The present invention relates generally to underwater power generators for generating power from water flows, such as marine currents and tidal or river flows.
Known underwater power generators harness the power of marine currents and tidal flows to drive the rotation of turbine blades, which in turn drives a generator to generate power.
Optimum locations for operation of underwater power, generators with suitable marine current and tidal flows are often less than optimum environments for deployment of the underwater power generators. Corrosive environments, exposure to marine life, marine growth, remote locations and rugged floor terrain all create significant challenges to successful deployment of underwater power generators.
Many locations have oscillating currents that reverse direction with the change of tide and other locations have currents that vary in direction. As underwater power generators typically have a single or narrow range of optimal water flow direction, in order to maximise the power generated in a given location, it is often desirable that the underwater power generator be rotatable in order to readdress a change in water direction. For tidal locations, this typically requires rotation by 180°.
However, the complex machinery required to rotate an underwater power generator often fouls readily in the hostile underwater environments. This results in the necessity for frequent maintenance, which is expensive and difficult as the power generator typically has to be raised above water for maintenance operations.
Accurate deployment of underwater power generators is often difficult due to rugged floor terrain, wave movements when deploying from floating barges and underwater currents. Even slight misalignment of an underwater power generator relative to the water current direction or horizontal misalignment can be detrimental to efficiency and effective operation of the underwater power generator.
In order to maximise power output from slow flowing currents (of the order of 5 nautical miles per hour), efficient blade design is also important.
It is an object of the present invention to substantially overcome or at least ameliorate one or more of the above disadvantages, or to provide a useful alternative.
In a first aspect, the present invention provides an underwater power generation apparatus adapted to generate power from flowing water, the apparatus comprising:
In a preferred embodiment, the upper section is the housing and the lower section is the female socket. Alternatively, the upper section and the lower section are two parts of the pylon.
Preferably, the power generation apparatus further comprises a tilt unit arranged between the upper section and the lower section, the tilt unit being adapted to adjust tilting about the pitch or roll axes between the upper section and lower section to maintain the generation unit in a level position. Further preferably, the tilt unit is integral with the rotation unit.
In a preferred embodiment, complimentary engagement formations are formed on surfaces of the male boss and female socket to inhibit rotational movement between the male boss and female socket. Preferably, the engagement formations are complimentary splines.
Preferably, the female socket rests unrestrained on the male boss under gravity and is disengageable from the male boss by simply lifting the generation unit.
Optionally, the power generation apparatus further comprises a control system which controls the rotation unit to adjust the orientation of the generation unit in response to a change in a parameter of power generation performance.
In a preferred embodiment, the blade set comprises a plurality of blades and each blade has a chord, as measured from a leading edge of the blade to a trailing edge of the blade, wherein the blade chord increases in length from a blade root to an intermediate point and then decreases in length from the intermediate point to a blade tip and wherein the intermediate point is approximately 30% along the length of the blade from the blade root to the blade tip. Preferably, the blades have a degree of twist along the length of the blade.
Preferably, a sealing arrangement provided between the upper section and the lower section to inhibit the ingress of water into the rotation unit.
In a second aspect, the present invention provides a rotation unit for rotating a generation unit of an underwater power generation apparatus, the rotation unit comprising:
In a preferred embodiment, the teeth project inwardly and the rib projects outwardly.
Preferably, the rotation unit further comprises a sealing arrangement, the sealing arrangement comprising:
In a preferred embodiment, the channel flange is provided on the lower section and the seal flange is provided on the upper section.
Preferably, the seals are lip seals.
In a third aspect, the present invention provides a rotation unit for rotating a generation unit of an underwater power generation apparatus, the rotation unit comprising:
A preferred embodiment of the invention will now be described by way of specific example with reference to the accompanying drawings, in which:
The generation unit 12 includes a housing 15 and a rotor or blade set 16, the blade set 16 having three blades 17 mounted on a central rotor hub 18. The blade set 16 is designed to rotate about a horizontal rotation axis 20 in response to a flowing water current generally parallel to the rotation axis 20 in the flow direction A.
The support structure 14 comprises a pylon 22 having a male boss 24 at an upper end and being mounted to a base platform 26 at a lower end. The base platform 26 typically includes recesses for receiving spoil, concrete or other stabilising mass. The base platform 26 and the pylon 22 may be detachable from one another. Alternatively, in some embodiments, the pylon 22 is simply installed directly in the seabed.
The generation unit 12 is provided with a female socket 28 that is adapted to receive the male boss 24. The female socket 28 is designed to be lowered over, and to rest under gravity on, the male boss 24. Splines 29 are provided to prevent rotation of the female socket 28 relative to the male boss 24. No locking mechanism, clamping or other fastening mechanism is required to retain the generation unit 12 on the support structure 14 as gravity holds the generation unit 12 in place. This allows the generation unit 12 to be raised for maintenance simply by lifting the generation unit 12, which disengages the female socket 28 from the male boss 24.
In some embodiments, the female socket 28 includes a mechanical restraint to augment the gravity connection, while still allowing disengagement from the male boss 24 by simply lifting the generation unit 12. This provides an additional factor of safety for occasional impact loads.
The female socket 28 overlaps the male boss 24 when the generation unit 12 is mounted on the pylon 22, with the overlapping section being approximately 2 metres in length.
One advantage of having the male boss 24 on the upper end of the pylon 22 is that the pylon 22 is easier to maintain and will be less likely to become clogged with silt and marine growth than a female socket.
The generation unit 12 is also provided with a yaw rotation unit 30 arranged between the housing 15 and the female socket 28. The rotation unit 30 is adapted to rotate the housing 15 relative to the female socket 28. This allows the housing 15 and blade set 16 to be rotated in order to face the direction of flow of the water current.
A pitch and roll tilt unit 31 is shown disposed at an intermediate position on the pylon 22, which is adapted to allow adjustment of the alignment of the generation unit 12 about pitch and roll axes. Alternatively, the yaw rotation unit 30 may be integral with the pitch and roll tilt unit 31.
In normal operation, all of the aforementioned components on the pylon 22 and generation unit 12 are disposed downstream of the blade set 16.
Depicted in
In this alternate embodiment, the rotation unit 130 is provided with an upper male boss 124, which is adapted to receive the female socket 128 lowered over the upper male boss 124 in the same way as the embodiment discussed above with reference to
The support structure 114 includes a pylon 122 having a female socket 123 at an upper end. The rotation unit 130 is also provided with a lower male boss 125 that is adapted to be received in the female socket 123 of the pylon 122 to mount the rotation unit 130 on the pylon 122.
As depicted in
Referring to
Turning to
The rotation unit 30 is depicted in greater detail in
A seal arrangement 60 includes an outer flange 62 on the upper section 50, an inner flange 64 on the lower section and seals 66. The outer flange 62 projects downwardly over the inner flange 64, such that the two flanges 62, 64 overlap vertically. A series of seals 66 are arranged in recesses between the inner surface of the outer flange 62 and the outer surface of the inner flange 64. The seal arrangement 60 inhibits the ingress of water between the upper section 50 and the lower section 52.
A diaphragm plate 68 is provided to also further inhibit water ingress to interior areas.
Optionally, flooded friction bearings can be used. In a further optional arrangement, the pinion gear is provided on the outside of the ring gear and the teeth of the ring gear face outwards.
An alternative rotation unit 70 is depicted in
The plate 78 has a downwardly depending bearing flange 82 that projects downwardly from the plate 78, radially outward of the ring gear 80. The bearing flange 82 defines an inwardly facing circular bearing groove that supports a circular rib 86 projecting outwardly from the outer surface of the ring gear 80 and is received in the bearing flange 82.
When the pinions 76 are driven, they travel around the inner circumference of the ring gear 80, forcing the plate 78 to rotate. Movement of the bearing flange 82 around the circular rib 86 allows rotation of the plate 78.
A sealing arrangement 88 includes an outer channel flange 90 provided on the lower section 74 and a seal flange 92 projecting from the upper section 72. The seal flange 92 is received in the channel flange 90 and lip seals 96 on the seal flange 92 seal against an outer surface 94 of the lower section 74. This provides a reliable sealing configuration that inhibits water ingress to the rotation unit 70.
Although the invention has been described with reference to specific examples, it will be appreciated by those skilled in the art that the invention may be embodied in many other forms.
Number | Date | Country | Kind |
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2009905226 | Oct 2009 | AU | national |
2009905227 | Oct 2009 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU10/01426 | 10/26/2010 | WO | 00 | 4/18/2012 |