet 5 such as a film is provided to the non-skin side face of this absorbent core 3c in a manner covering the entire face thereof. In this example, both sheets 4, 5 are formed in a substantially rectangular shape in plane view and both sheets 4, 5 extend outward from the outer contour of the absorbent core 3c along the entire circumference thereof. And the portion of the top sheet 4 that is extending out and the portion of the leak proof sheet 5 that is extending out are joined together with adhesives, welding or the like. And as a result, an absorbent main body 3 in a substantially rectangular shape in plane view is formed.
Although not shown, an elastic string may be provided as the elastic member along the lengthwise direction of this absorbent main body 3 to the respective width direction end parts of this absorbent main body 3. This elastic string is for imparting elasticity to the portions proximate the leg encircling opening 1HL in the absorbent main body 3 and the outer covering sheet 11. Therefore, while this elastic string is inserted between the top sheet 4 and the leak proof sheet 5, the elastic string is extended from its natural length to a predetermined ratio of, for example, two to four times the natural length to be fixed in the extended state to the both sheets 4, 5 with adhesive such as hot-melt adhesives.
Further, a leak prevention wall part (not shown) for the purpose of preventing urine from leaking from the sides may be provided to the absorbent main body 3, depending on the case. This leak prevention wall part is also called a barrier cuff and is provided to stand on both end parts of the skin side face and the like of the absorbent main body 3 using a flexible sheet such as a nonwoven sheet as the material. Since this leak prevention wall part is a well known configuration, further explanation thereof will be omitted.
The outer covering sheet 11 is a soft sheet in a substantially hourglass shape in plane view when in an opened state as illustrated in
As illustrated in
Further, as illustrated in
In the following description, the above described sheet 12 which forms the main body of the outer covering sheet 11 is called the “main body sheet 12”, the above described other sheet 13a which is joined to the abdomen side part 12a of the main body sheet 12 is called the “abdomen side part outer surface sheet 13a” and the above described other sheet 13b which is joined to the back side part 12b of the main body sheet 12 is called the “back side part outer surface sheet 13b.”
As illustrated in
As illustrated in
As illustrated in
And as illustrated in
The width direction end part 11es that is welded in the aforementioned manner is also called the “side end part 11es” in the following description.
The following defines the directions of the three dimensionally shaped diaper 1 made in an underpants-type as illustrated in
The aforementioned welding is performed by such as an ultrasound welding process or a heat seal process. And this example employs the ultrasound welding process. With this welding, the horizontal edge parts 11es at the abdomen side part 11a of the outer covering sheet 11 in
The welding pattern is in a strip form long in the vertical direction as a whole. And in the example shown in
As illustrated in
Since the welded parts j, j . . . formed to the areas Ain, Amid, Aout are differentiated in the following description, the welded part j provided to the inner area Ain is called the “first welded part j1”, the two types of welded parts j, j as an example of the plural types of welded parts j, j provided to the middle area Amid are respectively called the “second welded part j2” and the “third welded part j3”, and the welded part j provided to the end area Aout is called the “fourth welded part j4.”
A plurality of first welded parts j1 is provided arranged vertically in a row in the inner area Ain. And each welded part j1 in a parallelogram is provided to slant downward in the vertical direction as approaching to the outside along the horizontal direction. Hereby, the top side j1u (corresponding to the slanted shape portion) of the first welded part j1 is in a slanted shape such that the slanting portion slants downward in the vertical direction as approaching to the outside along the horizontal direction. This slanted shape comes along the aforementioned tearing direction (see
The first welded parts j1 of the inner area Ain are arranged in the vertical direction such that a wide space Ga and a narrow space Gb are present alternately in the vertical direction. In this example, the vertical dimensions of the wide spaces Ga are set such that all the wide spaces Ga, Ga . . . have the same dimensions. Similarly, the vertical dimension of the narrow spaces Gb is set such that all the narrow spaces Gb, Gb . . . have the same dimensions. Further in this example, the vertical arrangement pitch Pa of the pair of welded parts j1, j1 provided to sandwich the wide space Ga is set to be twice the vertical arrangement pitch Pb of the pair of welded parts j1, j1 provided to sandwich the narrow space Gb. However, there is no limitation to such. For example, the pitch size may be made, for example, three times or other integral multiples or the pitch size may be made, for example, 1.5 times being a multiple including a decimal point.
In the present embodiment, the upper edge part of the inner area Ain has the wide space Ga corresponding thereto. In other words, this upper edge part is provided with a single first welded part j1 together with a first welded part j1 provided below the above welded part j1 with a wide space Gb therebetween. And this enables the start of the tearing to be performed smoothly. In other words, as mentioned above, the start of the tearing is important in order to smoothly tear the entire side end part 11es. And for a smooth tearing movement at the start of tearing the force F required at the start of the tearing needs to be small, and with respect to this, a wide space Ga is made to correspond to the upper end part of the inner area Ain in this example. Hereby, the force F required at the start of tearing can be kept small thereby allowing a smooth tearing movement at the start of tearing.
The inclination angle θ1, at the topside j1 and the bottom side j1d of this first welded part j1, formed between the horizontal direction is selected from the range of, for example, 10 to 40 degrees and preferably selected from a range of 15 to 35 degrees, and more preferably selected from a range of 20 to 25 degrees. And in this example, the inclination angle is selected to be 22 degrees.
The horizontal dimension of the bottom surface of the first welded part j1 is selected such that an arbitrary value takes a maximum value from, for example, 1 mm to 4 mm. Similarly, the vertical dimension thereof is selected such that an arbitrary value takes a maximum value from, for example, 0.5 mm to 1.5 mm. The vertical dimension of the above described wide space Ga is selected from, for example, 5 mm to 10 mm, and the vertical dimension of the above described narrow space Gb is selected from, for example, 1 mm to 4 mm. However, there is no limitation to such.
Meanwhile, the middle area Amid outwardly adjacent to the inner area Ain, as mentioned above, has as an example of a plurality of types the second welded part j2 and the third welded part j3 provided to be arranged vertically in a row.
The second welded part j2 is a welded part that has a shape substantially same as that of the aforementioned first welded part j1. In other words, the specification of the second welded part j2 is the same as that of the first welded part j1 other than the horizontal dimension thereof being about ten to twenty percent smaller than the first welded part j1. To be more specific, this second welded part j2 also has a parallelogram bottom surface. And the top side j2u and the top side j2u (both correspond to the slanted shape portion) of this second welded part j2 are formed in a slanted shape such that the slanting portion slants downward in the vertical direction as approaching to the outside along the horizontal direction. Further, the inclination angle θ2, at the top side j2u and the bottom side j2d, formed between the horizontal direction takes the same value as the inclination angle θ1 of the aforementioned first welded part j1.
And the second welded part j2 is basically provided to respectively correspond to the first welded parts j1 in the inner area Ain. In other words, the second welded part j2 is positioned to be arranged horizontally outward the first welded part j1 while the top side j2u of the second welded part j2 being inclined away from the horizontal direction so to align in a straight line with the top side j1u of the first welded part j1.
Hereby, the guiding of the aforementioned force toward the tearing direction by the first welded part j1 in the inner area Ain can be quickly taken over by the second welded part j2 in the middle area Amid and thus the above described guiding can be quickly taken over in also this middle area Amid. And as a result, this side end part 11es can be easily torn.
Additionally, when the second welded parts j2 are provided to the respective first welded parts j1 in the inner area Ain as mentioned above, these second welded parts j2 are arranged in the vertical direction such that a wide space Ga and a narrow space Gb are present alternately in the vertical direction, being basically the same as in the case of the first welded part j1. However in this example, another second welded part j2 is additionally provided at a location vertically in the middle of the wide space Ga and hereby this wide space Ga is vertically divided into two, that is, two narrow spaces Gb, Gb are formed vertically adjacent each other. Therefore, the plurality of second welded parts j2, j2 . . . are provided with a small vertical arrangement pitch Pb corresponding to the aforementioned narrow space Gb, in the middle area Amid. Further, these two narrow spaces Gb, Gb each have provided thereto a third welded part j3, respectively.
Therefore, the portion corresponding to the wide space Ga in the middle area Amid that is horizontally adjacent and corresponding to the wide space Ga in the inner area Ain has provided one second welded part j2 and two third welded parts j3, j3. Hereby, the wide space Ga in the vertical direction is divided. And as a result, the dimension of the space between the vertically adjacent welded parts j, j is larger at the inner area Ain than that at the middle area Amid.
And this holds true for the upper end part 11esu of the side end part 11es. In other words, as mentioned above, the upper edge part of the inner area Ain has a wide space Ga positioned to correspond thereto and the portion corresponding to the wide space Ga of the middle area Amid positioned on the side thereof has one second welded part j2 and two third welded parts j3, j3 provided. Hereby, the wide space Ga is sectioned into four extremely narrow spaces. And as a result, the vertical dimension of the space between the welded parts j1, j in the inner area Ain is made larger than the vertical dimension of the space between the welded parts j2, j3 in the middle area Amid. Since the above described dimension of the space in the inner area Ain is large, tearing at the start from the body encircling opening 1HB at the upper end part 11esu can be carried out with an excellent tearing performance while the strength of the upper end part 11esu is effectively reinforced based on the above described space in the middle area Amid being small. Hereby, the side end part 11es can be kept from being inevitably torn at the upper end part 11esu when wearing the diaper.
By the way, as illustrated in
Meanwhile, as illustrated in
In this way, the middle area Amid has the second welded part and the third welded part provided to associate with each other to partition a taper shaped area A23 that has the portions horizontally outward thereof vertically narrowed. And since this area A23 is a so-called non-welded part that is not welded, the strength thereof is lower than the welded parts j2, j3. Hereby, the tearing direction is guided to advance through this taper shaped area A23. And as a result, this tearing direction is changed to take a route that is substantially parallel to the horizontal direction, as illustrated in
The inclination angles θ3, at the top side j3u and the bottom side j3d of this third welded part j3, formed between the horizontal direction are selected from the range of, for example, 5 to 30 degrees and preferably selected from a range of 5 to 15 degrees, and more preferably selected from a range of 7 to 12 degrees. And in this example, the inclination angle is selected to be 10 degrees. Further, the horizontal dimension of the bottom surface of the third welded part j3 is selected such that an arbitrary value takes a maximum value from, for example, 1 mm to 4 mm. Similarly, the vertical dimension thereof is selected such that an arbitrary value takes a maximum value from, for example, 0.5 mm to 1.5 mm.
As illustrated in
And the fourth welded parts j4 are basically provided to respectively correspond to at least the third welded parts j3 in the middle area Amid. In other words, the fourth welded parts j4 are positioned to be arranged horizontally outward the third welded part j3 while the top side j4u (corresponding to the slanted shape portion) of the fourth welded part j4 being inclined away from the horizontal direction so to align in a straight line with the top side j3u of the third welded part j3.
Hereby, the guiding of the force to take the shortest route toward the tearing direction based on the third welded part j3 in the middle area Amid can be quickly taken over by the fourth welded part j4 in the end area Aout. Thus the above described guiding can be quickly taken over in also this end area Aout. And as a result, this side end part 11es can be further certainly torn along the shortest route.
As illustrated in
Further, the inclination angle θ4, at the top side j4u of the fourth welded part j4, formed with the horizontal direction takes a value that is smaller than the inclination angle θ2, of the top side j2u of the second welded part j2, formed between the horizontal direction. Therefore, the fourth welded part j4 can gently block the momentum along the above described tearing direction.
In the aforementioned example, the welding pattern included four types of welded parts j being the first to the fourth welded parts j1, j2, j3, j4, however there is no limitation to such. In other words, a welded part j of a different type may be further added or one or two types of the above described second to fourth welded parts j2, j3, j4 may be omitted. For example, the following maybe employed. The example illustrated in
And as in the example illustrated in
By the way, in this example, the abdomen side part 11a and the back side part 11b respectively have elastic strings 15, 15 . . . fixed along the horizontal direction with hot-melt adhesive in a state extended along the horizontal direction, as illustrated in
Hereby, the strength of the above described some of the welded parts ja, ja . . . become weak. Thus the tearing at the side end part 11es becomes easier by an amount the strength declines. For such reason, this configuration is preferable from the viewpoint of the tearing performance. The reason for the above described strength of some of the welded parts ja declining is as follows.
Firstly, the portion where the above described some of the welded parts ja are formed in the side end part 11es has the elastic string 15 fixed with hot-melt adhesive. However, when an ultrasound welding process is performed to the portion where this hot-melt adhesive exists, friction heating of the process by the ultrasound welding is suppressed by the lubricating action of this adhesive. Hereby, this welding process is made difficult which in turn reduces the strength of the above described welded part ja, as a result.
Meanwhile, even in the case where the elastic strings 15, 15 . . . are fixed to the abdomen side part 11a and the back side part 11b by welding, the strength of the welded part jb formed to the portion where the elastic string 15 does not exist in the side end part 11es becomes smaller than the strength of the welded part ja formed to the portion where the elastic string 15 exists, as illustrated in
Firstly, the welded parts j, j . . . are formed using a pair of sandwiching members which is not shown. To be specific, one sandwiching member includes a plurality of protrusions corresponding to the welding pattern and the other sandwiching member includes a flat surface that receives the protrusions. And a plurality of welded parts j, j . . . are formed by the entire vertical length of the side end part 11es being sandwiched from both the front and the rear directions by these sandwiching members while the protrusions of the one sandwiching member being positioned to oppose the flat surface of the other sandwiching member. Here, the portion of the above described side end part 11es that does not have the elastic member 15 positioned is thinner in the above described front-rear direction being the sandwiching direction compared to the portion where the elastic member 15 is positioned by an amount of the elastic member 15. Therefore, when the sandwiching takes place using the above described pair of sandwiching members, welding is difficult since the sandwiching pressure imparted becomes smaller by the amount of the thickness being reduced. As a result, the strength of the welded part jb formed to the portion where the elastic member 15 is not positioned declines.
As illustrated in
As illustrated in
Here, the fifth welded part j5 in the inner area Ain slants downward in the vertical direction as approaching to the outside along the horizontal direction. Hereby, this fifth welded part j5 exhibits a similar operational advantage as the first welded part j1 in the upper area Au. However, in this modified example, the tearing performance is slightly sacrificed and the vertical dimension of the spaces between the fifth welded parts j5, j5 . . . that are adjacent in the vertical direction in the lower area Ad are made smaller than the vertical dimension of the space between the first welded parts j1, j1 that are adjacent in the vertical direction in the upper area Au from the viewpoint of giving priority to keep the side end part 11es from tearing that starts from the leg encircling opening 1HL when the diaper is worn.
Further, the sixth welded part j6 in the middle area Amid is slanted downward in the vertical direction as approaching to the outside along the horizontal direction. Hereby, the sixth welded part j6 exhibits a similar operational advantage as the second welded part j2 in the upper area Au. Further, the seventh welded part j7 in the middle area Amid is slanted upward in the vertical direction as approaching to the outside along the horizontal direction. Hereby the seventh welded part j7 exhibits a similar operational advantage as the third welded part j3 in the upper area Au. However, based on the aforementioned viewpoint, the vertical dimension of the space between the sixth welded part j6 and the seventh welded part j7 that are adjacent in the vertical direction in the lower area Ad is made smaller than the vertical dimension of the space between the second welded part j2 and the third welded part j3 that are adjacent in the vertical direction in the upper area Au.
Further, the eight welded part j8 in the end area Aout slants upward in the vertical direction as approaching to the outside along the horizontal direction. Hereby, this eighth welded part j8 exhibits a similar operational advantage as the fourth welded part j4 in the upper area Au. However, the vertical dimension of the space between the eighth welded parts j8, j8 . . . that are adjacent in the vertical direction in the lower area Ad are made smaller than the vertical dimension of the space between the fourth welded parts j4, j4 that are adjacent in the vertical direction in the upper area Au based on the aforementioned viewpoint.
The embodiments of the present invention has been described, however, the foregoing embodiments are intended to facilitate the understanding of the present invention but not to limit the invention. And it is needless to say that modifications and improvements of the present invention are possible without departing from the scope of the invention, and equivalents thereof are also encompassed by the invention. For example, the following modifications are possible.
The aforementioned embodiment indicated a horizontally long parallelogram as an example of the shape of the bottom surfaces of the first to the eighth welded parts j1, j2, . . ., j8, however, there is no limitation to such. For example, a horizontally long rectangle may do or a horizontally long ellipse may do, and other shapes may do.
The aforementioned embodiment exemplified welded parts j (j1, j2, . . . j8) including a parallelogram bottom surface and in connection to this, a top side and a bottom side in this parallelogram were exemplified as an example of the slanted shape portion included on the body encircling opening 1HB side and the leg encircling opening 1HL side. In other words, a linearly inclined slanted shape portion was exemplified, however, there is no limitation to such. For example, the welded part may include a slanted shape portion inclined in a curved line instead of the aforementioned linearly inclined slanted shape portion.
As illustrated in
Firstly, as illustrated in
Number | Date | Country | Kind |
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2014-092701 | Apr 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/051383 | 1/20/2015 | WO | 00 |