The present disclosure relates to a uniflow scavenging two-cycle engine which combusts a premixed gas generated by injecting a fuel gas into an active gas sucked from a scavenge port.
This application is a continuation application based on a PCT Patent Application No. PCT/JP2014/062473, filed on May 9, 2014, whose priority is claimed on Japanese Patent Application No. 2013-100527, filed on May 10, 2013. The contents of both the PCT Application and the Japanese Application are incorporated herein by reference.
In a uniflow scavenging two-cycle engine (a two-stroke engine) which is also used as an engine of a vessel, a scavenge port is provided in an end portion in a stroke direction of a piston in a cylinder, and an exhaust port is provided in the other end portion side in the stroke direction of the piston in the cylinder. When an active gas is suctioned into a combustion chamber from the scavenge port in a suction (air supply) stroke, the exhaust gases generated by the combustion operation are exhausted by being pushed out of the exhaust port by the suctioned active gas. At this time, a premixed gas is generated by injecting the fuel gas into the suctioned active gas, the combustion operation is performed by compressing the generated premixed gas, and the piston reciprocates within the cylinder by the explosive pressure generated by the combustion operation.
In such a uniflow scavenging two-cycle engine, when the mixing between the fuel gas and the active gas is insufficient, the concentration of the fuel gas locally increases, and there are problems such as pre-ignition and emission of an unburned gas. Therefore, for example, as disclosed in Patent Document 1, a communicating hole is provided on an inner wall of the scavenge port, and a nozzle tube protrudes into the scavenge port from the communicating hole. Moreover, there is disclosed a technique for securing the mixing time of the fuel gas and the active gas in the cylinder by injecting the fuel gas into the scavenge port from the nozzle tube, and by starting the mixing between the active gas and the fuel gas before the active gas is suctioned into the cylinder.
Japanese Patent No. 3908855
Meanwhile, a configuration in which a plurality of injection ports of the nozzle tube protruding into the scavenge port from the communicating hole and spaced in the stroke direction of the piston are provided to uniformly diffuse the fuel gas into the active gas by suppressing the deviation of the fuel gas can be considered. Further, without being limited to such a configuration, a case in which a plurality of injection ports for injecting the fuel gas are provided on the outside of the cylinder and spaced in the stroke direction of the piston is also assumed.
When the plurality of injection ports are provided in this way and the fuel gas is simultaneously injected from the plurality of injection ports or the injection of the fuel gas from the plurality of injection ports is simultaneously stopped, there is a possibility of blow-by of the ejected fuel gas from the exhaust port depending on the injection port.
In view of such problems, an object of the present disclosure is to provide a uniflow scavenging two-cycle engine capable of suppressing the blow-by of the fuel gas while uniformly diffusing the fuel gas.
In order to solve the above-mentioned problems, according to a first aspect of the present disclosure, there is provided a uniflow scavenging two-cycle engine which includes a cylinder inside which a combustion chamber is formed; a piston which slides within the cylinder; a scavenge port which is provided on one end side in a stroke direction of the piston in the cylinder and sucks an active gas into the combustion chamber in accordance with the sliding movement of the piston; and a plurality of injection units which include openings which inject a fuel gas into the active gas sucked into the scavenge port and are provided on an inner circumferential surface of the scavenge port or on a position which is outside of the cylinder compared to the inner circumferential surface of the scavenge port, and have different positions in the stroke direction of the piston, wherein the plurality of injection units are divided into at least two sets of injection unit groups include a first injection unit group and a second injection unit group, the first injection unit group being a set of one or a plurality of injection units located on the other end side in the stroke direction, the second injection unit group being a set of one or a plurality of injection units located on one end side in the stroke direction compared to the first injection unit, and the injection stop of the fuel gas is later in the injection unit of the first injection unit group than in the injection unit of the second injection unit group.
Moreover, in order to solve the above-mentioned problems, according to a second aspect of the present disclosure, there is provided a uniflow scavenging two-cycle engine which includes a cylinder inside which a combustion chamber is formed; a piston which slides within the cylinder; a scavenge port which is provided on one end side in a stroke direction of the piston in the cylinder and sucks an active gas into the combustion chamber in accordance with the sliding movement of the piston; and a plurality of injection units which include openings which inject a fuel gas into the active gas sucked into the scavenge port and are provided on an inner circumferential surface of the scavenge port or on a position which is outside of the cylinder compared to the inner circumferential surface of the scavenge port, and have different positions in the stroke direction of the piston, wherein the plurality of injection units are divided into at least two sets of injection unit groups include a first injection unit group and a second injection unit group, the first injection unit group being a set of one or a plurality of injection units located on the other end side in the stroke direction, the second injection unit group being a set of one or a plurality of injection units located on one end side in the stroke direction compared to the first injection unit, and the injection start of the fuel gas is later in the injection unit of the first injection unit group than in the injection unit of the second injection unit group.
According to the uniflow scavenging two-cycle engine of the present disclosure, it is possible to suppress the blow-by of the fuel gas while uniformly diffusing the fuel gas.
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Dimensions, materials, and other specific numerical values shown in these embodiments are merely examples for facilitating understanding of the present disclosure, and unless specifically indicated otherwise, the present disclosure is not limited thereto. In addition, in the present specification and drawings, the elements having substantially the same functions and configurations are denoted by the same reference numerals and the repeated description thereof will not be described. Further, the elements which are not directly related to the present disclosure will not be shown.
In the uniflow scavenging two-cycle engine 100, a piston 112 connected to a crosshead (not shown) slidably reciprocates inside the cylinder 110 through four consecutive strokes such as suction (air supply), compression, combustion and exhaust. In such a crosshead type piston 112, it is possible to form a relatively long stroke in the cylinder 110, and the crosshead can be subjected to the lateral pressure acting on the piston 112. Accordingly, it is possible to achieve a higher output of the uniflow scavenging two-cycle engine 100. Further, since the cylinder 110 is spaced apart from a crank chamber (not shown) to which the crosshead is fitted, it is possible to prevent the staining and deterioration of the crank chamber even when using a low-quality fuel oil.
A pilot injection valve 114 is provided in the cylinder head 110a above the top dead center of the piston 112, and injects an appropriate amount of fuel oil at a desired point of time in the engine cycle. Such fuel oil is spontaneously ignited by heat of the combustion chamber 140 surrounded by the cylinder head 110a, the cylinder liner in the cylinder block 110b and the piston 112, and is combusted for a short time to greatly raise the temperature of the combustion chamber 140. Therefore, it is possible to reliably combust the premixed gas containing the fuel gas at a desired timing.
The exhaust port 116 is an opening provided on the top of the cylinder head 110a above the top dead center of the piston 112, and is opened and closed to exhaust the exhaust gas after combustion has occurred in the cylinder 110. The exhaust valve driving device 118 causes the exhaust valve 120 to vertically slide at a predetermined timing to open and close the exhaust port 116. The exhaust gas exhausted through the exhaust port 116 is exhausted to the outside, for example, after being supplied to a turbine side of a turbocharger (not shown).
The scavenge port 122 is a hole which penetrates from an inner circumferential surface (an inner circumferential surface of the cylinder block 110b) of one end side in the stroke direction of the piston 112 in the cylinder 110 to the outer circumferential surface, and a plurality of scavenge ports 122 are provided over the entire periphery of the cylinder 110 to be spaced apart from one another. The scavenge port 122 sucks the active gas into the cylinder 110 in accordance with the sliding movement of the piston 112. Such an active gas includes oxygen, an oxidizing agent such as ozone or a gas in which these are mixed (e.g., air). The scavenge chamber 124 is filled with an inert gas (e.g., air) pressed by a compressor of a turbocharger (not shown), and the active gas is sucked from the scavenge ports 122 due to a differential pressure between the scavenge chamber 124 and the cylinder 110. Although the pressure of the scavenge chambers 124 can be substantially constant, when the pressure of the scavenge chamber 124 changes, a pressure gauge may be provided in the scavenge port 122 to control other parameters, such as an injection amount of the fuel gas, depending on the measured value.
As shown in
As shown in
Further, as shown in
An annularly extending mixing chamber is formed inside each of the mixing tubes 126a and 126b. Each mixing chamber communicates with a fuel piping (not shown) through which the fuel gas obtained by gasifying a liquefied natural gas (LNG) flows, and an active piping (not shown) through which the active gas flows. Moreover, the fuel gas from the fuel piping is mixed with the active gas from the active piping in the mixing chamber to generate a premixed gas. Here, as the fuel gas, it is possible to apply, for example, a gas obtained by gasifying liquefied petroleum gas (LPG), gas oil and heavy oil, without being limited to the LNG.
The switching valve 126c is disposed in a communicating section between the mixing chamber, the fuel piping and the active piping of the mixing tube 126a, and the switching valve 126d is disposed in a communicating section between the mixing chamber, the fuel piping and the active piping of the mixing tube 126b. When the switching valves 126c and 126d are open, the fuel gas and the active gas flow into the mixing chamber from the fuel piping and the active piping, and when the switching valves 126c and 126d are closed, the inflow of the fuel gas and the active gas into the mixing chamber from the fuel piping and the active piping is stopped. However, each of the switching valves 126c and 126d is individually controlled by the exhaust control unit 154.
As shown in
The circulation tube 126e communicates with the mixing tube 126a, and the premixed gas containing the fuel gas flowing from the mixing tube 126a is circulated. Also, the circulation tube 126f communicates with the mixing tube 126b, and the premixed gas containing the fuel gas flowing from the mixing tube 126b is circulated. In this way, independent flow passages are formed by the circulation tube 126e and the circulation tube 126f.
The first injection unit 126g and the second injection unit 126h are located on the radially outer side (the outside of the cylinder 110) of the cylinder 110 between the adjacent scavenge ports 122, and are open in the circumferential direction of the cylinder 110 from the circulation tubes 126e and 126f. Also, the respective first injection units 126g and the second injection units 126h are different from each other in the position in the stroke direction of the piston 112.
In the shown example, the first injection unit 126g and the second injection unit 126h are divided into two sets. The two sets include a set (a first injection unit group 160) of the four first injection units 126g located on the other end side in the stroke direction (the upper side in
Then, upon receiving a command from the fuel injection control unit 152 to be described later, the switching valves 126c and 126d (see
For example, all the first the switching valves 126c and 126d are simultaneously open, and the premixed gas is substantially simultaneously ejected from the first injection unit group 160 and the second injection unit group 162. Then, as shown in
Also, of the scavenge port 122, the premixed gas passing through one end side (the lower side in
At this time, although the speed of the gas in the cylinder 110 slightly drops by the influence of friction with the inner circumferential surface and the viscosity at a site close to the inner circumferential surface of the cylinder 110, in general, the rising speed is faster in the outer diameter side of the cylinder 110 than in the inner diameter side. This is because the flow velocity of the outer diameter side of the cylinder 110 is accelerated by the influence of the swirl. In addition, as shown in
Therefore, in
Meanwhile, in this embodiment, the opening timing is later in the switching valve 126c than in the switching valve 126d. That is, the injection start of the premixed gas is later in the first injection unit group 160 than in the second injection unit group 162.
Therefore, as shown in
As a result, the premixed gases (indicated by the arrows a and b) reach the cylinder head 110a substantially at the same timing and are combusted in the combustion chamber 140. Thus, the blow-by of the premixed gas (fuel gas) is suppressed, and a risk of the premixed gas being discharged to the exhaust system due to the blow-by and the deterioration in fuel consumption is suppressed.
Moreover, in order to suppress the blow-by, the start timing of the fuel injection from the second injection unit 126h of the second injection unit group 162 is made earlier than in the case in which the start timing of the fuel injection from both the first injection unit group 160 and the second injection unit group 162 is delayed. Therefore, it is possible to secure a long injection time of the premixed gas.
Further, in this embodiment, in addition to the timing of the injection start of the premixed gas, the timing of the injection stop also differs between the second injection unit group 162 and the first injection unit group 160. That is, the valve-closing timing is later in the switching valve 126c than in the switching valve 126d, and the injection stop of the premixed gas is later in the first injection unit 126g of the first injection unit group 160 than in the second injection unit 126h of the second injection unit group 162.
With the movement of the piston 112, the scavenge port 122 is gradually closed from one end side to the other end side. If the injection of the premixed gas from both the first injection unit group 160 and the second injection unit group 162 is stopped at the limit timing at which the premixed gas from the first injection unit group 160 can flow into the scavenge port 122, the premixed gas injected from the second injection unit group 162 may be disturbed by the piston 112 and may not flow into the cylinder 110. Then, the premixed gas stays within the scavenge port 122 or on the outside of the cylinder 110 (the scavenge chamber 124).
The premixed gas staying within the cylinder 110 or on the outside (the scavenge chamber 124) of the scavenge ports 122 flows into the cylinder 110 together with the active gas at the next time when the scavenge ports 122 are open. Then, there is a possibility of blow-by of the premixed gas from the exhaust port 116 along with the discharge of the exhaust gases.
In this embodiment, the injection stop of the premixed gas is later in the first injection unit group 160 than in the second injection unit group 162. That is, the injection stop of the premixed gas is earlier in the second injection unit group 162 than in the first injection unit group 160. Therefore, in accordance with the timing at which the scavenge ports 122 are gradually closed from one end side to the other end side, the injection of the premixed gas is stopped, and it is possible to suppress the blow-by. Moreover, a risk of the premixed gas staying within the scavenge chamber 124 is also suppressed.
Also, compared to the case in which the stop timing of the fuel injection from both the first injection unit group 160 and the second injection unit group 162 is advanced to suppress the blow-by, the stop timing of the fuel injection from the first injection unit group 160 is delayed. Therefore, it is possible to secure the long injection time of the premixed gas.
Returning to
A governor 150 derives an amount of fuel injection, based on the engine output command value input from the upper controller, and the engine rotational speed obtained by the crank angle signal from the rotary encoder 130, and outputs the derived amount of fuel injection to the fuel injection control unit 152.
A fuel injection control unit 152 controls the switching valves 126c and 126d (see
The exhaust control unit 154 outputs an exhaust valve operating signal to the exhaust valve driving device 118 based on a signal relating to the amount of fuel injection from the fuel injection control unit 152 and the crank angle signal from the rotary encoder 130.
Hereinafter, the operation of each control unit in the engine cycle of the uniflow scavenging two-cycle engine 100 will be described.
When the piston 112 moves downward and approaches the bottom dead center, with explosive pressure generated by the combustion action of the combustion chamber 140, the exhaust control unit 154 opens the exhaust valve 120 through the exhaust valve driving device 118, and the scavenge port 122 is opened according to the sliding operation of the piston 112 (t1 in
The fuel injection control unit 152 opens the switching valves 126c the 126d, based on the information indicating the amount of fuel injection input from the governor 150, and the engine rotational speed derived by the crank angle signal from the rotary encoder 130, thereby injecting the premixed gas into the radially outer side of the cylinder 110 of the scavenge port 122 from the fuel injection unit 126. Thus, the premixed gas is contained in the active gas before being sucked to the scavenge port 122.
At this time, the fuel injection control unit 152 opens the switching valve 126c to initiate the injection of the premixed gas from the second injection unit group 162 (t2 shown in
The premixed gas rises, while forming a swirl for promoting the mixing between the active gas and the fuel gas contained in the premixed gas, and pushes the exhaust gas of the combustion chamber 140 (within the cylinder 110) from the exhaust port 116.
In the compression stroke in which the piston 112 rises toward the top dead center from the bottom dead center, the fuel injection control unit 152 closes the switching valve 126c to stop the injection of the premixed gas from the second injection unit group 162 (t4 shown in
Thereafter, the scavenge port 122 is closed, and the suction of the active gas is stopped. At this time, the exhaust control unit 154 maintains the exhaust valve 120 in the open state, and subsequently, the exhaust gas of the combustion chamber 140 (in the cylinder 110) is discharged from the exhaust port 116 by the rise of the piston 112.
When the piston 112 rises further, the exhaust control unit 154 closes the exhaust valve 120 to close the exhaust port 116 (t6 shown in
Thus, by combusting the premixed gas in the combustion chamber 140, as described above, the exhaust stroke, the suction stroke, the compression stroke and the combustion stroke are repeated.
As shown in
Therefore, even when the fuel injection control unit 152 simultaneously opens and closes the switching valves 126c and 126d without performing the shifting control of the switching timing of the switching valves 126c and 126d, the injection start and the injection stop of the premixed gas are automatically earlier in the second injection unit group 162 than in the first injection unit group 160. Therefore, the control process of the switching valves 126c and 126d is facilitated, and it is possible to share the control system which controls the switching valves 126c and 126d.
As shown in
Therefore, similarly to the first modified example, the fuel injection control unit 152 may not perform the shifting control of the switching timing of the switching valves 126c and 126d. Therefore, the control process of the switching valves 126c and 126d is facilitated, and the control system which controls the switching valves 126c and 126d can also be used by branching a common wiring.
In the third modified example, in addition to the first injection unit 126g and the second injection unit 126h, a third injection unit is provided. The third injection unit is disposed on one end side in the stroke direction compared to the second injection unit 126h, and the third injection unit group is formed by the third injection unit. That is, the injection unit is divided into the first injection unit group 160, the second injection unit group 162 and the third injection unit group, based on the boundary of the positions in the two different stroke directions.
As shown in
Thus, in the third modified example, the injection unit is divided into three sets according to the position in the stroke direction, and the injection stop and the injection start of the premixed gas are later in the set located on the other end side in the stroke direction than in the set located on one end side. According to such a configuration, for each position in the stroke direction, it is possible to control the injection timing of the premixed gas from the injection unit more closely, and the effect of suppressing the blow-by can be improved.
Although embodiments of the present disclosure have been described with reference to the accompanying drawings, it is needless to say that the disclosure is not limited to such embodiments. It is obvious to a person skilled in the art that various changes and modifications are conceivable within the scope described in the claims, and are understood as naturally belonging to the technical scope of the present disclosure.
For example, in the above-described embodiments, a case in which the injection units (the first injection units 126g, 226g and 326g, and the second injection units 126h, 226h and 326h) are openings provided on the outside of the cylinder 110 compared to the inner circumferential surface of the scavenge port 122 has been described. However, the injection units may be openings provided on the inner circumferential surface of the scavenge port 122.
Further, in the above-described embodiments, although the case in which the second injection units 126h, 226h and 326h divided into the second injection unit group 162, and the first injection units 126g, 226g and 326g divided into the first injection unit group 160 are provided by four each in the stroke direction of the piston 112 has been described, the numbers of the first injection units 126g, 226g and 326g and the second injection units 126h, 226h and 326h arranged in the stroke direction of the piston 112 may also be one, or may be plural numbers other than four.
Further, in the above-described embodiments, a case in which both the injection start and the injection stop of the premixed gas (the fuel gas) are later in the first injection units 126g, 226g and 326g of the first injection unit group 160 than in the second injection units 126h, 226h and 326h of the second injection unit group 162 has been described. However, only one of the injection start and the injection stop of the premixed gas may be later in the second injection unit group 162 than in the first injection unit group 160. In this case, it is also possible to suppress the blow-by of the fuel gas.
Moreover, in the above-described embodiments, a case in which the premixed gas of the fuel gas and the active gas are injected toward the active gas, which flows from the scavenge chamber 124 toward the scavenge port 122, from the first injection unit group 160 and the second injection unit group 162 has been described. However, a configuration which generates the premixed gas by injecting only the fuel gas from the first injection unit group 160 and the second injection unit group 162 and by mixing the fuel gas with the active gas in the cylinder 110 may be provided.
The present disclosure can be utilized in a uniflow scavenging two-cycle engine which combusts the premixed gas generated by injecting the fuel gas into the active gas sucked from the scavenge port.
Number | Date | Country | Kind |
---|---|---|---|
2013-100527 | May 2013 | JP | national |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2014/062473 | May 2014 | US |
Child | 14935300 | US |