The present invention concerns the packaging of stacks of folded tissue items such as handkerchiefs, napkins and the like with a wrapper made from weldable plastic film, for example but not exclusively through revolving drum machines.
Known machines or apparatuses of this type are of the kind described in U.S. patents U.S. Pat. No. 4,845,924 and U.S. Pat. No. 5,459,979. In brief, these are high speed packaging machines, comprising a drum provided with radial pockets with dimensions that are suitable for the product to be packaged, inside which the stacks of product to be packaged are inserted in rapid succession, with the simultaneous interposition of one blank plastic film, so as to obtain the complete wrapping of each stack, completed by welding applied on the film to obtain a closed packaging.
In machines of this kind, due to the high operation speed that is required to ensure suitable productivity, it is very complex to compress the stack, keep its correct geometry and carry out the insertion inside the pockets of the drum without causing deformations or faults in the wrapping by the film. In particular, but not exclusively, it is difficult, if not impossible, to keep control of the position of the film and of the compression in the radial direction of insertion during the wrapping step when the speed increases beyond a certain limit, causing defects in the package which, in any case, can occur also when the speed is kept below said limit.
There is thus the problem of feeding stacks of paper tissue products that can be compressed in packaging machines like those of the aforementioned type, exceeding the productivity limits currently imposed by the prior art, keeping the correct geometry of the group or stack of products, as well as the control of the compression (in the radial insertion direction) and of the position of the film in the wrapping step, all with constructive solutions that are relatively simple and reliable.
The solution of such a problem is achieved with the unit and method according to the present invention, the essential characteristics of which are defined by the first and by the thirteenth of the attached claims.
The characteristics and the advantages of the unit and method according to the present invention shall become apparent from the following description of an embodiment thereof, given as an example and not for limiting purposes, with reference to the attached drawings, in which::
a represents an enlarged view of the zone that is circumscribed by the circle I of
Figures from 20a to 20g are side views of the packaging machine according to the invention in the various operating steps, from the insertion of a stack of products into the compression device to the outlet of the packaged products.
With reference to said figures, and in particular to
A device generally indicated with reference numeral 4 is intended for feeding the stacks 3 to a compression device or system 8. The feeding occurs along a plane 35 that is inclined with respect to the horizontal, typically by about 10°.
It can also be noted the provision of: a device 5 for the radial insertion of the stacks 3 in a packaging drum 21 equipped with pockets 58 radially formed with an adjustable width as a function of the product to be packaged; an upper oscillating arm 6 for the insertion of the stacks in the drum 21; and a lower oscillating arm 7 that slidably supports, along its axis, the aforementioned device 8 for compressing the stacks comprising a lower compression plate 9 with a reciprocating motion in a direction that is orthogonal with respect to the axis of the arm 7. A front plate 10 for stopping the stacks 3 is in turn reciprocating along a direction orthogonal to that of the lower arm 7, when it is in the position of bottom dead centre, in this case independently from the same arm. A support 11 of the stop plate 10 is indeed fixedly connected through a linkage 34a to a basement 34 of the machine (see
A multiple cam upper actuation device 12 drives: a first crank and rod upper device 13 for controlling the insertion device 5 of the stacks 3, i.e. to displace the device 5 along the arm 6; a second crank and rod upper device 14 for radially controlling a mobile cam portion 22 intended also, as made clearer hereafter, for inserting the plastic packaging film; and a third crank and rod upper device 15 for controlling the radial displacement, i.e. along the arm 7, of the device 8 for compressing the stacks.
A multiple cam lower actuation device 16 drives: a first crank and rod lower device 17 for controlling the lower compression plate 9 of the stacks 3; a second crank and rod lower device 18 for controlling the front stop plate 10 of the stacks 3; a third crank and rod lower device 19 for controlling the rotation of the lower oscillating arm 7; and a fourth crank and rod lower device 20 for controlling the rotation of the upper oscillating arm 6.
Both cam actuation devices actually provide for a mechanism that comprises an eccentrically rotating disc, peripherally defining a cam surface with which a crank comes tangentially into contact. The crank is hinged at an end, and contacts the cam surface at a crank intermediate point, so that the same crank is driven in oscillation, around the hinging point, in response to the rotation of the disc. The rods linking the cranks to the various controlled devices are in turn pivotally connected, respectively, to the same devices, and to the cranks in predetermined points comprised between the crank intermediate point of contact with the disc, and a free end of the crank, all with geometrical characteristics that are suitably set as a function of the mutually coordinated displacements to be carried out.
The already mentioned mobile cam portion 22 drives extractors 24 that are also designed for assisting the insertion of the film in the pockets 58. More precisely, the mobile portion 22 represents a radially displaceable end portion (as seen driven by the second upper device 14) of a fixed cam 23 evolving according to a curl around the axis of the drum on a side thereof. In practice, the fixed cam 23 of the invention does not run according to a ring, but rather like an open loop, the opening being defined by a circumferential and radial discontinuity (step-like discontinuity) in the film insertion area. The mobile portion 22 is indeed arranged in correspondence with such a discontinuity, and is displaceable radially between a radially external position (guide cam larger diameter) and a radially internal position (guide cam smaller diameter), said displacement driving accordingly the movement of the extractors. In an area 23a opposite the discontinuity, the fixed cam 23 then evolves in a continuous manner from the smaller to the larger diameter so as to drive the extractors 24 between a rearward displaced position and a radially extracted position for pushing the packaged stacks 3 out of the pockets 58. The outlet of the packages from the drum 21 is indicated with reference numeral 25, still in
Again in
With particular reference now to
Going back to
With particular reference to the figures from 4 to 8, these show in greater detail the group of the upper and lower oscillating arms 6, 7 with the device 5 for the insertion of the stacks, in the form of a bar projecting sideways towards the drum from the upper arm 6 (arranged farthest outside), and the compression device 8 supported cantilevered, again towards the drum, by the lower arm 7 (arranged farthest inside, i.e. adjacent to the drum itself). Obviously, the extension of the arms 6 and 7 is such as to ensure that the devices 5 and 8 face onto the working surface of the drum, i.e. that in which the pockets are formed.
Again in such figures it can be noted a linkage 60 with the first crank and rod upper device 13, a linkage 61 with the fourth crank and rod lower device 20 for controlling the upper oscillating arm 6, a linkage 62 with the third crank and rod upper device 15 for controlling the stack compression device 8, a linkage 63 with the third crank and rod lower device 19 for controlling the lower oscillating arm 7, an upper compression plate 64 that can be adjusted as a function of the height of the pockets of the drum and of the stacks to be packaged, and finally a linkage 65 with the first crank and rod lower device 17 for controlling the reciprocating motion of the lower compression plate 9.
The movement of the upper oscillating arm 6 in the various operating steps is indeed schematised in
Again considering in particular
A further sequential valve 26 is in the shape of a crown, which is fixedly connected to the shaft 42 with which the drum 21 is integral, and is activated at about ⅔ of the insertion step, as a result of the movement of the extractors 24. When the tail end of the extractors 24 abuts on the bottom of grooves defined by the crown valve 26, the depression exerted by the extractors themselves is turned off. In this way, before the insertion has been completed, due to the depression applied at this point on the end flaps of the blank of film 38 by only the passages 40 of the surface of the drum, there is a return effect of the same film towards the outside with consequent effect of close adhesion to the stack 3.
The valve 26, and in particular the bottom of the relative grooves, can have different diameters to control at which insertion depth one desires to turn the depression off. A depression chamber 28, which transmits the suction to the extractors 24, is fed by a vacuum source normally with values that are about double that applied to the manifold 33, this indeed to ensure a safe positioning of the film during the insertion step.
With particular reference now to
In
With reference now also and in particular to
As mentioned, the machine can be arranged for vertical or horizontal feeding, and in any case for a good operation the insertion plane 35 must have a certain inclination with respect to the horizontal, descending towards the drum 21 and preferably equal to about 10°. In such a way the stacks 3, as shall be comprised more clearly hereafter, adhere to the front stop plate in perfectly perpendicular arrangement with respect to the plane defined by the lower compression plate 9.
Starting from the step shown in
When the stacks come out from the cylinder 85, the belts 50 in cooperation with the internal belts 86 transport the stacks to their insertion in the compression device 8. The outlet rollers 52 of the belts 50 and 86, as already mentioned, have an adjustment system for keeping an equidistant position with respect to the middle plane 54 as a function of the height of the product to be packaged. The speed of the belts can vary according to the diameter of the cylinder 85 and to the number of cavities 84 present in the cylinder itself. The stacks in outlet from the belts 50, 86 have a compressed height that is about the same as that of the packaged product, and are inserted into the compression device 8 in its condition of maximum opening 56 at the bottom dead centre of the arm 7. Such a height 56 is normally 50% greater with respect to the height of the stacks in outlet from the belts 50, 86.
When it is inserted in the compression device (
c represents the beginning of the compression step. The arm 7 begins its ascending movement, with the compression plate 9 which, having a relative movement that is orthogonal with respect to the arm 7, arrives at the programmed height and compresses the stack in cooperation with the upper plate 64. Such a programmed height of course coincides with the height of the pockets 58 of the packaging drum 21 and is maintained until the stack is completely inserted inside the drum.
The front stop plate 10, in turn capable of a movement which is orthogonal with respect to the lower arm 7 in the lower end stop position, meanwhile reaches and then keeps its own lower end stop position. At this point the compression device linked to the arm 7 in the condition of maximum compression of the stack carries out a radial displacement along the axis of the same arm until it gets close to the drum 21
The upper arm 6, in the meantime, has begun and continued a descending step, rotating around the axis of the drum 21, until it reaches the bottom dead centre; then the movement is reversed and an ascending step begins.
Passing on to
e shows the insertion step of the stack 3 with the arms 6 and 7 that rotate in phase with one another and with one of the pockets 58 of the drum 21. The device 5 proceeds forwards until the stack 3 is completely inserted; in adherence with the stack, by means of the passages 40 connected to a depression source, a blank of film was previously interposed so as to carry out the wrapping, according to a conventional expedient but with some peculiar provisions of the present invention which will result clearer hereafter. The front stop plate 10 returns to its initial condition.
Passing on now to
Finally, as can be seen in
Returning to follow the path of the stacks inside the drum 21, it should be noted that the control of the stacks, with the film wound in the pockets, is also taken up by the extractors 24 which, due to the movement of the cam portion 22 in the area of insertion, move rearwards thus providing an inner side abutment accompanying the same stacks in their insertion displacement.
Moreover, the suction exerted by the extractors 24 contributes to keep the stack and the wrapping film in an orderly fashion. When the packet passes in correspondence with the welding system, it is welded and then expelled thanks to the ejection of its extractor driven by the evolution 23a of the cam 23 in the area diametrically opposed to that of insertion. The control of the suction/depression exerted by the extractors 24 is synchronised along the appropriate rotation angle of the drum, by means of the valves 26 and 27.
The invention offers then a plurality of advantages. The feeding system through belts, which can have variable speed according to the diameter of the drum, ensures a high feeding speed while keeping the phase control of the position of the product, with short insertion time of the stacks in the compression device, with respect to a chain system, due to its capability not to cause the product to slow down. There is also the possibility of vertically or horizontally feeding the stacks, with pre-compression of the stacks before the insertion in the actual compression device so as to limit the width of the movement of the arms 6 and 7, consequent constructive simplification.
The stack stop plate 10, fixedly connected to the basement, with its depression system, for perfectly aligning the stack itself, is in turn capable of ensuring a significant improvement of the insertion operations, for speed, precision and constructive optimisation. More generally speaking, the results achieved with the invention are due to the overall design (structure and kinematism) of the compression and insertion systems, with—among other things—precise control of the axial compression of the stack by means of the insertion device 5, in cooperation with the extractor 24 and the mobile cam portion 22. As mentioned, very important is the path control of the insertion device; such path is in practice a planetary revolution around the upper compression plate 64 (see
The vertical/horizontal spatial references used above are of course to be interpreted in relation with the most typical operative configuration, and to the orientation represented in the figures, but it is clear that they must not take up any limitative connotation.
The present invention has been described thus far with reference to its preferred embodiments. It should be understood that other embodiments can exist which pertain to the same inventive core, within the scope of protection of the attached claims.
Number | Date | Country | Kind |
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FI2010A000121 | May 2010 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2011/052400 | 5/31/2011 | WO | 00 | 1/24/2013 |