The present invention generally relates to folding chairs, and more particularly relates to improvements in reclining chairs that are foldable and unfoldable between a set-up condition for use and a substantially collapsed and bundled condition for transportation and/or storage.
Beach and lawn chairs adapted to be folded for transportation and/or storage typically have a frame fabricated from elongated structural members, preferably metal. The frames of such chairs have transversely spaced apart left hand and right hand frame side assemblies that are substantially parallel to each other. In a set-up condition, each side frame assembly has a front leg member extending in a generally vertically upward direction and a rear leg member pivotally connected at its upper end directly or indirectly to an upper end of the front leg member and which is rearwardly and downwardly inclined from the upper end of the front leg member. Such side frame assemblies also include an upwardly extending chair back support member which is pivotally connected at its lower end to the rear leg member intermediate the ends of the rear leg member by an over-the-center linkage that positions the back support member so that it is supported at its lower end on the rear leg member and inclined upwardly and rearwardly therefrom when the chair is unfolded from its closed or flatly folded storage condition to its open or set-up condition for use. Such side frame assemblies also include a seat support member generally supported by the front and rear leg members in a generally horizontal condition when the chair is in its set-up condition.
Conventional beach and lawn chairs of the prior art having the left hand and right hand frame side assemblies such as hereinbefore generally described also commonly have transversely extending rigid connecting members providing fixed connection between the front leg members, the rear leg members, and often the back support members as well. Additional rigidly fixed transverse connecting members may also extend between the structural members that support the seat of such a chair. The aforesaid rigid or non-collapsible transversely extending connecting members are generally horizontally disposed when such a conventional prior art chair is in its set-up condition. Thus, it should be immediately apparent that conventional folding chairs of a prior art type as hereinbefore described are foldable to only one storage and/or transport condition, namely a flatly folded condition.
Such prior art chairs provide the convenience of easy fold-up, and are lightweight so as to permit easy transportability. Common uses for such chairs are at the beach or at a picnic where easy set-up and break-down, as well as the ability to carry the chair along with other things, is desirable. However, even though such chairs are foldable for easy transport, they typically still cover a wide area and thus take up a lot of space when folded, which makes packing or storing the chairs difficult, especially when they must be crammed into a space such as the trunk of a car with a number of other objects such as a cooler, blankets and bags. That is, most prior art beach and lawn chairs are foldable only in one direction—typically front to back. For example, the back support and the seat support of the chair are folded towards each other so the frame, when folded, lies flat in an essentially rectangular shape. When packing the folded chair into a car, the folded chair must be laid flat, thereby occupying a wide footprint in the car.
Other chair designs have been developed that can be folded to a collapsed or bundled state occupying less storage space. For example, some chair designs can be folded in multiple directions, reducing at least the front/back and left/right dimensions between an unfolded set-up condition and a folded, storage condition. However, these chair designs are typically not suitable for certain outdoor uses, such as at the beach or at a picnic, where a reclinable backrest is desired. Heretofore, multi-directional foldable chairs have not been capable of reclining due to the complexity of the means of connecting the various frame members constituting the chair frame.
In view of the foregoing, there is a need for a chair with a reclining back support when in a set-up condition that can be collapsed in multiple directions in order to reduce the space occupied by the chair in a folded and completely collapsed condition. Further, there is a need for such a chair that can be folded to a completely collapsed, bundled condition with minimal effort, without limiting or compromising the structural features permitting reclining of the chair's backrest support. Accordingly, it is a general object of the present invention to provide a unifoldable reclining chair design that overcomes the problems and drawbacks associated with reclinable folding chairs, and therefore significantly improves the utility of such a chair in the set-up condition while permitting easy transportation and/or storage in a completely collapsed condition.
In general, there is a need for a reclinable and collapsible chair that can be easily folded by a user with minimal effort. In this regard, a desirable folding chair design reduces the number of folding steps. It is a general object of the present invention, therefore, to provide a chair that can be easily folded and collapsed in multiple directions, essentially front to back and left to right, with a single folding action—e.g., inward force on the armrests of the chair. In this regard, such a chair design that can be folded from its set-up condition to a completely collapsed and bundled condition with a single folding action is herein referred to as a unifoldable chair.
It is another object of the present invention to provide a unique foldable reclining chair frame structure that is lightweight, easily transportable, easily storable, and easy to operate between its set-up condition and its collapsed condition, and that further builds upon design concepts in the inventor's own copending application Ser. No. 12/726,141 for a “Two Way Foldable Chair” and copending application Ser. No. 12/726,154 for a “Two Way Foldable Chair”, both of which are incorporated herein by reference.
The present invention addresses these issues, and provides a means to circumvent the associated drawbacks of such prior art foldable chair designs.
The present invention is directed to a unifoldable reclining chair design especially suitable for use as a beach chair, a lawn chair, and the like, where the chair, in a set-up condition, has a reclining back support adjustable to a number of positions, and where the chair can be folded from the set-up condition to a completely collapsed condition with a single folding action. More particularly, in the completely collapsed condition, the chair is folded and collapsed in multiple directions, so that the front/back and left/right dimensions of the chair are reduced between the set-up condition and the completely collapsed condition.
Unlike the prior art hereinbefore described, the chair design of the present invention does not include or rely on rigid or non-collapsible connecting members that are fixedly connected to and extend between opposite side frame members to prevent movement of the side members either toward or away from each other.
The chair design of the present invention also permits folding from the set-up condition to the completely collapsed condition with a single folding action regardless of the position of the back support. That is, one need not return the back support to an upright position in order to completely collapse the chair. The chair will consistently collapse to the same bundled condition regardless of the amount the back support is reclined.
In accordance with an aspect of the present invention, a unifoldable reclining chair includes left and right frame side assemblies collectively defining forward and rear leg members, a seat support, and a back support, directly or indirectly interconnected by a combination of pivotal, slidable and telescopically movable connections that enable maintenance of the chair frame in an open or set-up condition. The chair also includes forward and rear connector assemblies connecting the left and right frame side assemblies and facilitating folding of the chair frame to a completely collapsed condition. In a preferred design, the connector assemblies each comprise two pivotable connectors that generally assume the shape of an X when the chair is in the set-up condition and that are disposed in generally parallel relationship when the chair is folded and collapsed. The rear connector assembly is preferably moveably attached between the back support members and the rear leg members to enable and accommodate angular adjustment of the back support relative to the seat support. Preferably, the rear connector assembly is moveable between at least first and second positions, wherein such positions correspond to respective first and second reclined positions of the back support. The combination of pivotal, slidable and telescopically movable structural members further enable the chair frame to be folded or collapsed in multiple directions, including at least the transverse, side-to-side direction and the front-to-back direction, by moving the chair frame members toward each other and a centrally disposed vertical axis from the set-up condition.
In accordance with various embodiments of the present invention, the rear connector assembly can be pivotally, slidably and/or telescopically attached to the rear leg members and/or the back support members to enable the back support to be reclined without affecting the set-up condition of the chair frame.
In one aspect of the present invention, the rear connector assembly is pivotally attached at one end to the back support members and at the other end to the rear leg members by means of a slide disposed within a guide rail mounted on the rear leg members. The combination of pivoting movement at each of the terminal ends of the connectors and the sliding of the lower terminal ends of the connectors along the guide rails enables and accommodates reclining of the back support relative to the seat support. In accordance with the design of the present invention, the slide also moves along the guide rail during set-up and collapsing of the chair.
In another aspect of the present invention, the rear connector assembly is pivotally attached at one end to the back support members and at the other end to the rear leg members by means of a pivotal linkage that enables and accommodates reclining of the back support relative to the seat support. In accordance with the design of the present invention, the linkages also pivot relative to the rear leg members during set-up and collapsing of the chair.
In still another aspect of the present invention, the rear connector assembly is pivotally attached at one end to the back support members and at the other end to the rear leg members by means of a sliding sleeve or collar that permits reclining of the back support relative to the seat support. In accordance with the design of the present invention, the sleeves also move along the rear leg members during set-up and collapsing of the chair.
In accordance with another aspect of the present invention, each of the left and right frame side assemblies includes a rear leg member having a first end defining the rear leg portion of the member, a second end defining the seat support member, and a bend intermediate the first and second ends. The back support members are pivotally connected to the rear leg member proximate the intermediate bend.
These and other features of the present invention are described with reference to the drawings of preferred embodiments of a unifoldable reclining chair. The illustrated embodiments of features of the present invention are intended to illustrate, but not limit the invention.
In the drawings and in the description that follows the present invention is illustrated and described with reference to a unifoldable reclining chair design embodying the present invention. A chair, generally designated as reference numeral 10, is shown, for example, in
The seat panel 14 preferably provides a 17-inch seat height for the chair 10 when in a set-up condition for use. The backrest panel 16 preferably provides a high profile capable of supporting the user's upper back, neck and head, though various dimensions for the backrest panel 16 may be used without affecting operation of the chair 10 in accordance with the present invention. Further, the seat panel 14 and backrest panel 16 can be formed from a single piece of material with a transition section at the rear of the seat and the bottom of the backrest. The seat and backrest panels 14 and 16 may be made from fabric or other suitable flexible, durable and weather resistant sheet material.
The frame 12 has a pair of side assemblies comprised of frame members and having substantially identical construction, but of opposite hand, indicated generally at 18L and 18R. The left and right frame side assemblies 18L and 18R are disposed in laterally or transversely spaced apart and generally parallel relation to each other when the chair 10 is in its set-up condition. Considering now a typical frame side member assembly 18, as shown in
The chair frame 12 is generally adapted to rest on a generally horizontally oriented supporting surface, such as a floor or the ground, in a set-up condition. The front leg members 20 and rear leg members 24 are provided with front feet 30 and rear feet 32, respectively, for stabilizing the chair 10 on the supporting surface. In the set-up condition, the flexible seat panel 14 defines a generally taut chair seat support and the flexible backrest panel 16 defines a generally taut chair back support, for collectively accommodating an upright seated or reclined chair occupant. The seat panel 14 and the backrest panel 16 are secured to portions of the chair frame 12 that help define and provide the seat support and the back support for the occupant. In a preferred design, the rear leg member 24 also acts as a frame member for supporting the seat panel 14 of the chair 10, and thus comprises a rear portion acting as the rear leg and a forward portion acting as the seat support member 26. As shown, each rear leg member 22 includes a transition area, such as bend 34, at a location intermediate the front and back portions of the leg member 22. The transition area generally corresponds with the rear of the seat panel 14 and thus essentially defines the back of the seating area. As shown, the back support members 24 are preferably pivotally mounted to the rear leg members 22 proximate the region of the intermediate bend 34. The front leg members 20 and the rear leg members 22 are directly connected to each other for pivotal movement relative to each other about a transverse pivot axis. More particularly, the point of connection between the leg members 20 and 22 is in the upper portion of the former and in the forward portion of the latter, as shown more clearly in
In alternate designs of the frame side member assembly 18, the rear portion and the forward portion of the rear leg member 22 can be independent members connected together by a fixed or flexible joint. In such a design, therefore, there would be a separate rear leg member 22 and seat support member 26. The back support member 24 can be pivotally connected to the joint, the rear portion of the seat support member 26, or the top portion of the rear leg member 22.
Referring to
As noted above, the chair 10 of the present invention is designed so that the back support is reclinable. In
The structure of the chair 10 enables the chair frame 12 to be adjusted between an upright seated condition and any of a number of reclined seated conditions while the chair 10 remains in its set-up condition. More particularly, the back support 40 is adapted to be reclined relative to the seat support 42 without affecting the arrangement of the front leg members 20 or the rear leg members 22. In accordance with the present invention, the rear connector assembly 38 is movably attached between the rear leg members 22 and the back support members 24 to enable and accommodate angular adjustment of the back support 40. More specifically, the rear connector assembly 38 can be pivotally, slidingly, and/or telescopically attached to the rear leg members 22 and/or the back support members 24 for movement between at least first and second positions, where such positions correspond to respective first and second reclined positions of the back support 40. Even more specifically, the back support 40 may be adjusted to one of many predefined angularly reclined positions between a forward-most upright position and a fully reclined position, whereby the positioning of the rear connector assembly 38 moves to a different position to accommodate each back support position. Various embodiments of the mechanisms for attaching the rear connector assembly 38 to the back leg members 22 and the back support members 24, and for adjusting the positioning of the rear connector assembly 38 are discussed hereinafter.
The movement of the slide 52 relative to the guide rail 48 is generally illustrated in
In another embodiment of the present invention shown in
The movement of the linkage 68 is generally illustrated in
In accordance with still another embodiment of the present invention as shown in
Further alternate designs may be used to support the back support 40 in a reclined position. For example, the rear frame connectors 44 can be pivotally connected, but fixed in location, to the rear leg members 22 and slidingly connected to the back support members 24. Alternatively, the frame connectors 44 can have telescoping sections and be pivotally mounted at both ends to fixed locations on the rear leg members 22 and the back support members 24, respectively, whereby reclining of the back support 40 would cause the frame connectors 44 to pivot at each end and telescope to accommodate and support the selected angular position of the back support 40.
The front leg members 20 of the chair frame 12 are preferably formed by a pair of axially elongated telescopically connected front leg sections 20a and 20b. When the chair 10 is in its set-up condition each telescopic front leg member 20 extends in a generally upward direction. The forward portion of the rear leg member 22, acting as the seat support member 26, extends essentially horizontally back from the connection point with a respective front leg member 20 to the intermediate bend 34. The rear portion of the rear leg member 22 is downwardly and rearwardly inclined from the intermediate bend 34. Pivoting of the front leg members 20 relative to the rear leg members 22 enables folding of the chair frame 12 in a front-back direction, as shown in
Referring further to
Alternate designs for the leg members 20 and 22 can be used without departing from the focus of the present invention. For example, in the preferred embodiment shown, the rear leg members 22 extend to form the seat support member 26 of the frame 12 for the seating portion of the chair 10. Indeed, the seat panel 14 is attached to the rear leg members 22 to support a person using the chair 10. In alternate designs, the seat support member 26 can be a separate piece from the rear leg member 22. The two members 22 and 26 can be rigidly attached to each other, or flexibly attached to each other to provide some give to accommodate the person's weight when seated on the seat panel 14.
Referring back to
Adjustment of the back support members 24 is enabled by the armrests 28, the rear ends of which are pivotally mounted to an associated back support member 24 and the forward ends of which interact with the top of an associated front leg member 20 in a preferred design. An exemplary armrest 28 for use with the present invention is shown in
As shown in
Further considering the front and back X-frame connector assemblies 36 and 38 and the manner in which these assemblies are connected to the frame side member assemblies 18L and 18R, the front X-frame connector assembly 36 includes a pair of axially elongated tubular connectors 80 generally centrally joined each to the other for limited pivotal movement about a pivot axis. As shown for example in
As noted above, each leg 20 and 22 has a foot 30 or 32 mounted in fixed position thereon. As shown in
Most of the pivotal connections to the chair frame 12 are to brackets or fittings rigidly secured to the chair frame 12. For example, in the embodiment shown in
The mount fittings 82 for the upper end of each of the front X-frame connectors 80 are mounted in fixed position at the pivotal connection spot between the front leg members 20 and the rear leg members 22, as shown for example in
Further, and as previously noted, in a preferred embodiment, each front leg 20 comprises a telescopic assembly that includes an upper section 20a and a lower section 20b, as best shown in
As previously discussed, the rear X-frame connector assembly 38 includes a pair of axially elongated tubular connectors 44 generally centrally joined each to the other for limited pivotal movement about a pivot axis. Like the front X-frame connector assembly 36, the connectors 44 of the rear X-frame connector assembly 38 are centrally pivotally connected for pivotal movement between an open position wherein the connectors 44 cross each other and present an X-shaped configuration and a closed position wherein the connectors 44 are in near side-by-side relation to each other. As shown in
Alternatively, the mounting bracket 98 may take the form of a generally U-shaped “universal” mounting bracket as described above, which is pivotally mounted to a mounting boss fixed to the rear surface of each backrest support member 24, wherein the boss includes an integral saddle that extends through an opening in the backrest panel 16, and rests on the surface of an associated support member where it is secured in fixed position by blind rivets, generally illustrated in
In an alternate embodiment of the chair 10 as illustrated in
In another alternate embodiment as illustrated in
In accordance with the present invention, the back support 40 is intended to be reclinable. It should be apparent that the weight of a person seated in the chair 10 and resting against the backrest panel 16 will tend to cause the chair back to hinge in a rearward direction about its horizontal pivotal support axis if rearwardly directed force is acting upon the back support 40. The force exerted on the chair frame 12 will also be translated into downwardly directed forces applied to the rear mounting brackets 54 and 98 with resulting torque applied to the rear leg members 22 by the forces outwardly acting on the brackets 54 and 98. Various means can be used to prevent such collapsing, buckling, or bowing actions. For example, such actions can be prevented by using a rear X-lock assembly 102, which generally comprises a lock bar 104 extending between upper ends of the rear X-frame connector assembly 38, as described in more detail below. Alternatively, a combination of the rear X-lock assembly 102 and non-circular legs interacting with complementary shaped sliding sleeves or collars 74 may restrict buckling of the frame 12. In other embodiments, circular legs with correspondingly shaped sliding sleeves 74 can be used, with an X-lock assembly 102 provided to compensate for the user's weight and prevent inward buckling. Still alternately, the X-lock assembly 102 need not be used, but where buckling is accommodated for with the structure of guide rail assemblies 46 or the pivoting linkages 60 on the rear leg members 22 that permit the rear X-frame connectors 44 to maintain adequate structural integrity to support a seated person. Still alternately, other shapes for the frame members can be used, including circular tubing with a guide rail mounted thereon and a complementary shaped slide collar comprising a circular opening with a key-way to accommodate the guide rail and prevent twisting of the slide collar.
As noted, the afore-described back support collapse problem can also be overcome by the provision of a collapsible X-lock assembly 102 that is pivotally connected at its opposite ends to the rear X-frame connector assembly 38. The collapsible lock bar 104 is comprised of two distinct lock bar sections 104a and 104b. Each section 104a and 104b extends inwardly from an associated rear X-frame connector 44 and toward the other bar section. One of the bar sections can further extend outward past its associated X-frame connector to form a handle extension for facilitating locking and unlocking of the lock assembly 102. The inner ends of the two bar sections 104a and 104b are pivotally connected to each other in spaced apart relation and arranged for click or snap engagement to releaseably retain the sections 104a and 104b in a locked position wherein the lock bar 104 is substantially straight and extends between the rear X-frame connectors 44. One or both connectors 44 which provide pivotal connection between the outer ends of the lock bar sections 104a and 104b may also be designed to permit click or snap engagement with the lock bar 104 to assure that the X-lock assembly 102 maintains the two X-frame connectors 44 in pivoted spaced-apart relation when the chair 10 is in its set-up condition. Light pressure on the handle extension, if provided, or, alternatively, light pressure applied to the central connection point of the lock bar sections 104a and 104b is sufficient to collapse the lock bar 104 so that it may be folded to a fully collapsed position wherein the two sections 104a and 104b of the lock bar 104 are disposed in generally side-by-side relation when the chair frame 12 is moved to its collapsed position as shown in
The X-lock assembly 102 can be positioned at different heights relative to the back support 40 or the rear legs 22, depending on the maximum weight the chair 10 is expected to handle. For example, the embodiment of the X-lock assembly 102 illustrated in
The X-frame connector assemblies 36 and 38 need not be in the form of an X. Alternate designs providing substantial support include vertical parallel support braces, H-shaped assemblies, and variations of X- and H-shaped assemblies.
When the chair 10 is not in use, it may be prepared for storage or transportation by folding it into its collapsed condition. The chair 10 can be folded from the set-up condition to the completely collapsed condition with a single folding action—preferably by grabbing a portion of the chair frame 12 on each side of the seat panel 14 (e.g., grabbing the armrests 28) and pressing inward and lifting upwards at the same time. The frame members of the chair 10 will collectively pivot, slide, fold and/or telescope to move the various frame members towards a vertical center axis to collapse the frame in multiple directions, including left-to-right and front-to-back. Prior to collapsing the frame 12, the X-lock assembly 102, if used, must be disengaged. The end result will be a compact bundle wherein the various axially elongated structural members will be disposed in relatively closely spaced apart side-by-side relation to each other and have a common general direction of axial extent, as shown in
As discussed herein, the structure of the chair 10 in accordance with the present invention provides a simple approach for folding the chair 10 to a collapsed condition where the chair 10 can be folded from a conventional set-up condition, as shown in
The lengthening of the front leg members 20 causes the front and rear leg members 20 and 22 to pivot and move toward each other and toward a parallel relationship. Since the extra support member 96 is fixed to the front foot 30 on the frame side assemblies 18L and 18R, telescoping movement of the front foot 30, along with the lower front leg section 20b to which it is secured, exerts a downward directing force on the support member 96. The support member 96, however, is fixed at its other end to the seat support portion 26 of the rear leg member 22. Thus, the downwardly directed force exerted on the support member 96 causes it to pull the front leg member 20 and the rear leg member 22 towards each other—i.e., in a front-back folding manner. The movement of the support member 26 thereby influences movement of the rear leg member 22 about the pivot therebetween and into a folded condition. The overlying result of this linkage design is that the front and rear leg members 20 and 22 move and are folded together as the frame side assemblies 18R and 18L move laterally together, ending in a completely bundled chair assembly, as shown in
Another available embodiment of a chair design in accordance with the present invention can utilize a support member connected between the front leg member 20 and the seat frame portion 26 of the rear leg member 22. In such an embodiment, the front leg 20 is angularly disposed in an open, set-up condition between the front foot 30 and the back of the seating area. The support member is pivotally mounted between the forward end of the seat frame member 26 and to the lower end of the front leg member 20 and is generally vertically disposed when the chair is in an open, set-up condition. More particularly, the support member may be pivotally mounted to a collar or sleeve slidingly mounted on the front leg member 20. As the chair is folded to its completely collapsed condition, the sleeve slides up the front leg member 20 as the support member pivots, so that the chair frame 12 can be collapsed tightly. In such a design, the front leg member 20 need not telescope during folding of the chair. Instead, the movement of the sleeve allows the frame members to collapse to a bundled condition without the lengths of any of the frame members inhibiting the collapsing action.
When the chair 10 is in its set-up condition, the flexible seat panel 14 and backrest panel 16 will be held tautly on the frame. However, when the chair 10 is folded to its collapsed condition, the seat panel 14 and backrest panel 16 will be in a flaccid condition and form a part of the bundle.
The foregoing description of embodiments of the invention has been presented for the purpose of illustration and description. It is not intended to be exhaustive or to limit the invention to the form disclosed. Obvious modifications and variations are possible in light of the above disclosure. The embodiments described were chosen to best illustrate the principles of the invention and practical applications thereof to enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as suited to the particular use contemplated.
This application claims the benefit of U.S. Provisional Application No. 61/227,191, filed Jul. 21, 2009, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61227191 | Jul 2009 | US |