Patent Application
20180216312
This invention relates to underwater trenching apparatus and pumping apparatus. More specifically, although not exclusively, this invention relates to a pumping apparatus whose configuration is adjustable to provide cumulative pumping pressures from multiple pumps into predetermined sections of a jetting tool, for example a trench-cutting high pressure jetting tool.
Trench cutting apparatus using high pressure water jets to form the trench are known in the subsea environment. To supply water at high pressure to the outlet(s) of a jetting tool, one or more pumps are used to pump water from the environment around the jetting tool.
It is known that seabed characteristics can vary widely. Current trenching apparatus tend to vary the duty point of the pump or pumps by progressively closing the supply to the outlet jets. Whilst such arrangements are useful in many circumstances, the jetting pressures are limited to the outlet pressure range of the or each pump.
The applicants have observed that in many cases cutting through loose sands and weak clays can require low jetting pressures and high flow rates, while cutting through strong clays and hard soils require higher jetting pressures but often without the need for high flow rates.
The present invention seeks, inter alia, to provide a solution that enables greater flexibility in trenching operations. It is a more specific aim of the present invention to provide an improved trenching apparatus.
In accordance with a first aspect of the present invention there is provided an underwater trenching apparatus comprising first and second pumps and a trench-cutting jetting tool with first and second sections, the first pump having an inlet for fluid connection with a source of fluid, e.g. water, and an outlet fluidly connected to the first section of the jetting tool, the second pump having an inlet for fluid connection with a source of fluid, e.g. water and an outlet fluidly connected to the second section of the jetting tool, wherein the outlet of the first pump is fluidly connected to the inlet of the second pump by valve means that is operable to divert, in use, at least a portion of an outlet flow of the first pump to the inlet of the second pump, e.g. in order to increase the pressure of the outlet flow of the second pump.
According to a second aspect of the present invention there is provided a pumping apparatus, e.g. for use in an underwater trenching apparatus, comprising a first pump having an inlet for fluid connection with a source of fluid, e.g. a gas or a liquid such as water, and an outlet for fluid connection to the first section of a jetting tool and a second pump having an inlet for fluid connection with a source of fluid, e.g. a gas or a liquid such as water, and an outlet for fluid connection to the second section of a jetting tool, wherein the outlet of the first pump is fluidly connected to the inlet of the second pump by valve means that is operable to divert, in use, at least a portion of an outlet flow of the first pump, for example from the first section of the jetting tool, to the inlet of the second pump, e.g. in order to increase the pressure of the outlet flow of the second pump.
By diverting outlet flow of the first pump to the inlet of the second pump, fluid pressure supplied to the second section of the jetting tool can be increased beyond that which is achievable by the second pump when it is fed exclusively by the source.
The apparatus may comprise a third pump, which may have an inlet for fluid connection with a source of liquid and/or an outlet fluidly connected to or for fluid connection with a third section of the or a jetting tool. The valve means may comprise a first valve means. The outlet of the first and/or second pump(s) may be fluidly connected to the inlet of the third pump by the or a further valve means, e.g. the first or a second valve means, of the apparatus, which may be operable to divert at least a portion of an outlet flow of the first and/or second pump(s) to the inlet of the third pump. The apparatus may comprise a fourth and/or subsequent pump. The fourth or subsequent pump may have an inlet for fluid connection with a source of liquid and/or an outlet fluidly connected to or for fluid connection with a fourth or subsequent section of the or a jetting tool. The outlet of the first and/or second and/or third pump(s) may be fluidly connected to the inlet of the fourth pump by the or a yet further valve means of the apparatus, which may be operable to divert at least a portion of an outlet flow of the first and/or second and/or third pump(s) to the inlet of the fourth pump. Similarly, the outlet of the first and/or second and/or third and/or fourth pump(s) may be fluidly connected to the inlet of the subsequent pump by the or yet another valve means of the apparatus, which may be operable to divert at least a portion of an outlet flow of the first and/or second and/or third and/or fourth pump(s) to the inlet of the subsequent pump.
For the avoidance of doubt, the apparatus is able to be used with a jetting tool having fewer sections than pumps. In such embodiments, outlet flow from the additional pumps may be prevented until such time as they are required to be diverted to the inlet(s) of one or more other pump(s). In some embodiments, the apparatus may be configured such that the outlet of the second pump is fluidly connected to the inlet of the first pump by valve means, e.g. the second valve means. In fact, the apparatus may be configured such that each of two or more pumps is connected to each and every other pump, for example to enable the supply of increased pressure to any section of the jetting tool or a jetting tool to which the apparatus is connected.
The or at least one of the valve means may be adjustable, in use, to change or vary the proportion of the outlet flow that is diverted. In embodiments, the or at least one of the valve means may be continuously or step-wise adjustable, for example to cause, in use, a first proportion of the outlet flow to be supplied to the relevant section of the jetting tool and/or a second proportion of the outlet flow to be supplied to the inlet of the other, e.g. second, third or fourth, pump. The or at least one of the valve means may comprise a mixing valve, e.g. a three-way mixing valve. In embodiments, the valve means comprises a four-way valve or any arrangement enabling the flow to be diverted as required.
In embodiments, the or at least one of the valve means may be operable to close, in use, the fluid connection between the outlet of the pump and the relevant section of the jetting tool before or as a fluid connection is opened between the outlet of the pump and the inlet of the other, e.g. second, third or fourth, pump. The or at least one of the valve means may comprise a directed flow or plug valve, e.g. a three-way directed flow or plug valve.
At least one, preferably all, of the valve means may comprise or each comprise one or more valves, for example one or more three-way valves. The or each valve may be manually operated, for example via a handle, lever or wheel thereof. Additionally or alternatively, the or each valve may comprise and/or be operated by an actuator, for example a power-driven or automatic or automated actuator. The actuator may be operated mechanically and/or electromechanically and/or pneumatically and/or hydraulically and/or electronically.
The apparatus may comprise a control means, for example a controller, control system, control unit or control module. The control means may be operatively connected to and/or configured to operate and/or control one or more or each pump and/or one or more or each valve actuator, for example one or more operating parameters thereof. The operative connection between the control means and the pump(s) and/or the valve actuator(s) may be a wired or a wireless connection. The or each pump and/or valve actuator may be operatively connected to and controllable automatically by the control means.
The apparatus or valve means may comprise a check valve means, which may have an inlet for fluid connection with the source and an outlet for fluid connection with the inlet of the second pump. The check valve means may be configured or operable to allow fluid flow from the source to the inlet of the second pump and/or to prevent fluid flow to or toward the source. In embodiments where the apparatus comprises a third pump, the apparatus may comprise a second check valve means with an inlet for fluid connection with the source and an outlet for fluid connection with the inlet of the third pump. The second check valve means may be configured or operable to allow fluid flow from the source to the inlet of the third pump and/or to prevent fluid flow to or toward the source. In embodiments where the apparatus comprises a fourth or subsequent pump, the apparatus may comprise a third or subsequent check valve means with an inlet for fluid connection with the source and an outlet for fluid connection with the inlet of the fourth or subsequent pump. The third or subsequent check valve means may be configured or operable to allow fluid flow from the source to the inlet of the fourth or subsequent pump and/or to prevent fluid flow to or toward the source.
The source of fluid of or for the first pump and/or the source of fluid of or for the second pump may comprise a relatively low pressure fluid source. The outlet of the first pump and/or the outlet of the second pump may comprise a relatively high pressure fluid output. The apparatus may comprise means operable, e.g. where the ambient pressure is insufficient substantially to prevent cavitation in the first or second pump, to locally increase the pressure at the inlet thereof.
The apparatus may comprise a pressure boost means, e.g. a pressure booster. The pressure boost means may be comprised in or operatively connected to the inlet of the first pump and/or may be comprised in or operatively connected to the inlet of the second pump. The pressure boost means may comprise or provide the means operable to locally increase the pressure. The apparatus may comprise a pressure boost means associated with each pump, for example the inlet of each pump. Alternatively, the apparatus may comprise a single pressure booster associated with all pumps.
In preferred embodiments the apparatus comprises a jet pump, for example the pressure boost means or the means operable to locally increase the pressure may comprise a jet pump. Preferably the jet pump has an input and an output. The input may be in fluid communication with the outlet of at least one of the first and second pumps. The output may be in fluid communication with the inlet of at least one of the first and second pumps. The pressure boost means may comprise an arrangement similar to that which is disclosed in EP2795126, the contents of which are incorporated herein by reference.
The apparatus may further comprise an isolator, which may be operable to isolate the jet pump from the high pressure outlet of the primary pump. Additionally or alternatively, the apparatus may comprise one or more valves, for example controllable flow restricting valves, which may be upstream of the outlet of the first pump and/or upstream of the outlet of the second pump. At least one of the valves may have a flow restricting condition and a non-flow restricting condition. The flow restricting condition may operatively reduce, in use, the inlet flow to the pump and/or increase the exhaust pressure at the pump outlet, as compared to the non-flow restricting condition.
The inlet of the or each pump may be fluidly connected to the or each source via a feed line. In embodiments, the inlet of each pump is fluidly connected to a single source, for example via a respective feed line. In embodiments, the inlet of each pump is fluidly connected to a respective source via respective feed line. The valve means may fluidly connect the outlet of the first pump to the feed line of the second pump. The or the further valve means may fluidly connect the outlet of the first pump to the feed line of the second pump. The or the yet further valve means may fluidly connect the outlet of the first pump to the feed line of the second pump. The check valve means may be incorporated in the feed line and/or located upstream of the connection between the valve means and the feed line of the second pump.
The connection between the or each source and the or each pump or check valve means or feed line may comprise an intake. The or each intake may comprise a filtration means or filter, for example a strainer or the like, for example to prevent the take up of any debris. In embodiments, the connection between the or each source and the or each pump or check valve means or feed line may comprise in intake filtration means or filter.
Another aspect of the invention provides a method of operating an underwater trenching apparatus, e.g. as described above, the method comprising diverting at least a portion of the outlet flow of a first pump from the first section of a jetting tool to the inlet of a second pump fluidly connected to a second section of the jetting tool in order to increase the pressure of the outlet flow of the second pump supplied to the second section of the jetting tool.
The method may further comprise diverting at least a portion of the outlet flow of the second pump from the second section of the jetting tool to the inlet of a third pump fluidly connected to a third section of the jetting tool in order to increase the pressure of the outlet flow of the third pump supplied to the third section of the jetting tool. The method may further comprise diverting at least a portion of the outlet flow of the third pump from the third section of the jetting tool to the inlet of a fourth or subsequent pump fluidly connected to a fourth or subsequent section of the jetting tool in order to increase the pressure of the outlet flow of the fourth or subsequent pump supplied to the fourth or subsequent section of the jetting tool.
The method may comprise diverting a portion or only some, e.g. not all, of the outlet flow of the first pump, for example such that a portion of the outlet flow is supplied to the first section of the jetting tool and a further portion of the outlet flow is supplied to the inlet of the second pump. Similarly, the method may comprise diverting a portion or only some, e.g. not all, of the outlet flow of one or more of the second, third or fourth pump. The method may comprise varying the portion or proportion or amount of the outlet flow that is diverted, for example over a period of time, e.g. a predetermined period of time. The method may comprise varying the portion or proportion or amount of the outlet flow that is diverted in response to a command received by a user and/or according to varying requirements.
The method may comprise closing a fluid connection between the outlet of the first pump and the first section of the jetting tool and opening fluid communication between the outlet of the first pump and the inlet of the second pump. The method may comprise closing the fluid connection between the outlet of the first pump and the first section of the jetting tool before opening fluid communication between the outlet of the first pump and the inlet of the second pump. Similarly, the method may comprise closing a fluid connection between the outlet of one or more of the second, third or fourth pump and the relevant section of the jetting tool and opening fluid communication between the outlet and the inlet of the relevant subsequent pump. The method may comprise closing the fluid connection between the outlet and the relevant section of the jetting tool before opening fluid communication between the outlet thereof and the inlet of the subsequent pump.
In embodiments, the method comprises diverting the outlet flow, e.g. all of the outlet flow, of the first pump, for example such that it is supplied to the inlet of the second pump. Similarly, the method may comprise the outlet flow, e.g. all of the outlet flow, of the one or more of the second, third or fourth pump, for example such that it is supplied to the inlet of the third, fourth or subsequent pump.
The method may comprise diverting manually or automatically the outlet flow portion or diverting the outlet flow portion using manual or automated means, for example a manual or automated actuator. In embodiments, the method comprises diverting the outlet flow portion of one or more of the pumps using a control means.
The method may comprise allowing fluid flow from a source of fluid, e.g. water, to the inlet of the second pump, for example before the outlet flow portion of the first pump is diverted thereto. The method may comprise preventing fluid flow to or toward the or a source of fluid from the inlet of the second pump, for example as the outlet flow portion of the first pump is diverted thereto. Similarly, the method may comprise allowing fluid flow from the or a source of fluid, e.g. water, to the inlet of one or more of the third, fourth or subsequent pumps and/or preventing fluid flow thereto or theretoward.
The method may comprise increasing, e.g. locally, the pressure of a fluid flow to the inlet of the first and/or second pump, for example to inhibit cavitation thereof. The method may comprise increasing, e.g. locally, the pressure of a fluid flow from the or a source of relatively low pressure fluid where the ambient pressure is insufficient substantially to prevent cavitation in the first and/or second pump. The method may comprise the use of a pressure boosting means, e.g. a pressure booster such as a jet pump or the like.
For the avoidance of doubt, any of the features described herein apply equally to any aspect of the invention. For example, the underwater trenching apparatus may comprise any one or more features of the pumping apparatus relevant thereto and vice versa and/or the method may comprise any one or more features or steps relevant to one or more features of the underwater trenching apparatus or the pumping apparatus.
A further aspect of the invention provides a computer program element comprising computer readable program code means for causing a processor to execute a procedure to implement the aforementioned method. A yet further aspect of the invention provides the computer program element embodied on a computer readable medium. A yet further aspect of the invention provides a computer readable medium having a program stored thereon, where the program is arranged to make a computer execute a procedure to implement the aforementioned method.
A yet further aspect of the invention provides a control means or control system or controller comprising the aforementioned computer program element or computer readable medium.
Within the scope of this application it is expressly intended that the various aspects, embodiments, examples and alternatives set out in the preceding paragraphs, in the claims and/or in the following description and drawings, and in particular the individual features thereof, may be taken independently or in any combination. That is, all embodiments and/or features of any embodiment can be combined in any way and/or combination, unless such features are incompatible. For the avoidance of doubt, the terms “may”, “and/or”, “e.g.”, “for example” and any similar term as used herein should be interpreted as non-limiting such that any feature so-described need not be present. Indeed, any combination of optional features is expressly envisaged without departing from the scope of the invention, whether or not these are expressly claimed. The applicant reserves the right to change any originally filed claim or file any new claim accordingly, including the right to amend any originally filed claim to depend from and/or incorporate any feature of any other claim although not originally claimed in that manner.
Embodiments of the invention will now be described by way of example only with reference to the accompanying drawings in which:
Referring now to
In use, pressurised water supplied to each section 3a, 3b, 3c is evacuated from its respective outlet to cut trenches or holes in suitable adjacent substrates, for example a sea bed consisting of sand and/or clay and/or soil.
Each of the three pumps 2a, 2b, 2c includes an inlet 20 and an outlet 21, where each inlet 20 is fluidly connected to an intake 4 via a feed line 5. The intakes 4 are disposed within a source of water and each includes a filter for preventing debris from entering the feed line 5 and hence, subsequently, any of the pumps 2a, 2b, 2c.
The outlet 21 of each of the pumps 2a, 2b, 2c is fluidly connected to a respective section 3a, 3b, 3c via a delivery line 6. Thus, the first pump 2a is fluidly connected to the upper section 3a, the second pump 2b is fluidly connected to the middle section 3b and the third pump 2c is fluidly connected to the lower section 3a.
The delivery line 6 connecting the first pump 2a to the upper section 3a includes first and second three-way valves 7a, 7b connected in series. The first valve 7a is fluidly connected to the feed line 5 of the second pump 2b via a first diversion line 8a. The second valve 7b is downstream of the first valve 7a and is fluidly connected to the feed line 5 of the third pump 2c via a second diversion line 8b. The delivery line 6 connecting the second pump 2b to the middle section 3b includes a third three-way valve 7c, which is fluidly connected to the feed line 5 of the third pump 2c via a third diversion line 8c.
Non-return valves 9 are included in the feed lines 5 of the second and third pumps 2b, 2c, upstream of the respectively connected diversion lines 8a, 8b. Each non-return valve 9 is configured to allow fluid flow from the intake 4 to the relevant pump 2b, 2c, but to prevent fluid flow in the opposite direction.
The first, second and third three-way valves 7a, 7b, 7c are operatively connected to a remotely located controller (not shown), via wireless or wired communication means. The controller may then be operated to adjust remotely the three-way valves 7a, 7b, 7c and hence alter the flow paths of water therethrough.
In the first configuration shown in
In use, the pumps 2a, 2b, 2c are activated and water is drawn through the intakes 4 to the inlets 20 of the pumps 2a, 2b, 2c via the feed lines 5. The water is pumped at an increased pressure out from the pump outlets 21, through the three-way valves 7a, 7b, 7c, and thence to the respective sections 3a, 3b, 3c. In this first configuration, full flow is provided to all three sections 3a, 3b, 3c of the jetting leg 3. As a result, a relatively high water flow rate is delivered at a moderate pressure from the outlets of the sections 3a, 3b, 3c of the jetting leg 3. This configuration is useful for cutting through substrates incorporating weak clays and loose sands, where such cutting may be achieved over a relatively wide area at any given time.
Referring now to
In the configuration of
Advantageously, the higher pressure water is useful to cut into adjacent substrates incorporating strong clays and hard soils, which might not otherwise be abraded by the lower water pressure delivered by the configuration of
Referring now to
The jet pump 11 also includes a second, intermediate inlet 11b and an outlet 11c. The second inlet 11 b of the jet pump 11 is fluidly connected the outlet 21 of the first pump 2a via a regulating line 12. The output 11c of the jet pump 11 is fluidly connected to the feed lines 5 of each of the pumps 2a, 2b, 2c. The jet pump 11 provides a variable pressure boost to the water supplied to the inlets 20 of each of the pumps 2a, 2b, 2c, thereby significantly reducing the possibility of cavitation therein. A flow control valve 13 is also included in the regulating line 12 and is operably connected to the remotely located controller (not shown) via wired or wireless communication means.
In use, when the apparatus 10 is located in deep water the surrounding water pressure is relatively high and therefore the risk of cavitation within the pumps 2a, 2b, 2c is relatively low. Therefore, in deep water conditions the flow restricting valve 13 may be operated to close fluid communication between the outlet 20 of the first pump 2a and the input 11b of the jet pump 11.
Conversely, when the apparatus 10 is located in shallow water the water pressure is relatively low and therefore the risk of cavitation within the pumps 2a, 2b, 2c is relatively high. Therefore, in shallow water conditions the flow restricting valve 13 may be operated to open fluid communication between the outlet 21 of the first pump 2a and the input 11b of the jet pump 11 to bleed some of the higher pressure output flow from the first pump 2a into the jet pump 11 and hence prevent or reduce the incidence of cavitation.
In use, the configuration of the apparatus 10 shown in
Referring now to
Thus, the first and third pumps 2a, 2c are in a series arrangement, whereby the pressure of water pumped from the outlet 21 of the third pump 2c to the lower section 3c is a combination of pressures generated by the first and third pumps 2a, 2c. Meanwhile, the second pump 2b behaves as before and pumps pressurised water to the middle section 3b at a similar pressure to the configuration shown in
Advantageously, the configuration of
It will be appreciated by those skilled in the art that several variations to the aforementioned embodiments are envisaged without departing from the scope of the invention. For example, it will be appreciated that any useful configuration of the three-way valves 7a, 7b, 7c of the underwater trenching apparatus 1, 10 may be possible. For instance, the alternative embodiment of the apparatus 10 shown in
Although three pumps 2a, 2b, 2c are shown in the above embodiments this need not be the case and the underwater trenching apparatus 1, 10 may include only two pumps 2a, 2b or more than three pumps 2a, 2b, 2c, for example four, five or six pumps. Where the underwater trenching apparatus 1, 10 includes a different number of pumps 2a, 2b, 2c to the embodiments described above, it will be appreciated that the quantity of respective sections 3a, 3b, 3c, three-way valves 7a, 7b, 7c, one-way valves 9, feed lines 5, diversion lines 8a, 8b, 8c and delivery lines 6 will be consequently altered in concert therewith.
It is further envisaged and claimed that the apparatus need not include the jetting tool. For example, the present invention also relates to a pumping apparatus. The pumping apparatus may be used with jetting tools having more or less sections than the number of pumps comprised in the pumping apparatus. In such instances, the skilled person would appreciate the various connection arrangements possible.
Additionally or alternatively, the supply of pressurised water to one or more of the sections 3a, 3b, 3c of the jet cutting leg 3 may be further adjustably controlled by use of one or more constriction valves, for example where such constriction valves are included in the delivery lines 6. The constriction valves may be operatively connected to a remotely located controller which may adjust the constriction of the constriction valves in order to selectively reduce or increase the flow of pressurised water to one or more of the sections 3a, 3b, 3c. In this way the pressure and flow rate of pressurised water delivered by one or more of the pumps 2a, 2b, 2c may be selectively controlled.
Although the three-way valves 7a, 7b, 7c have been described above as being adjusted to divert or allow passage therethrough of all of the pressurised water this need not be the case. One or more of the three-way valves 7a, 7b, 7c may be adjusted in a step-wise or continuous manner such that a first portion of pressurised water delivered by one or more of the three-way valves 7a, 7b, 7c is passed therethrough and a second portion of the pressurised water is diverted to a diversion line 8a, 8b, 8c. Additionally or alternatively the three-way valves 7a, 7b, 7c may be manually adjustable.
Although the first embodiment of the underwater trenching apparatus 1 has been described as including separate uptakes 4 for each of the pumps 2a, 2b, 2c this need not be case. The apparatus 1 may include less than three uptakes 4, for example only one uptake 4 as described in relation to the alternative embodiment of the underwater trenching apparatus 10 shown in
Additionally or alternatively, the jet cutting leg 3 of the underwater trenching apparatus 1, 10 may be removable and may be replaced, prior to use, by one or more alternative jet cutting legs 3, for example jet cutting legs 3 including more or less than three sections 3a, 3b, 3c. For example, an alternative jet cutting leg 3 may include only two sections 3a, 3b, an upper and a lower section 3a, 3b, and may have a shorter height than the jet cutting leg 3 described in the embodiment of
It will also be appreciated by those skilled in the art that any number of combinations of the aforementioned features and/or those shown in the appended drawings provide clear advantages over the prior art and are therefore within the scope of the invention described herein.
Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1513484.4 | Jul 2015 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/GB2016/052277 | 7/25/2016 | WO | 00 |
