The present application relates to bicycle support racks, and particularly to bicycle support racks which are mounted from a vehicle, such as in a hitch receiver used for towing loads off the back of the towing vehicle.
Many such bike racks are known. Generalized primary questions with regard to any vehicle mounted bike rack include the orientation of the bike(s) relative to the vehicle and where on the bike(s) are the support forces going to be applied to hold the bike in position during vehicle travel.
Some vehicle mounted bike racks, including as described in U.S. Pat. Nos. 5,996,870 and 10,850,678, mount the bike(s) 10 with their wheels 24, 30 in the longitudinal direction, often with the front wheel 24 much higher than the rear wheel 30 of the bike 10. Some, including as described in U.S. Pat. No. 5,526,971, still require lifting one of the bike wheels 24, 30 significantly higher than the other wheel 24, 30 even if the bicycle 10 is transversely mounted. Others, including as described in U.S. Pat. Nos. 5,025,932, 5,476,203, 5,862,966, 5,947,357, 6,089,430, 6,626,340, 7,240,816, 9,102,280, 9,555,744, and 10,668,866, mount the bike(s) 10 transversely with the two bike wheels 24, 30 at the same elevation, but primarily support the bike(s) 10 from the wheels 24, 30, usually from below. All of these patents are incorporated by reference for their teaching of the problems and mounting environment.
The present invention is more particularly directed to bicycle support racks which mount the bike(s) 10 transversely, but hang the bike(s) from above, such as from the tops of the wheels 24, 30, or more preferably from the bike frame(s) 12, such as in U.S. Pat. Nos. 5,067,641, 5,647,521, 5,803,330 and 6,123,498. The designs of the frame mounts used on any of these prior art bike racks are incorporated by reference.
Vehicle mounted bike racks should be easy to use, both in attaching and detaching the bike rack to and from the towing vehicle, and in attaching and detaching the bike(s) 10 to the bike rack. For all hitch mounted bike racks, ease of loading of the bike(s) 10 to the rack is an important consideration. Many prior art bike racks force the user to perform a difficult lifting motion with the bike 10 to position the bike 10 on the bike rack. Some require lifting the bike 10 such that at least one of its wheels 24, 30 is elevated with its bottom three feet or more above the pavement. Others require the users to extend their arms while holding the weight of the bike 10, passing a rearward cradle to get to a forward cradle, etc. The bike positioning can be significantly more difficult as more bikes 10 are being supported. Older or weaker users often find the bicycle loading process too strenuous, likely to lead to personal injury or result in dropping or otherwise damaging the bike 10.
Vehicle mounted bike racks should be strong and secure for support of the bike(s) 10 while minimizing the possibilities of damage to the bike(s), providing sufficient clearance between the bike 10 and the towing vehicle (not shown) to avoid contact during towing as well as during mounting and dismounting the bike 10 from the bike rack. Vehicle mounted bike racks should be robust for a long product life, while still being light in weight and low in cost. Better vehicle mounted bike rack solutions are needed.
The present invention is a bike rack mountable from a traditional hitch receiver that includes a main beam extending off a post. In one aspect, the main beam slants rearwardly and upwardly from a top of the post, and a plurality of mounts are supported by the main beam for hanging at least one bike with a toptube of the bike extending substantially horizontally and transversely beneath the main beam. This allows the user to mount bike(s) from the rear without having to lift the bike over the main beam. For instance, the mounts can contact and support the toptube of the bike. In another aspect, the main beam is foldable, so a first bike can be loaded while the main beam is folded, and a subsequent bike can be loaded after to main beam has been unfolded. The main beam is preferably hinged to the post, so the main beam can also be dropped down to a more compact storage position adjacent the post when attached to the towing vehicle but not supporting any bikes.
While the above-identified drawing figures set forth a preferred embodiment, other embodiments of the present invention are also contemplated, some of which are noted in the discussion. In all cases, this disclosure presents the illustrated embodiments of the present invention by way of representation and not limitation. Numerous other minor modifications and embodiments can be devised by those skilled in the art which fall within the scope and spirit of the principles of this invention.
From the leading end 42, the hitch mounted bike rack 40 includes a main post 46 which extends upwardly and a main beam 48 extending rearwardly off of the main post 46 in a non-vertical orientation (for its primary usage position shown in
There are multiple bike hanging positions along the main beam 48, with the preferred embodiment having four bike hanging positions. Other embodiments (not shown) have one, two, three or more than four bike hanging positions. The frame mounts 50, preferably two per bike hanging position, extend underneath the main beam 48, referred to as being “underslung”. Each bike 10 is loaded onto the main beam 48 with its toptube 14 extending transversely under the main beam 48. Each bike hanging position is horizontally spaced from the others sufficient to provide side-to-side (longitudinal relative to the towing direction) clearance between the bikes, such as at a longitudinal spacing 1 from 3 to 12 inches, and in the most preferred embodiment the bike hanging positions have a consistent longitudinal spacing 1 of about 7 inches (180 mm) apart. With the 25° slope, this means that the forward bike hanging position has a vertical spacing v about 3 inches (76 mm) lower than the second bike hanging position and a vertical spacing 3 v of about 9 inches (228 mm) lower than the rearward bike hanging position.
When loading multiple bikes 10 onto the bike rack 40, the user starts with the forward bike hanging position and loads bikes from front (at a lower position) to back (at a higher position). As such, the user doesn't have to maneuver the bike frame 12 through multiple mounts 50 and the length of the main beam 48, but instead lifts the bike 10 to the appropriate height and then sets the bike 10 forward into the two frame mounts 50 for that bike hanging position. The user is able to hold the bike 10 closer to his or her body making it easier to lift and maneuver during loading. The upward angle a of the main beam 48 allows easier access under the main beam 48 and also creates a larger opening to access the frame mounts 50. The user ends up loading bikes 10 from the lowest to the highest position, i.e., a shorter elevation of lifting is required for loading the first bike 10 than subsequent bikes 10.
For the four bike embodiment, the main beam 48 is preferably foldable, into the position shown in
In the preferred embodiment, the main beam 48 can be secured either in the straight (extended) or folded position using a clevis pin 58 shown in its entirety in
In the preferred embodiment, each frame mount 50 is pivotally or rotatably secured to a dropping side mounting arm 72, with the dropping side mounting arms 72 being part of the lower and upper weldments 52, 56. For instance, the main beam 48 can be formed from stamped, bent and welded sheet metal parts, including two top plates 74 and four mounting arm plates 76. Two mounting arm plates 76a, 76b can be welded to the top plate 74a for the lower beam arm 52, and two mounting arm plates 76c, 76d can be welded to the top plate 74b for the upper beam arm 56, providing the necessary rigidity and structure for both the upper arm weldment 56 and the lower arm weldment 52. In the preferred embodiment, the mounting arm plates 76 and the top plates 74 are both formed from 3 mm thick Q235 sheet steel, stamped/cut and bent into the configurations shown. Each mounting arm plate 76 provides two dropping side mounting arms 72. Each frame mount cushion 78 is pivotally secured to its dropping side mounting arm 72 using a shoulder bolt 80 extending through a hollow cylindrical cushion sleeve 82, fastened with a washer 84 and lock nut 86.
To protect the frame 12 of the bike 10, the frame mount cushions 78 are made of a material which is softer than metal, and preferably a polymer, and most preferably a non-scuffing polyurethane or thermoplastic polyether-ester elastomer (TPEE) such as at a durometer of Shore 60A. The geometry of the preferred frame mount cushions 78 is oblong, with the axis 88 of the shoulder bolt 80 and sleeve 82 being offset relative to a midpoint of the oblong shape, enabling the frame mounts 50 to be able to be selectively rotated to adapt to different bike frame geometries and sizes. To further support and hold the bikes 10 in place on the frame mounts 50, releasable flexible cable ties (not shown) may be included to secure the bike frame 12 within the curved surface of the frame mount cushions 78. For instance, eight polyester straps, one for each frame mount 50, can be included, each with a chrome plated steel buckle and hook and loop material (VELCRO) ends to adjust length.
As best shown in
In addition to the preferred folding between the upper arm weldment 56 and the lower arm weldment 52, the main beam 48 can be folded down in its entirety, to a vertical orientation parallel to the support post 46 as shown in
The component parts of the post 46 are best shown in
The main post 46 includes two moveable levers 128, 130. A top lever 128 moves the latch 114 against a torsion spring 132, for unlatching the latching pin 106 of the main beam 48 whenever the user desires to move the lower arm 62 from the extended bike-supporting position to the lowered, vertical storage position. A lower lever 130 moves the adapter latch 134. The lower lever 130 is preferably positioned high in the post 46 for ease of access, but connected to the adapter latch 134 via a linkage 136 which is positioned within the tube. The preferred linkage 136 includes a vertical link 138 and a slanted link 140, each riding on two shoulder bolts 142 through the tube. The vertical link 138 can move vertically within the post 46, while the slanted link 140 can move within the leading end 42 at an angle that matches the angled orientation of the leading end 42. The vertical link 138 and the slanted link 140 are connected together such as by a clevis pin 144 and retaining ring 146. The clevis pin 144 extends through an oblong opening 148 in at least one of the vertical link 138 and the slanted link 140, enabling relative movement between the vertical link 138 and the slanted link 140 during unlatching from the quick mount adapter 44. A tension spring 150, which can be anchored on the uppermost shoulder bolt 142, biases the linkage 136 downwardly, and the force of this spring 150 must be overcome by the lower lever 130 to raise the adapter latch 134. In the most preferred embodiment, each of the two moveable levers 128, 130 are molded from polymer, such as from a UV-stabilized blend of polycarbonate (PC) and acrylonitrile butadiene styrene (ABS), thereby resulting in a more comfortable unlatching experience on the user's hands. A top cap 152 is also provided at the top of the post 46, primarily for user safety and dirt protection, which can be similarly molded from the UV-stabilized PC and ABS blend. The links 138, 140 can all be formed of Q235 steel plate material.
A handle 154 is preferably rigidly attached to the post 46. For instance, the handle 154 can be formed by bending a 5 mm×25 mm Q235 steel plate strap into the configuration shown and welding it to the post tube 46. The handle 154 is useful both for lifting the bike rack 40 when positioning the bike rack 40 relative to the quick mount adapter 44, and for leverage when manipulating either of the levers 128, 130.
The most preferred embodiment includes two bumpers 156, 158, formed of a material softer than the post 46 and the main beam 48. The first bumper 156 is attached, such as by having extensions 160 which snap into holes 162 in the post 46, so as to be positioned between the main beam 48 and the vertical post 46 and maintain separation between the main beam 48 and the vertical post 46 when the main beam 48 is folded down. This bumper 156 also helps to protect both the first bike 10 and the vertical post 46 from damaging contact during loading of the first bike 10 and during vehicle travel. The second bumper 158 is attached, such as by having extensions 164 which snap into holes 166 in either the upper weldment 56 or more preferably the lower weldment 52, so as to be positioned between the two weldments 52, 56 and maintain separation between the two weldments 52, 56 when flipped together as shown in
The resulting bike rack 40 is relatively inexpensive while still being robust and simple to use when the user desires to move the bike rack 40 between different positions. Use of the bike rack 40 results in easier lifting operations for the user to load and unload bikes 10. The illustrated and discussed embodiments are light in weight and are simpler and lower in cost than many prior art designs.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. In particular, all of the dimensions and materials, unless included in the claims, are exemplary only.
The present application claims priority from U.S. Provisional Application No. 63/153,227 entitled UNDERSLUNG BIKE RACK FOR HITCH filed Feb. 24, 2021, incorporated herein by reference.
Number | Date | Country | |
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63153227 | Feb 2021 | US |