Underwater lighting fixture with color wheel and method of control

Information

  • Patent Grant
  • 6811286
  • Patent Number
    6,811,286
  • Date Filed
    Monday, April 22, 2002
    22 years ago
  • Date Issued
    Tuesday, November 2, 2004
    20 years ago
Abstract
An underwater lighting fixture adapted for installation in a lamp receiving recess in the wall of a swimming pool. The fixture includes a lamp housing having a pair of reflector-mounted incandescent lamps mounted therein. A plate having a pair of a apertures is mounted in the housing with the apertures mounted in alignment with the lamps. A pair of secondary reflectors are mounted to face the plate apertures and are provided with light-transmitting portals. A color wheel having dichroic filter segments is mounted so that identically colored pairs of segments pass the portals when the color wheel is driven by a motor. The motor is controlled by a circuit by disconnecting power to an input of the circuit, reconnecting power to the input to control the motor to move at a first speed. The control circuit stops the motor when the driven element reaches an index position. After the step of reconnecting power and after a predetermined period of time, the control circuit controls the motor to move the driven element at a second speed.
Description




FIELD OF THE INVENTION




The present invention relates generally to the field of illumination, and, more particularly, to a submersible color light. Although the present invention is subject to a wide range of applications, it is especially suited for use in a pool lighting system, and will be particularly described in that context.




BACKGROUND OF THE INVENTION




Pool lights illuminate the water at night for the safety of swimmers and for aesthetic purposes. The illumination emanates from underwater lights affixed to the wall of the pool. As used herein, a pool is used generically to refer to a container for holding water or other liquids. Examples of such containers are recreational swimming pools, spas, and aquariums.




To enhance the aesthetics, some current underwater pool lights use a transparent color filter or shade affixed to the front of the lens of the pool light to filter the light emanating from the lens of the pool light and thus add color to the pool. The color filters come in a variety of colors but only one of these color filters can be affixed to the pool light at a given time. Thus, the color of the pool stays at that particular color that the color filter passes. In order to change the color of the pool, the color filter must be removed from the pool light and a different color filter installed across the lens of the pool light.




As a alternative to these fixed colored filters, a system has been devised whereby a rotating wheel having filters of several colors is provided, such as the system disclosed in U.S. Pat. No. 6,002,216 and incorporated herein by reference. In this arrangement, white light is provided from a single source to at least one fiber optic lens through an optical fiber. Colored light is emitted from each fiber optic lens by passing white light through the color filter wheel which is selectively rotated by a motor in the illuminator. The color of light emitted by multiple illuminators is synchronized by independent circuitry within each illuminator that responds to digital signals in the form of manually interrupted supply current.




However, fiber optic underwater illumination systems have several limitations that lead to the need for the present invention. The first is that their performance is relative to the skill of the installer. Only a well-trained technician is capable of installing a fiber optic system that can adequately illuminate a swimming pool. The availability of qualified training is limited thus the availability of trained installers is limited. Rushed fiber termination or fiber termination performed by an untrained installer can result in more than a 30% decrease in fiber optic system performance and can ultimately result in a costly failure of the total fiber optic system.




The second disadvantage of underwater fiber optic illumination is the limited amount of light delivered to the pool. This results from the light attenuation over distance that is inherent in the fibers' composition and the inefficiencies of focusing available light into the optical fiber at the light source.




A further drawback of fiber optic underwater illumination is in the possibility of retrofitting the millions of existing pools having traditional submersible incandescent lighting fixtures. The feasibility of installing adequately sized fiber optic cable in the existing conduits is limited. These conduits are commonly ½ inch in diameter and are rarely over one inch in diameter. The minimum conduit diameter to carry a single fiber optic cable capable of delivering minimally acceptable light to a pool is one inch and the recommended size is 1½ inches.




An additional limitation of fiber optic systems is the additional cost of the materials and professional installation.




The alternative to colored fiber optic systems, providing colored lenses to submersible incandescent lighting fixtures, can be troublesome as well. These fixtures can be supplied with a colored glass lens to deliver that specific color to the pool. These colored glass lenses are typically limited to how richly they can color the light because the darker (or richer) the lens color, the more light in the form of heat that is trapped in the lens and the fixture. As the lens becomes too hot by absorbing too much light it can break due to thermal expansion or due to the differences in thermal expansion on the hot interior surface of the glass and the cool exterior surface that is in contact with the water. Further, as a result less light is emitted and it may be insufficient to illuminate the pool.




As an alternative to glass lenses, snap on or twist lock plastic colored lenses can be installed over an existing clear glass lens for a considerably simpler method to changing the color of the pool lighting. This method still requires physically lying or kneeling on the edge of the pool an reaching below the water to remove the existing plastic lens and then reaching again into the water to install the next colored plastic lens. Economical transparent colored plastics are also inefficient light transmitters reducing the amount of colored light reaching the pool.




A need therefore exists for pool lights that can easily replace existing self-contained, incandescent lighting fixtures, but having synchronized color wheels without the additional cost of installing fiber optic cables and other drawbacks associated with fiber optic underwater illumination systems. Further, a need exists for colored lenses to be used with incandescent fixtures that do not trap excessive amounts of light and heat.




SUMMARY OF THE INVENTION




The present invention, which tends to address these needs, resides in a pool lighting system. The pool lighting system described herein provides advantages over known pool lighting systems in that it is less difficult and less costly to install than existing pool lighting systems that can provide a variety of synchronized colors to the pool water and can be easily retrofitted to existing incandescent lighting systems.




According to the present invention, each lighting fixture of the pool lighting system comprises a color wheel and an incandescent lamp, wherein the lighting fixture places the color wheel at a predetermined position after a predetermined time subsequent to an alternating-current (AC) source of power being applied to the lighting fixture.




Further, according to the present invention, an underwater lighting fixture includes a lamp housing which is adapted to be installed in a lamp receiving recess in the wall of a swimming pool. The housing has an interior cavity, an open mouth defined by a rim, and a rear opening. A plate is mounted within the housing and is transverse to a longitudinal axis of the housing. The plate has a pair of diametrically opposed openings. A pair of incandescent lamps are positioned at each of the plate openings on one side of the plate and each lamp is provided with a reflector directed toward its plate opening. Secondary reflectors are positioned on the other side of the plate so that the reflectors have mouths at one end which are directed toward the plate openings. Each secondary reflector has a portal at its other end which is directed toward the mouth of the housing. A color wheel which is mounted for rotation in the housing about the longitudinal axis of the housing. The color wheel has a plurality of radial dichroic filter segments which are arranged so that identically colored segments are diametrically opposed on the wheel. The wheel is driven by a motor to sequentially position successive filter segments over each reflector portal. A transparent cover is sealed to the open mouth of the housing and an electrical supply conduit extends through a fluid seal in the rear housing opening.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an elevational view of a submersible lighting fixture mounted in a pool wall;





FIG. 2

is a cross-sectional view, the plane of the section being indicated by the line


2





2


in

FIG. 1

;





FIG. 2



a


is a cross-sectional view, the plane of the section being indicated by the line


2




a





2




a


in

FIG. 2

;





FIG. 3

is a perspective view of a submersible lighting fixture shown with its transparent cover removed;





FIG. 4

is a fragmentary perspective view of the submersible lighting fixture shown with its transparent cover and color wheel removed;





FIG. 5

is a back plan view of the color wheel of the submersible lighting fixture;





FIG. 6

is a detail of the submersible lighting fixture illustrating the alignment of a sensor and a magnet disposed therein;





FIG. 6



a


is a detail of the engagement between a worm gear and a ring gear in the present lighting fixture;





FIG. 6



b


is a detail of the engagement between a conventional worm gear and a ring gear; and





FIG. 7

is an electrical schematic of a synchronizer circuit of the lighting fixture.











DETAILED DESCRIPTION OF THE INVENTION




As shown in the drawings, and with particular reference to

FIGS. 1 and 2

, the present invention is embodied in a submersible incandescent lighting fixture


10


comprising a housing


12


having an open mouth


15


and defining a cavity


15




a


with a rear opening


15




b.


A component tray


14


is mounted on the housing


12


. The lighting fixture


10


is adapted to be mounted in a recess


11


in a wall


13


of a pool. A power cord


16


extends from the housing


12


through the opening


15




b


and is sealed by a grommet


15




c


to provide power to the lighting fixture


10


.




Referring to

FIG. 2

, to provide light to a pool, the lighting fixture


10


further comprises two lamps


18


with integral dichroic-coated glass reflectors


19


having axial grooves


19




a


therein and two secondary reflectors


20


mounted to a copper plate


22


, the plate


22


being mounted to the housing


12


and having a pair of diametrically opposed openings


22




a


and


22




b.


The secondary reflectors


20


extend through two circular passages


24


provided in the tray


14


. The secondary reflectors


20


are provided with circular portals


23


to allow the passage of light emanating from the lamps


18


. The portals


23


are relatively small in area compared to the openings


22




a


and


22




b


and bottom openings


20




a


and


20




b


in the secondary reflectors


20


are relatively large in area compared to the openings


22




a


and


22




b.






The contact areas between the lamps


18


, a copper plate retainer


25


, the copper plate


22


, and the metal housing


12


allow heat generated by the lamps


18


to be efficiently transferred to the housing


12


and dissipated into the pool water. Thus, the lighting fixture operates at a cooler temperature and the life of its components, including the lamps


18


, is increased.




Referring to

FIG. 4

, the tray


14


is further provided with a center post


26


and a sensor guide


28


. Affixed to the tray


14


is a printed circuit board


30


, a driver mechanism


32


, and a sensor


34


extending from the circuit board


30


and disposed within the sensor guide


28


.




Referring now to

FIGS. 3-6

, a color wheel


36


is mounted on center post


26


. The color wheel


36


comprises a ring gear


38


, a magnet


40


, and three pairs of dichroic glass filters


42


,


44


and


46


, as best shown in FIG.


5


. The color wheel


36


is disposed in front of the lamps


18


so that light emitted by the lamps


18


when energized, passes through the color wheel


36


. Dichroic filters are used, as opposed to colored glass or other types of filters, because they allow the greatest amount of light to pass through, reducing the amount of light absorbed as heat and providing more intense colors. Except for the magnet


40


and filters


42


,


44


and


46


, all of the components of the color wheel


36


are made from a transparent, colorless material so as not to interfere with the emission of light from the lighting fixture


10


.




The driver mechanism


32


is comprised of a stepper motor


48


and a worm gear


50


that rotate the color wheel


36


through a connection to the ring gear


38


, a best shown by FIG.


3


and FIG.


5


. Such a connection eliminates the need for a shaft connecting the color wheel


36


to the stepper motor


48


, as in U.S. Pat. No. 6,002,216. Such a shaft would require tedious realignment each time a burned-out lamp needed to be replaced. The use of the worm gear


50


and ring gear


38


allow the entire color wheel drive train to be contained in front of the lamps




Referring now to

FIGS. 6



a


and


6




b,


a conventional worm gear


50


′ and ring gear


38


′ engagement is shown in

FIG. 6



b.


In this arrangement, it is necessary for the worm gear


50


′ to be precisely aligned to a line


50




a


′ being parallel to a line


38




a


′ being tangent to the ring gear


38


′ at the point of engagement. In this conventional design, if the worm


50


′ is angularly misaligned, a tooth


50




b


′ of the worm gear


50


′ may be unable to freely move within the space between teeth


38




b


′ of the ring gear


38


′. The present invention, in order to solve this problem of gear binding, provides the worm gear


50


with a slightly undercut tooth


50




b,


as shown in

FIG. 6



a.


As will be appreciated by one of skill in the art, this undercut tooth


50




b


allows for a certain amount of angular misalignment, φ, between the longitudinal center-line


50




a


of the worm gear


50


and a line


38




a


being tangent to the ring gear


38


at the point of engagement, without any binding occurring.




Referring again to

FIGS. 3-6

, as the color wheel


36


is rotated, the pairs of filters


42


,


44


and


46


pass sequentially in front of the lamps


18


, filtering the light emanating from the lamps


18


. The filtered light is transmitted to the pool through a lens or transparent cover


60


mounted to the front of the housing.




The pairs of filters


42


,


44


and


46


allow the passage of a specific wavelength of light: green, blue and red/magenta, respectively. A pair of openings


51


are also provided on the color wheel


36


to allow for the passage of white light. When a combination of two adjacent filters of different colors, or a filter and an opening


51


, are simultaneously positioned over a single lamp


18


, the light emitted from the lighting fixture


10


has the appearance of being a mixture between the two colors being passed through, the particular hue being determined by the relative proportions of light passing through each filter or opening


51


. For example, the blue filter


44


and red/magenta filter


46


could be combined to produce light at nearly any hue of purple. The filters


42


,


44


and


46


are sequentially arranged in spectral order, with green


42


isolated from red/magenta


46


. Thus, rotation of the color wheel


36


gives the appearance of a subtle, nearly indistinguishable transition from one hue to the next.




It should be noted that the portals


23


provided between the lamps


18


and the color wheel


36


serve a variety of purposes. The portals


23


limit the light that is emitted to the area with the greatest flux density (the primary focus spot), minimizing the size of the dichroic filters


42


,


44


and


46


and the color wheel


36


and thus reducing the cost and overall size of the lighting fixture


10


. Additionally, it is necessary to mask the light emitted so that it does not pass through unintended adjacent filters. As will be appreciated by one of ordinary skill in the art, dichroic filters require light to strike them in a generally perpendicular fashion in order to produce predictable results. The farther in either direction from perpendicular that light strikes a dichroic filter, the greater the variance from the desired hue will the light be that passes through. Thus, the small size of the portals


23


is necessary to prevent scattered light from striking the dichroic filters at shallow angles and tainting the desired hue.




In the present embodiment the lamps


18


utilized are 75-watt, 12-volt lamps having integral reflectors. The lamps


18


are selected to have optimal characteristics, such that a sufficient amount of light can be generated but the lamps still have an acceptable life and efficiency. The filters


42


,


44


and


46


and the openings


51


are arranged with bilateral symmetry on the wheel


36


, such that the same filter/opening combination and proportion appears in front of each lamp


18


at any given moment.




To further enhance the efficiency of the lighting fixture


10


, the use of secondary reflectors


20


allows much of the light that does not directly pass from one of the lamps


18


through the corresponding portal


23


to be reflected back into the primary reflector


19


and finally out through the portal


23


. Thus, the secondary reflectors


20


take otherwise wasted light that is outside the primary focus spot and reflect it back to the primary reflectors


19


where it is then reflected forward to the useable primary focus spot.




Referring now to

FIG. 6

, the color wheel


36


is shown rotated such that the magnet


40


is aligned with the sensor


34


. This alignment provides a magnetic indexing point, such that the sensor


34


is responsive to the position of the color wheel


36


and provides a reference position pulse indicating the color wheel is at a predetermined position when the magnet


40


passes over the sensor


34


. The sensor


34


is a readily available magnetic field detector that generates a reference position pulse when in close proximity to the magnetic field generated by magnet


40


.




Referring again to

FIG. 2

, the lighting fixture


10


is provided with an integral transformer


52


that converts alternating current line voltage into power suitable for the circuit board


30


and the stepper motor


48


. The integral transformer


52


allows the lighting fixture


10


to easily replace existing 120 volt light fixtures with little effort and it avoids many of the problems associated with connecting a plurality of low voltage lighting devices to a single transformer, including the risk of overloading the transformer. Additionally, the integral transformer


52


allows the use of 12-volt lamps, since present technology limits viable, bright, compact, long-life lamps with integral reflectors to low voltage. A thermally conductive resin


54


secures the transformer


52


to the housing


12


and transfers thermal energy therebetween which is eventually dissipated by the housing


12


into the pool water.




The interior of the cavity


15




a


is sealed from fluid by the lens or transparent cover


60


and a sealing grommet


62


. The grommet


62


is seated in a peripheral lip


64


of the housing


12


and is covered by a trim seal ring


66


. The seal ring


66


has a plurality of depending hooks


68


which are pivotally connected to the ring


66


and which receive an annular tensioning wire


70


. The wire is tensioned by a tensioning bolt (not shown) which, upon tightening, draws the hooks into contact with the lip


64


to compress the grommet


62


. The sealed housing


12


is retained in the recess


11


by a screw


72


located at the top of the housing


12


, as mounted in the recess


11


, and by a tab


74


located at the bottom of the housing


12


. The interior of the recess is flooded with water for cooling purposes by providing a plurality of openings


76


in the seal ring


66


. The colored or white light admitted through the color wheel is further dispersed by a lens texture


60




a


molded into the cover


60


.




A synchronization circuit is-provided on the circuit board


30


. The circuit operates in a way that allows multiple light fixtures


10


to be synchronized without the need for additional wiring between units.




In the present invention, the synchronization circuit uses the 60 Hz alternating current supply voltage to generate a master pulse. Thus, the same master pulse is generated by every lighting fixture that is connected to the same power source. Accordingly, there are no slave units and no need for wiring from a master unit to slave unit in order to transmit the master reference signal to each slave unit.




The synchronization circuits are controlled by timed interruptions in the alternating current supply voltage. Each power interruption is used as a reference point by the synchronization circuits allowing all of the color wheels to be synchronized and the same accent color from each of the light fixtures to be provided to the pool water.




The synchronization circuit of each light fixture synchronizes the color wheel by controlling the driver mechanism to place the color wheel at a predetermined position subsequent to the alternating-current source of power being interrupted in a predetermined sequence. This assures that the color wheels are synchronized.




After a predetermined time, the synchronization circuits begin stepping the motors that rotate the color wheel. If the power to the light-fixtures is applied at the same instant, then each color wheel will begin stepping at the exact same time and the wheels will step at the same rate, being determined by the sine waves of the alternating—current source of power. Thus, the color wheels remain synchronized.




Referring to

FIG. 7

, which is an electrical scheme of the present embodiment of a synchronizer circuit


100


according to the present invention, the synchronizer circuit


100


includes a power supply circuit


120


, a filter


140


, a control circuit


160


, an index point sensing circuit


180


, and a low-impedance output driver circuit


200


.




A parts list for the synchronizer circuit


100


follows:


















Reference




Part Value




Part Number




Manufacturer











C1




  47 μF/35 V




ECE-B1VFS470




Panasonic






C2




 100 μF/16 V




ECE-A1CFS101




Panasonic






C3




 220 μF/10 V




ECE-A1AFS221




Panasonic






C4




  1 nF




ECU-V1H102KBM




Panasonic






D1, D2, D5, D6









DL4002




Microsemi






D3









DL4148




Microsemi






D4









SMB5817MS




Microsemi






L1




 330 μH




5800-331




J.W. Miller






R1




 2.2 Ω
















R2, R3, R7




  68 kΩ




ERJ-6GEYJ683




Panasonic






R4




 4.7 kΩ




ERJ-6GEYJ472




Panasonic






R5, R6




  22 Ω
















U1









LM2574N-005




Motorola






U2, U6









TPS2813D




Texas Instruments






U3









A3144LU




Allegro






U4









PIC12C508-04I/P




Microchip






U5









MC33164P-3




Motorola














The power supply circuit


120


receives the alternating current supply voltage from the integral transformer


52


and provides a regulated 5 volt output


122


. In this particular embodiment, power supply


120


comprises a bridge rectifier including diodes D


1


, D


2


, D


5


, and D


6


, capacitor C


1


, and resistor R


1


. The rectified signal is provided to a step-down voltage regulator


126


that, in conjunction with diode D


4


, inductor L


1


and capacitor C


2


, regulates the output voltage to 5 V and filters unwanted frequency components of the regulated 5 V output


122


. When the alternating current supply voltage is not applied to the transformer, the output


122


goes to 0 volts. An uninterrupted 5 volt output


128


is also provided which continues to supply power for approximately 4 seconds, depending upon the load, after the alternating current supply voltage is interrupted. This power is stored in capacitor C


3


and when the supply power is interrupted the capacitor C


3


provides a limited supply of current at the output


128


. Diode D


3


is provided to prevent capacitor D


3


from being discharged by the power supply circuit


120


.




The filter


140


prevents unwanted high-frequency components of the alternating current supply voltage applied to it from passing to the control circuit


160


. The filter


140


comprises resistor R


2


and capacitor C


4


in a low-pass filter configuration. In addition, resistors R


2


and R


3


arranged in a voltage divider configuration reduce the voltage of the alternating current supply voltage passed to the control circuit


160


.




The index point sensing circuit


180


comprises the magnetic sensor


34


and resistor R


7


. When the magnetic index point


40


on the color wheel


36


is aligned with the sensor


34


, the sensor


34


outputs a logical “0” to input GP


2


of the microcontroller


170


; otherwise GP


2


remains at 5 V. or logical “1”. One of skill in the art will appreciate that resistor R


7


is required for the present application of sensor


34


because sensor


34


has an open collector output. To this end, the resistor would normally connect the open collector output of sensor


34


to a positive 5 V supply to pull the output up. However, to prevent the sensor


34


from drawing power from microcontroller


170


when the alternating current supply voltage is interrupted, node GP


1


on the microcontroller


170


is programmed to provide 5 V to the resistor R


7


only when supply voltage is present.




The control circuit


160


comprises a reset circuit


162


and a microcontroller


170


. Reset circuit


162


provides a reset signal on its output that assists in resetting the microcontroller


170


when the alternating current supply-voltage is initially applied to the light fixture


10


. Reset circuit


162


comprises undervoltage sensor U


5


and resistor R


4


.




The low-impedance output driver circuit


200


comprises two dual high-speed MOSFET drivers U


2


and U


6


. The outputs of U


2


and U


6


are coupled to two coils, A and B, of the stepper motor


48


and provide sufficient current, in response to outputs from the microcontroller


170


, for driving the motor


48


. Power is provided to U


2


and U


6


from the 5 volt output


122


.




Coupled to the reset circuit


162


, the filter


140


, and the driver circuit


200


is the microcontroller


170


. The microcontroller


170


receives the reset signal provided by the reset circuit


162


, the alternating current supply voltage filtered by the filter


140


, and an index signal from the index point sensing circuit


180


. In response to these inputs, the microcontroller


170


provides control signals at outputs GP


4


and GP


5


in the form of a grey code to driver circuit


200


. The alternating current provided by filter


140


provides an input signal


190


for the microcontroller


170


. The microcontroller


170


is preprogrammed to provide control signals according to the following scheme.




In the initial state of the synchronizer circuit


100


there is no alternating current applied from the transformer


52


and no current stored in capacitor C


3


. When power is applied, the microcontroller


170


is placed in “state 0” and no control signals are provided to the driver circuit


200


, and thus the color wheel


36


remains stationary. To control the input signal


190


, a user must interrupt power provided to the transformer


52


. However, power must be reapplied within 4 seconds or capacitor C


3


will completely discharge, bringing the 5 volt output


128


to 0 volts and causing the reset circuit


162


to return the microcontroller


170


to “state 0. ” From “state 0, ” when input signal


190


is sequentially interrupted and reengaged (within 4 seconds), the microcontroller


70


is advanced to “state 1.”




Once placed in “state 1” the microcontroller


70


generates cycling outputs at GP


4


and GP


5


causing the driver circuit


200


to step the stepper motor


48


very quickly (“fast stepping”) until the microcontroller


170


receives a logical “0” input from the sensing circuit


180


. This positive input is caused by the alignment of the index point


40


with the magnetic sensor


34


. Once they are aligned, the controller waits for a predetermined period of time, t, and then the microcontroller


170


advances to “state 2. ” This predetermined period of time, t, allows any other lighting fixtures that are being synchronized using the same power source to become aligned, so that all of the lighting fixtures. The predetermined time, t, is selected in this embodiment to be twenty-one seconds, the time required for a full revolution of the color wheel during fast stepping of the motor


48


, twenty seconds, plus an additional second to account for the possibility of error. This is the longest possible time it should take to return the color wheel to alignment of the index point


40


with the sensor


34


.




In “state 2” the microcontroller generates slowly cycling outputs at GP


4


and GP


5


causing the driver circuit


200


to step the stepper motor


48


slowly (slow stepping), resulting in the color wheel


38


to rotate its color filters


42


,


44


and


46


slowly past the lamps


18


, which will allow a user time to view each hue produced and make a selection. This slow stepping continues indefinitely until the input signal


190


is interrupted. From “state 2, ” when the input signal


190


is sequentially interrupted and reengaged (within 4 seconds), the microcontroller


170


returns to “state 0, ” and the color wheel


38


stops rotating. In this way, a user can choose a desired hue of light and cause the light fixture to halt.




The following table summarizes the control scheme described above:


















State




Output




Wait for




and then











0




none (stopped)




“off” then “on”




go to “state 1”






1




fast stepping to




a predetermined




go to “state 2”







index point and then stop




period of time from








last “on”






2




slow stepping




“off” then “on”




go to “state 0”














As mentioned above, if at any time the power to transformer


52


is interrupted for longer than 4 seconds, the 5 volt output


128


will go to 0 volts and when reengaged, the microcontroller


170


will be reset to “state 0”. Thus, a user may select a position for the color wheels of one or more lighting fixtures that produces a desired hue of light and then turn off the lights at the source. When the source power is restored, the color wheels will remain stationary and the light will remain the chosen hue. Likewise, an unintentional interruption of source power, such as a power outage, will not cause the selected hue to change.




It should be appreciated that multiple light fixtures will step at precisely the same rate as long as they are connected to the same source of power. This is because the microcontroller


170


generates output signals at GP


4


and GP


5


that step a grey code to the driver circuit


200


once for every N sine wave transitions of the alternating current supply voltage. N is a number determined by the microcontroller


170


depending upon how quickly the stepper motor


48


must be advanced. For fast stepping N=1, which causes the color wheel


36


to make one full rotation every twenty seconds. For slow stepping N=6, causing the color wheel


36


to make one full rotation in 120 seconds.




Further, when synchronizing multiple light fixtures, one fixture may become misaligned with respect to the others if it its power is independently interrupted for some reason or if there is mechanical slippage. For this reason, a master reference pulse is generated by the microcontroller


170


by counting the number of alternating current transitions (120 transitions per second for a 60 Hz supply) after current is initially applied and generating a pulse every 120 seconds or 14,400 transitions, which is the normal (slow stepping) full rotation period. To correct the synchronization, the master reference pulse is compared to an index pulse received from the sensor


34


. The index pulse is generated every time the output of the sensor


34


is a logical “0”, indicating that the magnetic index point


40


is aligned with the sensor


34


.




If the master reference pulse is generated before the index pulse, then the microcontroller


170


determines that the color wheel


36


is lagging behind and the microcontroller


170


then begins to cause the motor to begin fast stepping until the index pulse is received from the sensor


34


. Since the fast stepping is 6 times faster than the slow stepping, the lag time will then be reduced by a factor of 6 for every complete rotation of the color wheel


36


.




If the index pulse is received before the master reference pulse is generated, then the microcontroller


170


determines that the color wheel


36


is ahead in its rotation and the microcontroller causes the color wheel


36


to stop rotating until the master reference pulse is generated. When the color wheel


36


resumes its rotation, it will be correctly aligned with the master reference pulse.




It should also be appreciated that, to conserve power, the sensor


34


and the driver circuit


200


are supplied power by 5 volt output


122


, instead of output


128


, so that when no power is being supplied by transformer


54


to power supply circuit


120


, the sensor


34


and the driver circuit


200


do not unnecessarily draw power from the capacitor C


3


and exhaust the limited supply of current from the capacitor C


3


too quickly.



Claims
  • 1. A method of controlling a motor operated by a control circuit comprising the steps of:disconnecting power to an input of the control circuit; reconnecting power to the input of the control circuit; the control circuit controlling the motor to move a driven element at a first speed; the control circuit stopping the motor when the driven element reaches an index position; and at a predetermined period of time after the step of reconnecting power, the control circuit controlling the motor to move the driven element at a second speed.
  • 2. The method according to claim 1 where in the driven element is a color wheel in a lighting fixture.
  • 3. The method according to claim 1 further comprising:a second step of disconnecting power to the input of the control circuit; a second step of reconnecting power to the input of the control circuit; and the control circuit stopping the motor after the second step of reconnecting power.
  • 4. The method according to claim 1 wherein the first speed is faster then the second speed.
  • 5. The method according to claim 1 wherein the power connected to the input of the control circuit is the power used to power the motor.
  • 6. A method of operating a control circuit for a lighting fixture comprising the steps of:disconnecting power to the control circuit; reconnecting power to the control circuit; the control circuit causing the lighting fixture to emit a predetermined color of light; and at a predetermined period of time after reconnecting the power, the control circuit controlling the lighting fixture to emit changing colors of light at a predetermined rate of change.
  • 7. The method according to claim 6 further comprising:a second step of disconnecting the power to the control circuit; a second step of reconnecting the power to the control circuit; and the control circuit causing the lighting fixture to emit the color of light emitted when the second step of disconnecting power was performed.
  • 8. A lighting fixture comprising of:a lighting system; and a control circuit connected to control the lighting system wherein disconnecting and reconnecting power to an input of the control circuit a first time causes the lighting system to emit a predetermined color of light and then change the color of light emitted at a predetermined rate of change and further wherein disconnecting and reconnecting power to the input of the control circuit a second time causes the lighting system to emit the color of light emitted when the power was disconnected the second time.
  • 9. An underwater lighting fixture adapted for installation in a lamp receiving recess in the wall of a swimming pool, said lighting fixture comprising:a lamp housing having an interior cavity; a plate mounted within said housing and being transverse to a longitudinal axis of said housing, said plate defining an opening; a lamp having a reflector positioned at said opening on a first side of said plate so that said reflector is directed toward said open mouth; a color wheel within said housing and mounted for rotation about said longitudinal axis, said color wheel having a plurality of dichroic radial filter segments, a driver mechanism for rotating said wheel, said color wheel sequentially positioning successive filter segments to the opening of said plate upon rotation of said wheel; a transparent cover sealing the open mouth of said housing; an electrical supply conduit extending through said lamp housing and into said interior cavity; and a fluid seal between said supply conduit and said lamp housing and a power transformer within the lamp housing.
  • 10. The lighting fixture according to claim 9 wherein the lamp is positioned within the reflector.
  • 11. The lighting fixture according to claim 9 wherein the plate defines a second opening and further comprising a second reflector positioned at said second opening on the first side of said plate so that said second reflector is directed toward said open mouth.
  • 12. The lighting fixture according to claim 9 wherein said driver mechanism comprises a worm gear for transmission of power to the color wheel.
US Referenced Citations (10)
Number Name Date Kind
2848671 Mc Donald Aug 1958 A
2943185 De Mott Jun 1960 A
3104815 Schultz Sep 1963 A
3769503 Kim Oct 1973 A
3949213 Paitchell Apr 1976 A
3967170 MacDonald et al. Jun 1976 A
4617498 Ruppert Oct 1986 A
5394309 Brown Feb 1995 A
6002216 Mateescu Dec 1999 A
6379025 Mateescu et al. Apr 2002 B1
Continuations (1)
Number Date Country
Parent 09/540080 Mar 2000 US
Child 10/128041 US