The present invention relates to an underpants-type disposable wearing article excellent in fitting to an intergluteal cleft.
In a general underpants-type disposable wearing article, for ensuring fitting, rubber thread-shaped, net-shaped or film-shaped elastic members are attached to a lower torso region and the like in an outer member to form a stretchable region stretching and contracting between a natural length state where the stretchable region is contracted together with the elastic members to form pleats and a spread state where the stretchable region is stretched without forming the pleats (See Patent Literatures 1 to 3, for example).
Particularly, in each of underpants-type disposable wearing articles disclosed in Patent Literature 1 and Patent Literature 2, a stretchable region (intergluteal cleft stretchable region) is provided along a width direction in a portion facing an intergluteal cleft. Accordingly, this portion is more contracted in the width direction than portions on both sides thereof so as to bend and enter into the intergluteal cleft for fitting. Therefore, improved fitting not only to the intergluteal cleft but also to a whole of swollen gluteal can be preferably attained.
However, due to the improved fitting to the portion facing the intergluteal cleft, when a wearer walks, a lifting force, which is generated by backward movements of legs of the wearer, exerts alternately on both sides of the intergluteal cleft stretchable region in the width direction, so that unevenness, crack and twist of an absorber are likely to occur at both the sides of the intergluteal cleft stretchable region in the width direction. Such unevenness, crack and twist of the absorber produce undesirable results such as uncomfortable feeling to the wearer and unintentional deterioration of an absorption performance.
Therefore, a main object of the present invention is to suppress unevenness, crack and twist of an absorber, while improved fitting to an intergluteal cleft is to be attained.
An underpants-type disposable wearing article solving the above-mentioned problem is as follows.
An underpants-type disposable wearing article including:
In the present underpants-type disposable wearing article provided with the intergluteal cleft stretchable region, improved fitting to the intergluteal cleft may be attained. However, with only the intergluteal cleft stretchable region formed, as stated above, when a wearer walks, a lifting force, which is generated by backward movements of legs of the wearer, exerts alternately on both the sides of the intergluteal cleft stretchable region in the width direction, so that the unevenness, crack and twist of the absorber are likely to occur at both the sides of the intergluteal cleft stretchable region in the width direction.
On the contrary, in the absorber of the present underpants-type disposable wearing article, at both the sides of the intergluteal cleft stretchable region in the width direction, slots (elongated holes in a plan view penetrating the absorber in a thickness direction) are formed to extend outwardly in the width direction toward the back side, respectively. In this way, even when the lifting force exerts alternately on both the sides of the intergluteal cleft stretchable region in the width direction, the absorber deforms such that the widths of the slots are decreased (in a manner where the slots are closed), respectively, thus, the force can be absorbed. As a result, the unevenness, crack and twist of the absorber at both the sides of the intergluteal cleft stretchable region in the width direction can be suppressed, while the improved fitting to the intergluteal cleft can be attained by the intergluteal cleft stretchable region.
The underpants-type disposable wearing article according to the first aspect, wherein acute intersecting angles between the front-back direction and directions along which the slots extend are 30 to 70 degrees, respectively.
The directions along which the slots extend can be determined as appropriate according to a shape of round-leg portions of the underpants-type disposable wearing article and arrangements of various kinds of elastic members, respectively, and in a normal case, the acute intersecting angles between the front-back direction and the directions along which the slots extend are preferably within a range of the present aspect, respectively.
Incidentally, the directions along which the slots extend refer to directions along which center lines of the slots extend, respectively. Further, in a case where the directions along which the slots extend are curved like circular arcs, the directions along which the slots extend refer to directions along which tangential lines of the center lines of the slots extend, respectively.
The underpants-type disposable wearing article according to the first or second aspect, wherein, those portions of both the side edges of the intergluteal cleft stretchable region, which correspond to both the slots at least locating in the width direction, respectively, extend in parallel with directions along which both the slots extend, respectively.
It is preferable that there is a positional relation between the side edges of the intergluteal cleft stretchable region and the directions along which the slots extend as in the present aspect, because when the lifting force, which is generated by the backward movements of the legs, exerts, the absorber may be deformed easily so as to, in particular, decrease the widths of the slots.
The underpants-type disposable wearing article according to any one of the first to third aspects,
It is preferable that there is a positional relation between the side edges of the intergluteal cleft stretchable region and the directions along which the slots extend as in the present aspect, because when the lifting force, which is generated by the backward movements of the legs, exerts, the force may be applied easily, in particular, to the slots of the absorber. As an example, intervals between edges of the slots on the center side in the width direction and the side edges of the intergluteal cleft stretchable region are preferably about 20 to 50 mm, respectively.
The underpants-type disposable wearing article according to any one of the first to fourth aspects,
In an elastic sheet stretchable structure, a percentage of contraction becomes higher as an area ratio of the joined portions is stepwise or continuously decreased. Thus, in the present aspect, in the intergluteal cleft stretchable region, the percentage of contraction becomes higher from both the side edges of the middle part toward the center thereof in the width direction. The intergluteal cleft stretchable region of the present aspect therefore becomes excellent particularly in the fitting to the intergluteal cleft.
The underpants-type disposable wearing article according to any one of the first to fifth aspects,
When the elastic sheet stretchable structure is adopted, if the non-stretchable region having the maximum elongation of less than 120% in the width direction is adjacent to the intergluteal cleft stretchable region at both the sides thereof in the width direction and the slots are arranged only in the non-stretchable region, the widths of the slots become unlikely to be decreased in a situation where the lifting force, which is generated by the backward movements of the legs, does not exert. In this case, the widths of the slots do not need to be increased to an excessive degree in order to prepare for a situation where the lifting force exerts, and thereby decrease of an absorption amount may be prevented.
The underpants-type disposable wearing article according to any one of the first to six aspects,
In the present underpants-type disposable wearing article provided with the sacrum stretchable region, improved fitting to a dent formed on a body surface at the sacrum may be attained. However, with only the sacrum stretchable region formed, when the wearer walks or when the wearer twists an upper part of the body while sitting, a lifting force, which is generated by backward movements of legs, exerts alternately on both the sides of the sacrum stretchable region in the width direction, so that unevenness, crack and twist of the absorber are likely to occur at both the sides of the sacrum stretchable region in the width direction.
On the contrary, in the absorber of the present underpants-type disposable wearing article, at both the sides of the sacrum stretchable region in the width direction, the slots (elongated holes in a plan view penetrating the absorber in the thickness direction) are formed to extend outwardly in the width direction toward the back side, respectively. In this way, even when the lifting force exerts alternately on both the sides of the sacrum stretchable region in the width direction, the absorber deforms such that the widths of the slots are decreased (in a manner where the slots are closed), thus, the force can be absorbed. As a result, the unevenness, crack and twist of the absorber at both the sides of the sacrum stretchable region in the width direction can be suppressed, while the improved fitting to the dent formed on the body surface at the sacrum can be attained by the sacrum stretchable region.
The underpants-type disposable wearing article according to the seventh aspect,
It is preferable that the angles are changed as stated in the present aspect, because the slots at respective positions become able to perform their own functions sufficiently.
The present invention provides advantages such as an ability to suppress unevenness, crack and twist of an absorber, while improved fitting to an intergluteal cleft is to be attained.
Hereinafter, a detailed description will be given of an underpants-type disposable diaper as a typical example of an underpants-type disposable wearing article, referring to accompanying drawings. Incidentally, each of dotted pattern regions in the drawings indicates an adhesive as a bonding means that bonds respective components located on a top side and an underside thereof. The adhesive may be applied by solid, bead, curtain, summit, or spiral coating of a hot melt adhesive, or pattern coating (transfer of the hot melt adhesive in a letterpress method). Further, instead of or together with the above methods, the elastic member can be fixed by applying the hot melt adhesive to an outer peripheral surface of an elastic member by means of comb gun or sure wrap application or the like. Examples of the hot melt adhesive include EVA-based, pressure sensitive adhesion rubber-based (elastomer-based), polyolefin-based, and polyester/polyamide-based adhesives, and can be used without any particular limitation. As bonding means that bonds respective components, it is possible to use means by material welding such as heat sealing or ultrasonic sealing.
Further, as a nonwoven fabric in the following description, a known nonwoven fabric can be appropriately used according to a site or a purpose. Examples of a constituent fiber of the nonwoven fabric include, but are not limited to, a synthetic fiber such as a polyolefin-based fiber including polyethylene and polypropylene, a polyester-based fiber, or a polyamide-based fiber (including a composite fiber such as core-sheath in addition to a single component fiber), a regenerated fiber such as rayon or cupra, and a natural fiber such as cotton. These fibers can be mixed and used. In order to enhance flexibility of the nonwoven fabric, it is preferable to use a crimped fiber as the constituent fiber. In addition, the constituent fiber of the nonwoven fabric may be a hydrophilic fiber (including a fiber that has become hydrophilic by a hydrophilizing agent), a hydrophobic fiber, or a water-repellent fiber (including a fiber that has become water-repellent by a water repellent agent). In addition, the nonwoven fabric is generally classified into a short fiber nonwoven fabric, a long fiber nonwoven fabric, a spunbond nonwoven fabric, a meltblown nonwoven fabric, a spunlace nonwoven fabric, a thermal bond (air-through) nonwoven fabric, a needle punch nonwoven fabric, a point bond nonwoven fabric, a laminated nonwoven fabric (an SMS nonwoven fabric, an SMMS nonwoven fabric, or the like in each of which different nonwoven fabric layers are laminated and a meltblown layer is sandwiched between spunbond layers, in addition to SSS nonwoven fabric in which same or similar nonwoven fabric layers are laminated), and the like depending on a fiber length, a sheet forming method, a fiber bonding method, and a stacked structure, and any of these nonwoven fabrics can be used. The laminated nonwoven fabric is manufactured as one unit including all layers integrally, and refers to a fabric processed by bonding fibers across the all layers. However, the laminated nonwoven fabric does not include a fabric formed by sticking, with a bonding means such as a hot melt adhesive, a plurality of nonwoven fabrics which have been manufactured separately.
In particular, the back body part B in the illustrated example includes, as shown in enlarged view of
Positions of the first portion B1, the second portion B2 and the third portion B3 can be determined as appropriate according to dimensions, designs and the like of a product. As an example, in a spread state of the product from which the side seal portions 21 are removed by cutting along edges thereof on a center side, respectively, assuming that a position of an edge of the waist opening of the front body part F corresponds to 0% and a position of an edge of the waist opening of the back body part B corresponds to 100%, the first portions B1 may be located in a range of 50 to 80%. In addition, in a spread state of the product (in a state in which the product is stretched to a maximum elongation in the width direction WD by pulling the product from both side ends thereof while one of the side seal portions 21 and the other of the side seal portions 21 are pinched, respectively), assuming that a side edge of one of the side seal portions 21 of the back body part B corresponds to 0% and a side edge of the other of the side seal portions 21 of the back body part B corresponds to 100%, one of the first portions B1 may be located in a range of 20 to 40% and the other of the first portions B1 may be located in a range of 60 to 80%, respectively. The positions of the first portions B1 in the width direction WD may be on both side edges of the absorber 13, respectively.
In addition, in the spread state of the product from which the side seal portions 21 are removed by cutting along the edges thereof on the center side, respectively, assuming that the position of the edge of the waist opening of the front body part F corresponds to 0% and the position of the edge of the waist opening of the back body part B corresponds to 100%, the second portion B2 may refer to a portion extending from a position in a range of 50 to 70% to a position in a range of 60 to 80%. Further, in the spread state of the product from which the side seal portions are removed by cutting along the edges thereof on the center side, respectively, assuming that the position of the edge of the waist opening of the front body part F corresponds to 0% and the position of the edge of the waist opening of the back body part B corresponds to 100%, the third portion B3 may refer to a portion extending from a position in a range of 60 to 80% to a position in a range of 70 to 90%.
As illustrated in
As the top sheet 11 that covers a top side (skin contact side) of the absorber 13, a perforated or non-perforated nonwoven fabric, a porous plastic sheet, etc. is preferably used.
As the liquid impervious sheet 12 covering an underside (non-skin contact side) of the absorber 13, a liquid impervious plastic sheet such as polyethylene or polypropylene may be used. In particular, a sheet having a moisture penetration property may be preferably used from a viewpoint of preventing stuffiness. Examples thereof include a microporous sheet obtained by melt-kneading an inorganic filler and a polyolefin resin such as polyethylene or polypropylene, molding the melt-kneaded mixture into a sheet, and then stretching the sheet in one or two axial directions.
As the absorber 13, it is possible to use a known one, which is based on, for example, a pulp fiber stack, an assembly of filaments of cellulose acetate, etc., or a nonwoven fabric and which has superabsorbent polymer particles mixed therewith or fixed thereto, or the like as necessary. To hold the shape, to prevent the superabsorbent polymer particles from escaping from the absorber 13, and for other purposes, the absorber 13 can be wrapped in a wrapping sheet 14 having a liquid pervious and liquid retaining property such as crepe paper as necessary.
The absorber 13 is provided from the front body part F to the back body part B. In particular, it is preferable that the absorber 13 extends backward beyond the pair of first portions B1, which face the left and right gluteal peaks, respectively, and both the side edges of the absorber extend, in the back body part B, so as to pass through positions, which are away from both line segments to outer sides thereof in the width direction WD, provided that the both line segments connect the first portions B1 and a front end of the second portion B2 (located in that range of the center line passing through the center of the back body part in the width direction WD, which faces the intergluteal cleft), respectively. In addition, it is preferable that the absorber 13 extends backward beyond the front end of the third portion B3 facing the sacrum, and both the side edges of the absorber 13 are away from both side edges of the third portion B3 to outer sides thereof in the width direction WD, respectively.
The absorber 13 is preferably formed into a substantially hourglass shape having a narrower portion 13N narrower than both front and back sides at a crotch portion. However, it may have another shape such as a rectangular shape. A size of the narrower portion 13N can be determined as appropriate. A length of the narrower portion 13N in the front-back direction can be set to about 20 to 50% of a maximum length of the diaper, and a width of a narrowest portion thereof can be set to about 40 to 60% of a maximum width 13w of the absorber 13. In the case of having such a narrower portion 13N, when the planar shape of the inner member 10 is substantially rectangular, non-absorber side portions 17 not having the absorber 13 are formed at a portion corresponding to the narrower portion 13N of the absorber 13 in the inner member 10.
In the illustrated embodiment, the liquid impervious sheet 12 is folded back to the underside together with the top sheet 11 on both sides in the width direction WD of the absorber 13. However, the liquid impervious sheet 12 may extend beyond both the side edges of the absorber 13 in the width direction or may extend between positions, which are away from both the side edges of the absorber 13 to the center side thereof in the width direction, respectively. As this liquid impervious sheet 12, it is desirable to use an opaque sheet so that brown color of excreta or urine is not seen. As opacification, a pigment or a filler such as calcium carbonate, titanium oxide, zinc oxide, white carbon, clay, talc, or barium sulfate added to plastic and formed into a film is preferably used.
It is preferable that three-dimensional gather parts 90 fit around the legs are formed on both side portions of the inner member 10. As illustrated in
A fixing structure of the gather elastic members 96 and the gather sheet 95 is not particularly limited. For example, as in an example illustrated in
As the gather elastic member 96, it is possible to use a normally used material such as polystyrene-based rubber, polyolefin-based rubber, polyurethane-based rubber, polyester-based rubber, polyurethane, polyethylene, polystyrene, styrene-butadiene copolymer, silicone, polyester, etc. In addition, to make it difficult to see from the outside, it is preferable that a fineness is set to 925 dtex or less, a tension is set to 150 to 350%, and an interval is set to 7.0 mm or less. Incidentally, as the gather elastic member 96, it is possible to use a tape-like member having a certain width in addition to an elongated member as in the illustrated example.
As a material of the gather sheet 95, various kinds of nonwoven fabrics may be used. However, in particular, in order to prevent stuffiness, it is preferable to use a nonwoven fabric that suppresses a basis weight and has excellent air permeability. Further, with regard to the gather sheet 95, to prevent passage of urine, etc., prevent a rash, and enhance a feel to a skin (dry feeling), it is preferable to use a water repellent nonwoven fabric coated with a silicone-based, paraffin metal-based, or alkylchromic chloride-based water repellent agent, etc.
As illustrated in
The outer member 20 forms at least the lower torso region T of the front body part F and the lower torso region T of the back body part B. In the illustrated example, the outer member 20 further includes an intermediate region L corresponding to a range in the front-back direction between the lower torso region T of the front body part F and the lower torso region T of the back body part B. However, at least one of the front body part F and the back body part B may not include the intermediate region L. Referring to the outer member 20, as in the illustrated example, in the crotch portion, side edges of the outer member 20 may be located on a central side with respect to side edges of the inner member 10 in the width direction or located on an outer side thereof in the width direction.
A part located on the lower torso region T in the outer member 20 can be divided into a waist end portion 23 forming an end portion on a waist opening side and an under-waist portion U which is a portion lower than the waist end portion 23. When the outer member 20 has, in the part located on the lower torso region T, boundaries in each of which a stretching force in the width direction WD changes (boundaries in each of which e.g., the type, fineness, thickness, or stretch rate of the elastic member changes), a portion on the waist opening side of a boundary closest to the waist opening refers to the waist end portion 23. When there is no such a boundary, a portion extending from the absorber 13 or the inner member 19 on the waist opening side refers to the waist end portion 23. The lengths of these portions in the front-back direction LD can be determined as appropriate according to the size, type, etc. of the product.
In order to improve fitting to a body, in the outer member 20, a stretchable region 80, which is elastically stretching and contracting together with elastic members, may be formed by attaching the elastic members to appropriate sites. In a natural length state, the stretchable region 80 is contracted according to contraction of the elastic members such that wrinkles or pleats are formed. Then, the stretchable region 80 may be stretched together with the elastic members to a predetermined maximum elongation so as to be spread without forming wrinkles. As the elastic member, a known elongated elastic member such as a thread shaped elastic member and a belt shaped elastic member may be used. In addition to these members, it is also possible without any particular limitation to use an elastic sheet 30 such as elastic film and a nonwoven fabric made of elastomeric fibers. It is preferable that a plurality of stretchable regions 80 is provided at individual sites located in the waist end portion 23, the under-waist portion U and the intermediate region L. However, as can be known from a non-stretchable region 70 discussed below, the stretchable region 80 may be partially omitted at a middle portion thereof in the width direction WD, a middle portion thereof in the front-back direction LD, etc.
In the outer member 20 of the illustrated example, except for a part located in a portion of the intermediate region L, as illustrated in
A planar shape of the outer member 20 is formed by concave around-leg lines 29 so that both side edges of the intermediate region L in the width direction form leg openings, respectively, and has a shape similar to an hourglass as a whole. The outer member 20 may be formed separately in the front body part F and the back body part B, and both bodies may be disposed to be separated in the front-back direction LD of the diaper at the crotch portion.
An embodiment illustrated in
As other embodiments, although not illustrated, appropriate modifications can be made. For example, the elastic sheet stretchable structure 20X may not be provided in the intermediate region L, the elastic sheet stretchable structure 20X may be continuously provided in the front-back direction LD from the inside of the lower torso region T of the front body part F to the inside of the lower torso region T of the back body part B via the intermediate region L, or the elastic sheet stretchable structure 20X may be provided only in one of the front body part F and the back body part B.
A region having the elastic sheet stretchable structure 20X in the outer member 20 has the stretchable region 80 that can be stretched and contracted in the width direction WD. The stretchable region 80 contracts in the width direction WD by a contraction force of the elastic sheet 30 and is extensible in the width direction WD. More specifically, in a state where the elastic sheet 30 is stretched in the width direction WD, the first sheet layer 20A and the second sheet layer 20B are bonded through the joint holes 31 of the elastic sheet 30 at intervals in each of the width direction WD and the front-back direction LD orthogonal thereto (the direction LD orthogonal to the stretchable direction ED) to form a large number of the joined portions 40, thereby forming the elastic sheet stretchable structure 20X. Further, in the stretchable region 80, the elastic sheet 30 is left without disconnection in the width direction WD, and the joined portions 40 are disposed such that the first sheet layer 20A and the second sheet layer 20B contract by the contraction force of the elastic sheet 30 and contraction pleats 25 are formed, thereby imparting such elasticity.
The stretchable region 80 may have portions 32 in each of which the elastic sheet 30 is linearly continuous along the width direction WD as in an example illustrated in
In the stretchable region 80, the first sheet layer 20A and the second sheet layer 20B between the joined portions 40 swell in a direction in which they are separated from each other, thereby forming the contraction pleats 25 extending in the front-back direction LD in the natural length state as illustrated in
It is desirable that a maximum elongation in the width direction WD of the stretchable region 80 is 190% or more (preferably 200 to 220%). Basically, the maximum elongation of the stretchable region 80 is substantially determined by the stretch rate of the elastic sheet 30 at the time of manufacture. However, the maximum elongation decreases due to factors that inhibit contraction in the width direction WD based thereon. A main factor of such inhibition is a ratio of the length L of the joined portions 40 per unit length in the width direction WD, and the maximum elongation decreases as this ratio increases. In a normal case, since the length L of the joined portions 40 has a correlation with an area ratio of the joined portions 40, the maximum elongation of the stretchable region 80 can be adjusted by the area ratio of the joined portions 40.
As in the examples illustrated in
The area ratio of the joined portions 40 and the area of each of the joined portions 40 in the stretchable region 80 can be determined as appropriate and are preferably within the following ranges in a normal case.
As described above, the maximum elongation and stretching stress of the stretchable region 80 can be adjusted by the area of each of the joined portions 40. Thus, as illustrated in
A shape of each of the joined portions 40 and a shape of each of the joint holes 31 in the natural length state can be determined as appropriate, and may be set to any shape such as a perfect circle, an ellipse, a polygon such as a triangle, a rectangle (see
An arrangement pattern of the joined portions 40 in the stretchable region 80 is not particularly limited and any pattern (see for example, Patent Literatures 1 to 8) can be adopted. In particular, as in the example illustrated in
As described above, when the unit structure including the plurality of first non-joint bands 51 having different first widths 51w is repeatedly present in the direction orthogonal to the first direction 51d in the stretchable region 80, a similar magnitude change in width is formed in continuous portion of the elastic sheet 30 inside the first non-joint bands 51. That is, when the width 51w of the first non-joint bands 51 is narrow, the width of the continuous portion of the elastic sheet 30 on the inside is narrowed. In addition, when the width 51w of the first non-joint bands 51 is wide, the width of the continuous portion of the elastic sheet 30 on the inside is widened. Further, when there is a change in the first width 51w in the continuous portion of the elastic sheet 30 in the first non-joint bands 51, both the continuous portion of the elastic sheet 30 in the first non-joint band 51 having a wide width and the continuous portion of the elastic sheet 30 in the first non-joint bands 51 having a narrow width are visually emphasized. As a result, regardless of whether the stretchable region 80 is in the natural length state (see
The unit structure described above is not limited by the magnitude of the width 51w as long as the plurality of first non-joint bands 51 having different first widths 51w is included. However, it is preferable that a large first width 51w in the first non-joint bands 51 is 1.2 to 60 times that of a first non-joint band 51 having a closest width 51w and a small first width 51w is 0.01 to 0.8 times that of the first non-joint band 51 having the closest width 51w.
In addition, in the unit structure described above, as long as the plurality of first non-joint bands 51 having the different first widths 51w is included, the first widths 51w in all the first non-joint bands 51 may be different from each other, and a first width 51w in some of the plurality of first non-joint bands 51 may be different from a first width 51w of one or a plurality of other first non-joint bands 51 as illustrated in the figure.
Even if an oblique stripe pattern along the first direction 51d due to the contraction pleats 25 of the first non-joint bands 51 and the continuous portion of the elastic sheet 30 therein appears in the stretchable region 80, when an oblique stripe pattern along another oblique direction is more strongly visually recognized in the same stretchable region 80, there is concern that the oblique stripe pattern due to the contraction pleats 25 of the first non-joint bands 51 and the continuous portion of the elastic sheet 30 therein becomes inconspicuous. On the other hand, it is preferable that a maximum value of the first widths 51w in the first non-joint bands 51 is a maximum value of widths in a direction orthogonal to a continuous direction in all the non-joint bands 51 and 52 having same or different inclination directions since an oblique stripe pattern due to the contraction pleats 25 of the first non-joint bands 51 and the continuous portion of the elastic sheet 30 therein is more strongly visually recognized in the stretchable region 80. In this case, the maximum value of the first widths 51w in the first non-joint bands 51 can be determined as appropriate, and is preferably 1.2 to 60 times that of the first non-joint band 51 having the closest width 51w. Incidentally, widths of all the non-joint bands 51 and 52 including the first non-joint bands 51 in the direction orthogonal to the continuous direction are not limited and are preferably within a range of 0.02 to 5 mm in a normal case. Naturally, with regard to the widths of the non-joint bands 51 and 52, for example, the widths of the first non-joint bands 51 in the direction orthogonal to the continuous direction thereof correspond to the first widths 51w, and each of these width has a constant value, because these non-joint bands 51 and 52 are linearly continuous portions.
A first interval 51s determined as an interval between the adjacent first non-joint bands 51 in the direction orthogonal to the first direction 51d can be determined as appropriate. Therefore, the first interval 51s may be the same as, wider than, or narrower than the first width 51w of the adjacent first non-joint bands 51. As one preferable example, it is possible to mention a mode in which the maximum value of the first widths 51w of the first non-joint bands 51 is smaller than a maximum value of the first interval 51s in the unit structure. In this way, by forming a wide interval portion in the unit structure, the oblique stripe pattern due to the contraction pleats 25 of the first non-joint bands 51 and the continuous portion of the elastic sheet 30 therein is more strongly visually recognized. In this case, the maximum value of the first widths 51w of the first non-joint bands 51 can be determined as appropriate, and is preferably 0.01 to 9 times the maximum value of the first interval 51s. Incidentally, intervals between all the non-joint bands 51 and 52 including the first non-joint bands 51 in the direction orthogonal to the continuous direction are not particularly limited and are preferably within a range of 0.3 to 50 mm in a normal case. Naturally, with regard to the intervals between the adjacent non-joint bands 51 and between the adjacent non-joint bands 52, for example, the intervals between the adjacent first non-joint bands 51 in the direction orthogonal to the continuous direction thereof correspond to the first intervals 51s, and each of these intervals has a constant value along the continuous direction.
In the stretchable region 80, with regard to non-joint bands 51 and 52, the second non-joint bands 52 linearly continuous along a second direction 52d intersecting the stretchable direction ED at an acute angle (acute intersecting angle θ2) other than the first direction 51d may be repeatedly present at intervals in a direction orthogonal to the second direction 52d, or the second non-joint bands 52 may not be present. In one preferable mode having the second non-joint bands 52, the non-joint bands 51 and 52 are formed in an oblique lattice shape in the stretchable region 80, the first non-joint bands 51 are continuous portions in one direction in the non-joint bands 51 and 52 having the oblique lattice shape, and the second non-joint bands 52 are continuous portions in another direction in the non-joint bands 51 and 52 having the oblique lattice shape. In this case, the first direction 51d and the second direction 52d are opposite to each other in terms of inclination with respect to the stretchable direction ED. Incidentally, as in the example illustrated in
However, when an oblique stripe pattern along an oblique direction of the second non-joint bands 52 is more strongly visually recognized in the same stretchable region 80, there is concern that the oblique stripe pattern due to the contraction pleats 25 of the first non-joint bands 51 and the continuous portion of the elastic sheet 30 therein becomes inconspicuous. Therefore, in the case where the second non-joint bands 52 are present as in the example illustrated in
Meanwhile, between adjacent first non-joint bands 51, the joined portions 40 are aligned in the first direction 51d. In this case, for example, as illustrated in
In addition, as in the example illustrated in
One row or a plurality of rows of the joined portions 40 (rows in the continuous direction of the non-joint bands 51 and 52) may be located between the adjacent non-joint bands 51 and 52. In addition, it is preferable that intervals between the joined portions 40 in a row direction are regular. However, all the intervals may not be constant, and some intervals may be different.
In a region having the elastic sheet stretchable structure 20X in the outer member 20, as illustrated in
The shape of each of the joined portions 40 in the non-stretchable region 70 is not particularly limited, and may be appropriately selected from the same shapes as those described in the section of the stretchable region 80.
In addition, the area ratio of the joined portions 40 and the area of each of the joined portions 40 in the non-stretchable region 70 can be determined as appropriate. However, in a normal case, the area ratio and the area are preferably within the following ranges since the non-stretchable region 70 does not become hard due to the small area of each of the joined portions 40 and the low area ratio of the joined portions 40.
The non-stretchable region 70 can be formed by densely disposing the joined portions 40 so that the first sheet layer 20A and the second sheet layer 20B are prevented from being contracted by the contraction force of the elastic sheet 30 to form pleats. Specific examples of a method for forming the non-stretchable region 70 include those shown in, for example, Patent Literatures 3 to 6.
When the first sheet layer 20A and the second sheet layer 20B are bonded in the joined portions 40 through the joint holes 31 formed in the elastic sheet 30, it is desirable that neither the first sheet layer 20A nor the second sheet layer 20B is bonded to the elastic sheet 30 except at least between the first sheet layer 20A and the second sheet layer 20B in the joined portions 40.
Means for bonding the first sheet layer 20A and the second sheet layer 20B in the joined portions 40 is not particularly limited. For example, in the joined portions 40, the first sheet layer 20A and the second sheet layer 20B may be bonded with a hot melt adhesive or may be bonded by means of material welding such as heat sealing or ultrasonic sealing.
In a case in which the first sheet layer 20A and the second sheet layer 20B are bonded through the joint holes 31 of the elastic sheet 30 in the joined portions 40, as a mode in which the joined portions 40 are formed by material welding, it is possible to adopt any one of a first welding mode, a second welding mode and a third welding mode, as follows. In the first welding mode, the first sheet layer 20A and the second sheet layer 20B are bonded only by a molten and solidified material 20m of a most part or a part of at least one of the first sheet layer 20A and the second sheet layer 20B in the joined portions 40 (see
A particularly preferable mode is that the first sheet layer 20A and the second sheet layer 20B are bonded by the molten and solidified material 20m of the part of the first sheet layer 20A and the second sheet layer 20B and a molten and solidified material 30m of all or the most part of the elastic sheet 30 in the joined portions 40. Incidentally, in the third welding mode illustrated in
When the first sheet layer 20A and the second sheet layer 20B are bonded using the molten and solidified material 20m of the most part or the part of at least one of the first sheet layer 20A and the second sheet layer 20B as an adhesive as in the first welding mode or the third welding mode, it is preferable that a part of the first sheet layer 20A and the second sheet layer 20B is not melted since the joined portions 40 are not hardened.
Incidentally, when the first sheet layer 20A and the second sheet layer 20B are nonwoven fabrics, a case in which a part of the first sheet layer 20A and the second sheet layer 20B does not melt includes a mode in which cores (not only cores in composite fibers, but also central parts in single component fivers) of all fibers do not melt but surrounding parts thereof (not only sheath in composite fibers, but also surrounding parts in single component fivers) melt, or a mode in which some fibers do not melt at all while remaining fibers totally melt or while cores of the remaining fibers are left but surrounding parts thereof melt.
When the first sheet layer 20A and the second sheet layer 20B are bonded using the molten and solidified material 30m of the elastic sheet 30 as an adhesive like the second welding mode and the third welding mode, the peel strength becomes high. In the second welding mode, under a condition that a melting point of at least one of the first sheet layer 20A and the second sheet layer 20B is higher than a melting point of the elastic sheet 30 and a heating temperature at the time of forming the joined portions 40, the elastic sheet 30 is sandwiched between the first sheet layer 20A and the second sheet layer 20B, and portions to be the joined portions 40 are pressurized and heated such that only the elastic sheet 30 is melted at the time of manufacture.
On the other hand, in the third welding mode, under a condition that a melting point of at least one of the first sheet layer 20A and the second sheet layer 20B is higher than the melting point of the elastic sheet 30, the elastic sheet 30 is sandwiched between the first sheet layer 20A and the second sheet layer 20B, and portions to be the joined portions 40 are pressurized and heated such that at least one of the first sheet layer 20A and the second sheet layer 20B and the elastic sheet 30 are melted at the time of manufacture.
From such a viewpoint, the melting point of the elastic sheet 30 is preferably about 80 to 145° C., and the melting point of the first sheet layer 20A and the second sheet layer 20B is preferably about 85 to 190° C., particularly preferably 150 to 190° C. The difference between the melting points of the first sheet layer 20A and the second sheet layer 20B and the melting point of the elastic sheet 30 is preferably about 60 to 90° C. The heating temperature is preferably about 100 to 150° C.
In the second welding mode and the third welding mode, when the first sheet layer 20A and the second sheet layer 20B are nonwoven fabrics, the molten and solidified material 30m of the elastic sheet 30 may penetrate between fibers over the entire first sheet layer 20A and second sheet layer 20B in a thickness direction in the joined portions 40 as illustrated in
The first sheet layer 20A, the elastic sheet 30, and the second sheet layer 20B fed between the anvil roll 60 and the ultrasonic horn 61 are heated by ultrasonic vibration energy of the ultrasonic horn 61 while being pressurized between the projections 60a and the ultrasonic horn 61 in a state of being stacked in this order. By melting only the elastic sheet 30 or melting at least one of the first sheet layer 20A and the second sheet layer 20B and the elastic sheet 30, the joint holes 31 are formed in the elastic sheet 30. At the same time, the first sheet layer 20A and the second sheet layer 20B are bonded through the joint holes 31. Therefore, in this case, by selecting a size, a shape, a separation interval, and an arrangement pattern in a roll length direction and a roll circumferential direction of the projections 60a of the anvil roll 60, it is possible to select an area ratio of the joined portions 40.
A reason why the joint holes 31 are formed may not be clear. However, it is considered that the holes are formed when portions corresponding to the projections 60a of the anvil roll 60 in the elastic sheet 30 are melted and detached from the surroundings. In this instance, as illustrated in
Although a constituent material of the first sheet layer 20A and the second sheet layer 20B is not particularly limited, it is preferable for the material to have air permeability. From the viewpoints, a nonwoven fabric may be preferably used. When the nonwoven fabric is used, the basis weight thereof is preferably about 10 to 25 g/m2. Further, a part or the whole of the first sheet layer 20A and the second sheet layer 20B may be a pair of layers in which a single material is folded back to face each other. For example, as in the illustrated embodiment, in the waist end portion 23, the constituent material located on the outer side is regarded as the second sheet layer 20B, and the folded portion 20C folded back to the internal surface side at a waist opening edge is regarded as the first sheet layer 20A, and an elastic sheet 30 is interposed therebetween. In the other portions, the constituent material located on the inner side is regarded as the first sheet layer 20A, the constituent material located on the outer side is regarded as the second sheet layer 20B, and the elastic sheet 30 can be interposed therebetween. It is obvious that the constituent material of the first sheet layer 20A and the constituent material of the second sheet layer 20B can be individually provided over the entire front-back direction LD, and without folding back the constituent materials, the elastic sheet 30 may be interposed between the constituent material of the first sheet layer 20A and the constituent material of the second sheet layer 20B.
The elastic sheet 30 is not particularly limited. As long as it is made of a thermoplastic resin which has elasticity, it may be an elastic nonwoven fabric in addition to elastic film. Further, as the elastic sheet 30, in addition to an imperforate sheet, those having many holes and slits for ventilation can also be used. In particular, in the elastic sheet 30, the tensile strength in the width direction WD (stretchable direction ED, MD direction) is preferably 8 to 25 N/35 mm, the tensile strength in the front-back direction LD (direction XD orthogonal to the stretchable direction ED, CD direction) is preferably 5 to 20 N/35 mm, the tensile elongation in the width direction WD is preferably 450 to 1050%, and the tensile elongation in the front-back direction LD is preferably 450 to 1400%. The thickness of the elastic sheet 30 is not particularly limited, but it is preferably about 20 to 40 km.
Unlike the present example, in the outer member 20, a part or whole of the stretchable region 80, the non-stretchable region 70 as well as an intergluteal cleft stretchable region 82 and a sacrum stretchable region 83 discussed below may be provided by using elongated elastic members as in Patent Literature 2.
It is preferable that the intergluteal cleft stretchable region 82, which includes an intergluteal cleft elastic member (the elastic sheet 30 in the illustrated example) therein, is provided in the back body part B. The intergluteal cleft stretchable region 82 refers to a region extending over both sides of the second portion B2 in the width direction WD and both the side edges of the region are away from both imaginary straight lines to a center side thereof in the width direction WD, respectively, provided that the imaginary straight lines pass through both the first portions B1 along the front-back direction LD, respectively.
A position of the intergluteal cleft stretchable region 82 is changed according to dimensions and designs of the product. In a normal case, for example, it can be determined as follows. That is, in the spread state of the product from which the side seal portions 21 are removed by cutting along the edges thereof on the center side, respectively, assuming that the position of the edge of the waist opening of the front body part F corresponds to 0% and the position of the edge of the waist opening of the back body part B corresponds to 100%, the intergluteal cleft stretchable region 82 may be provided from a position in a range of 50 to 70% to a position in a range of 60 to 80%. In addition, in the spread state of the product (in the state in which the product is stretched to the maximum elongation in the width direction WD by pulling the product from both the side ends thereof while one of the side seal portions 21 and the other of the side seal portions 21 are pinched, respectively), assuming that the side edge of one of the side seal portions 21 of the back body part B corresponds to 0% and the side edge of the other of the side seal portions 21 of the back body part B corresponds to 100%, the intergluteal cleft stretchable region 82 may be provided from a position in a range of 40 to 60% to a position in a range of 50 to 70%.
In the illustrated example, a region, which is adjacent to the intergluteal cleft stretchable region 82 at both sides thereof in the width direction WD, refers to the non-stretchable region 70. However, as long as a maximum elongation in the width direction WD of the intergluteal cleft stretchable region 82 is larger than a maximum elongation in the width direction WD of a region, which is adjacent to the intergluteal cleft stretchable region 82 at both the sides thereof in the width direction WD, this region, which is adjacent to the intergluteal cleft stretchable region 82 at both the sides thereof in the width direction WD, may refer to the stretchable region 80. In addition, in the illustrated example, a region, which is provided on the waist opening side and a crotch portion side of the intergluteal cleft stretchable region 82, refers to the non-stretchable region 70. However, either one of or both of a part of the intergluteal cleft stretchable region 82 on the waist opening side and a part of the intergluteal cleft stretchable region 82 on the crotch portion side may refer to the stretchable region 80.
The maximum elongation in the width direction WD of the intergluteal cleft stretchable region 82 can be determined as appropriate. However, in a normal case, it may be preferably about 120 to 200%.
In particular, as in the illustrated example, in a case where, the intergluteal cleft stretchable region 82, the non-stretchable region 70, which is adjacent to the intergluteal cleft stretchable region 82 at both sides thereof in the width direction WD and located at the center side of both the side edges of the absorber 13 in the width direction WD, and a side stretchable region 80, which is adjacent to the non-stretchable region 70 at both sides thereof in the width direction WD and extended to outer sides of both the side edges of the absorber 13 in the width direction WD, are provided by a single elastic sheet stretchable structure 20X, it is preferable that a maximum elongation in the width direction WD of the non-stretchable region 70 is less than 120%, a maximum of the intergluteal cleft stretchable region 82 is 1.5 to 3 times the maximum elongation in the width direction WD of the non-stretchable region 70, and a maximum elongation of the side stretchable region 80 is 2 to 5 times the maximum elongation in the width direction WD of the non-stretchable region 70.
A shape of the intergluteal cleft stretchable region 82 can be determined as appropriate: such as a rectangular shape, which has a pair of sides along the front-back direction LD and a pair of sides along the width direction WD as shown in
An elongation at an elastic limit of the intergluteal cleft stretchable region 82 may be changed or constant over entire the region 82. In particular, as the illustrated example, when the intergluteal cleft stretchable region 82 is formed by the elastic sheet stretchable structure 20X, as illustrated in
It is preferable that in a third portion B3 in the back body part B, a sacrum stretchable region 83 having a sacrum elastic member therein is provided. In the illustrated example, a region, which is adjacent to the sacrum stretchable region 83 at both sides thereof in the width direction WD, refers to the non-stretchable region 70 discussed below. However, as long as a maximum elongation in the width direction WD of the sacrum stretchable region 83 is larger than a maximum elongation in the width direction WD of a region, which is adjacent to the sacrum stretchable region 83 at both the sides thereof in the width direction WD, this region, which is adjacent to the sacrum stretchable region 83 at both the sides thereof in the width direction WD, may refer to the stretchable region 80. In addition, in the illustrated example, a stretchable region 80, which is continuous in the width direction between both the side seal portions, is adjacent to the sacrum stretchable region 83 on the waist opening side thereof (that is, the stretchable region 80 is continuous from the sacrum stretchable region 83 on the waist opening side thereof), while a non-stretchable region 70 is adjacent thereto on a crotch portion side thereof. On the contrary, it is possible that the stretchable region 80 is adjacent thereto on the crotch portion side thereof, while the non-stretchable region 70 is adjacent thereto on the waist opening side thereof. Further, it is also possible that the stretchable region 80 or the non-stretchable region 70 is adjacent thereto on both the crotch portion side thereof and the waist opening side thereof.
A position of the sacrum stretchable region 83 is changed according to dimensions and designs of the product. In a normal case, for example, it may be determined as follows. That is, in the spread state of the product from which the side seal portions 21 are removed by cutting along the edges thereof on the center side, assuming that the position of the edge of the waist opening of the front body part F corresponds to 0% and the position of the edge of the waist opening of the back body part B corresponds to 100%, the sacrum stretchable region 83 may be provided from a position in a range of 60 to 80% to a position in a range of 70 to 90%. In addition, in the spread state of the product (in the state in which the product is stretched to the maximum elongation by pulling the product from both the side ends thereof while one of the side seal portions 21 and the other of the side seal portions 21 are pinched, respectively), assuming that the side edge of one of the side seal portions 21 of the back body part B corresponds to 0% and the side edge of the other of the side seal portions 21 of the back body part B corresponds to 100%, the sacrum stretchable region 83 may be provided from a position in a range of 40 to 60% to a position in a range of 50 to 70%.
The maximum elongation of the sacrum stretchable region 83 in the width direction WD can be appropriately determined, and may be the same as, larger than, or smaller than the maximum elongation of the intergluteal cleft stretchable region 82.
A shape of the sacrum stretchable region 83 refers preferably to a shape having a width becoming wider toward the back side (for example, such as an isosceles triangle with a base along the width direction WD and an apex at the front side of the base, like the example illustrated in
It is preferable that in the absorber 13, at both the sides of the intergluteal cleft stretchable region 82 in the width direction WD, slots 100 (elongated holes in a plan view penetrating the absorber 13 in the thickness direction) are formed to extend outwardly in the width direction WD toward the back side, respectively. In this way, even when a lifting force (indicated by open arrows outlined with alternate long and two short dashes lines) exerts alternately on both the sides of the intergluteal cleft stretchable region 82 in the width direction WD, the absorber 13 deforms such that the widths of the slots 100 are decreased (in a manner where the slots are closed), thus, the force can be absorbed. As a result, the unevenness, crack and twist of the absorber 13 at both the sides of the intergluteal cleft stretchable region 82 in the width direction WD can be suppressed, while the improved fitting to the intergluteal cleft can be attained by the intergluteal cleft stretchable region 82.
Shapes of the slots 100 can be determined as appropriate according to a shape of round-leg portions of the underpants-type disposable diaper and arrangements of various kinds of elastic members. For example, as shown in
As long as the slots 100 are provided on both the sides of the intergluteal cleft stretchable region 82 in the absorber 13 in the width direction WD, as shown in
The widths 100w of the slots 100 may be determined as appropriate. As an example, the widths 100w of the slots 100 are preferably 0.05 to 0.2 times the maximum width 13w of the absorber 13, respectively.
The directions 101 along which the slots 100 extend can be determined as appropriate according to the shape of the round-leg portions of the underpants-type disposable diaper, shapes of the slots 100, and the arrangements of various kinds of the elastic members. However, in a normal case, acute intersecting angles y1 between the front-back direction LD and the directions along which the slots 100 extend are preferably 10 to 75 degrees, particularly 30 to 60 degrees, respectively. As an example, the directions 101 along which the slots 100 extend are preferably parallel with the line segments connecting the first portions B1 and the front end of the second portion B2, respectively. Incidentally, the directions 101 along which the slots 100 extend refer to directions along which center lines of the slots 100 extend, respectively. Further, in a case where the directions along which the slots 100 extend are curved lines such as circular arcs, the directions along which the slots 100 extend refer to directions along which tangential lines of the center lines of the slots 100 extend, respectively.
Particularly, it is preferable that, as the illustrated example, those portions of both the side edges of the intergluteal cleft stretchable region 82, which correspond to both the slots 100 locating at least in the width direction WD, respectively, extend in parallel with directions along which both the slots 100 extend, respectively, because when the lifting force, which is generated by the backward movements of the legs, exerts, the absorber 13 may be deformed easily so as to, in particular, decrease the widths of the slots 100.
A positional relation between the side edges of the intergluteal cleft stretchable region 82 and the slots 100 can be determined as appropriate and the side edges of the intergluteal cleft stretchable region and the slots may be separated from each other, respectively. However, it is preferable that the above side edges and the slots are closer to each other (that is, intervals between the side edges of the intergluteal cleft stretchable region 82 and the slots 100 are smaller than intervals between the side edges of the absorber 13 and the slots 100), respectively, because when the lifting force, which is generated by the backward movements of the legs, exerts, the force may be applied easily, in particular, to the slots 100 of the absorber 13. As an example, intervals between edges of the slots 100 on the center side in the width direction WD and the side edges of the intergluteal cleft stretchable region 82 are preferably about 0 to 10 mm (If the intervals are not constant, minimum intervals are adopted). In addition, as long as the slots 100 are provided on both the sides of the intergluteal cleft stretchable region 82 in the width direction WD, the slots 100 may extend over a whole range or beyond the whole range corresponding to the intergluteal cleft stretchable region 82 in the front-back direction LD. Alternatively, as in the illustrated examples, the slots 100 may be provided at both sides of a part of the intergluteal cleft stretchable region 82 in the front-back direction LD. In the illustrated examples, the slots 100 are provided at both the sides of only the front side portion of the intergluteal cleft stretchable region 82 in the front-back direction LD. However, the slots 100 may be provided at both sides of only the back side portion of the intergluteal cleft stretchable region 82 in the front-back direction LD, or the slots 100 may be provided at both sides of only the middle part of the intergluteal cleft stretchable region 82 in the front-back direction LD.
Particularly, when the elastic sheet stretchable structure 20X as in the illustrated examples is adopted, if the non-stretchable region 70 having the maximum elongation of less than 120% in the width direction WD is adjacent to the intergluteal cleft stretchable region 82 at both the sides thereof in the width direction WD and the slots 100 are arranged only in the non-stretchable region 70 (a whole of each slot 100 is located within the non-stretchable region 70), the widths of the slots 100 become unlikely to be decreased in a situation where the lifting force, which is generated by the backward movements of the legs, does not exert. In this case, the widths of the slots 100 do not need to be increased to an excessive degree in order to prepare for a situation where the above lifting force exerts, and thereby decrease of an absorption amount may be prevented.
In a case where the sacrum stretchable region 83 is provided as discussed above, it is preferable that in the absorber 13, at both the sides of the sacrum stretchable region 83 in the width direction WD, the slots 100 (elongated holes in a plan view penetrating the absorber 13 in the thickness direction) are formed to extend outwardly in the width direction WD toward the back side, respectively. In this way, even when the lifting force exerts alternately on both the sides of the sacrum stretchable region 83 in the width direction WD,
In a case where the slots 100 are provided at both the sides of the intergluteal cleft stretchable region 82 in the width direction WD and at both the sides of the sacrum stretchable region 83 in the width direction WD, it is preferable that acute inclination angles γ2 between the front-back direction LD and the directions 101 along which the slots 100 provided at both the sides of the sacrum stretchable region 83 in the width direction WD extend are 0.3 to 0.8 times the acute intersecting angles γ1 between the front-back direction LD and the directions 101 along which the slots 100 provided at both the sides of the intergluteal cleft stretchable region 82 in the width direction WD extend, respectively, because the slots 100 at respective positions become able to perform their own functions sufficiently.
The following terms in the specification have the following meanings unless otherwise specified in the specification.
The present invention can be used for general underpants-type disposable wearing articles such as a shorts-type sanitary napkin, an underpants-type disposable swimming wear for swimming or playing in the water, etc. in addition to the underpants-type disposable diaper as in the above example.
Number | Date | Country | Kind |
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2021-138050 | Aug 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/014095 | 3/24/2022 | WO |