This application claims the benefit of Japanese Patent Application No. 2022-212246 filed on Dec. 28, 2022 with the Japan Patent Office, the entire disclosure of which is incorporated by reference herein.
The present disclosure relates to a unit attachment structure configured to be attached to an evaporated fuel treatment device.
Japanese Unexamined Patent Application Publication No. 2010-106712 (Patent Document 1) discloses, as the above unit attachment structure, a configuration employing a snap-fit structure. In the snap-fit structure, a case configured to receive the unit is provided with a slit and an engagement receiving portion, and the unit comprises an engagement portion configured to be engaged with the engagement receiving portion. The unit also comprises a projection configured to suppress unstableness (also referred to as “looseness”) of the unit with respect to the case.
In the above configuration of Patent Document 1, however, there may be a case where the projection of the unit is erroneously fitted into the slit of the case due to the unit being rotated with respect to an insertion direction thereof into the case when assembled to the case. Consequently, the projection of the unit is not easily released from the slit of the case. In other words, there has been a problem of insufficient ease of assembly of the unit to the case.
In one aspect of the present disclosure, it is desirable to improve ease of assembly of the unit to the case in the unit attachment structure configured to be attached to the evaporated fuel treatment device.
One aspect of the present disclosure provides a unit attachment structure configured to be attached to an evaporated fuel treatment device. The unit attachment structure comprises a case and a unit. The unit is inserted into the case. The case includes an opening, paired slits, and a first engagement portion. The opening is opened at an end face of the case opposite to a bottom of the case. The paired slits extend from the end face toward the bottom. The first engagement portion is arranged between the paired slits. The unit includes a projection and a second engagement portion. The projection of the unit projects from a facing surface of the unit. The facing surface is an outer peripheral surface of the unit configured to face the paired slits. The second engagement portion is configured to be engageable with the first engagement portion on the facing surface. At least one of one slit of the paired slits or the projection includes a slanting surface formed along a circumferential direction. The circumferential direction is a direction about a rotation axis along an insertion direction of the unit into the case.
In such a configuration, even when the projection of the unit is erroneously fitted into at least one of the paired slits during assembly of the unit to the case, the slanting surface functions so as to release the projection from being caught by the at least one of the paired slits. Thus, the projection is easily released from the at least one of the paired slits, whereby the unit can be immediately re-assembled to the case. Therefore, ease of assembly of the unit to the case can be improved.
In one aspect of the present disclosure, the slanting surface may be provided to an area of the at least one of the paired slits where, when the projection in a fit-in state is shifted to a proper state, the projection passes. The proper state is a state where an inner surface of the case provided with the paired slits and the facing surface are parallel to each other when the unit is inserted into the case. The fit-in state is a state where the projection is fitted into the at least one of the paired slits upon the unit being rotated in the circumferential direction from the proper state.
In such a configuration, the projection can be easily released from the at least one of the paired slits since the slanting surface is provided to the area of the at least one of the paired slits where, when the projection in the fit-in state is shifted to the proper state, the projection passes.
In one aspect of the present disclosure, the case may further include a protruding part extending from the bottom of the case to the opening of the case, and protruding from the inner surface of the case.
Such a configuration enables the protruding part of the case to suppress rotation of the unit, whereby looseness of the unit with respect to the case can be suppressed.
In one aspect of the present disclosure, the protruding part of the case has a protruding length from the inner surface of the case, and the protruding length of the protruding part may be set to be shorter than a projecting length of the projection from the outer peripheral surface of the unit.
In such a configuration, since the protruding length of the protruding part is shorter than the projecting length of the projection, an adverse effect to be caused by presence of the protruding part can be suppressed. In other words, this configuration can suppress worsening of ease of insertion of the unit to the case.
In one aspect of the present disclosure, the protruding part of the case may be formed such that the protruding length thereof from the inner surface of the case is shortened toward the opening of the case.
Such a configuration enables an end of the unit to be not easily caught by the protruding part of the case when the unit is inserted into the case.
In one aspect of the present disclosure, in a state where the unit is inserted into the case, the projection of the unit and the slanting surface may be arranged so as not to at least partially overlap with each other when the projection and the paired slits are viewed in a direction orthogonal to the facing surface.
Such a configuration enables the projection of the unit to be not easily fitted in the at least one of the paired slits when the unit is inserted into the case (that is, when the unit is in the proper state).
An example embodiment of the present disclosure will be described hereinafter with reference to the accompanying drawings, in which:
The main body case 2 is a case including an inner space therein. The main body case 2 is, for example, a case made of synthetic resin. Materials of the main body case 2 are not limited to synthetic resin. There is arranged an adsorbent (illustration omitted) consisting of activated carbon or the like inside the main body case 2.
The main body case 2 comprises a charge port 21, a purge port 22, and an atmosphere port 23. These ports 21 through 23 are arranged on the same side in the main body case 2 so as to be oriented in the same direction. Hereinafter, the side where the charge port 21, the purge port 22, and the atmosphere port 23 are located in the main body case 2 is referred to as “port side”. Furthermore, the main body case 2 includes an opening 26 on a side opposite to the port side. The opening 26 is closed by a lid member 27.
The charge port 21 is coupled to a fuel tank of a vehicle via a pipe. The charge port 21 is configured to draw an evaporated fuel originating in the fuel tank into the evaporated fuel treatment device 1.
The purge port 22 is coupled to an intake pipe (illustration omitted) of an engine (illustration omitted) of the vehicle via a purge valve. The purge port 22 is configured to discharge the evaporated fuel inside the evaporated fuel treatment device 1 so as to supply the same to the engine.
The atmosphere port 23 is coupled to a filling port (illustration omitted) of the vehicle via a pipe, and is open to the atmosphere. The atmosphere port 23 discharges a gas removed of the evaporated fuel to the atmosphere. The atmosphere port 23 draws an external air (that is, a purge air), to thereby desorb (for example, purge) the evaporated fuel adsorbed by the evaporated fuel treatment device 1.
The unit case 30 is coupled to the atmosphere port 23 via the connector 50 while allowing airtightness. The connector 50 is a pipe coupling the atmosphere port 23 and the unit case 30 to each other.
As illustrated in
The bottom 41 is provided with a hole 42 communicating with the connector 50. There is an opening 31 formed at an end face of the unit case 30 opposite to the connector 50. The unit 60 is inserted through the opening 31. In a proper state where the unit 60 is properly attached to the unit case 30, the unit 60 and the hole 42 are in an airtight arrangement without a gap therebetween.
As illustrated in
In the leakage inspection of the evaporated fuel treatment device 1, the pump provided to the unit 60 is driven at a specific time while the engine is stopped, and the air inside the main body case 2 is discharged into the atmosphere. Consequently, the inside of the main body case 2 is negatively pressurized (vacuumed). At this time, changes in internal pressure of the main body case 2 is monitored for a specific period of time, whereby occurrence of leakage in the evaporated fuel treatment device 1 is identified.
The unit 60 is not limited to the ELCM. The unit 60 may be configured as, for example, an auxiliary canister. In this case, the unit 60 may additionally comprise therein an adsorbent of the same type as, or a different type from the adsorbent inside the main body case 2. Alternatively, the unit 60 may be configured as a different unit.
The unit 60 is attached to the unit case 30 in a unit attachment structure 5 illustrated in
As illustrated in
The paired slits 32A and 32B comprise paired slits 32A and paired slits 32B. Specifically, the paired slits 32A comprise a first slit and a second slit. Similarly, the paired slits 32B comprise a first slit and a second slit. The first slit and the second slit of the paired slits 32A, and the first slit and the second slit of the paired slits 32B are distinctive from each other and provided individually. Hereinafter, the first slit or the second slit of the paired slits 32A or the paired slits 32B is simply referred to as “slit 32A” or “slit 32B”; and at least one of the first slit or the second slit configuring the paired slits 32A or the paired slits 32B is simply referred to as “slit 32A” or “slit 32B”.
The paired slits 32A are formed in a first outer wall 36A among outer walls provided in a manner that surrounds the bottom 41 of the unit case 30. Furthermore, the paired slits 32B are formed in a second outer wall 36B facing the first outer wall 36A. Each of the slit 32A and the slit 32B extends from an end in the opening 31 toward the bottom 41.
The first engagement portion 34A is arranged in the first outer wall 36A between the paired slits 32A (that is, between the first slit and the second slit); and the first engagement portion 34B is arranged in the second outer wall 36B between the paired slits 32B (that is, between the first slit and the second slit). Each of the first engagement portions 34A and 34B is formed into a recess (or a hole, in this embodiment) in an outer direction from the inner peripheral surface 30A. The engagement portions 34A and 34B are easily deformed outward of the unit case 30 due to their arrangements between the paired slits 32A and 32B, respectively.
As illustrated in
The projections 62A through 62C have a configuration different from the second engagement portions 64A and 64B, and are portions projecting from the facing surfaces 61A and 61B.
In the foregoing configuration, as the unit 60 is inserted into the unit case 30, the second engagement portions 64A and 64B, respectively, press a portion in the outer wall 36A between the paired slits 32A and a portion in the outer wall 36B between the paired slits 32B and bend these portions outward of the unit case 30. Upon the second engagement portions 64A and 64B, respectively, fitting in the first engagement portions 34A and 34B, the respective portions between the paired slits 32A and the paired slits 32B are released from being bent. Consequently, the first engagement portions 34A and 34B and the second engagement portions 64A and 64B remain engaged, respectively. In other words, the unit 60 is fixed to the unit case 30. In the foregoing manner, the snap-fit structure is achieved.
When the first engagement portions 34A and 34B and the second engagement portions 64A and 64B are engaged, respectively, the facing surfaces 61A and 61B of the unit 60 and the first and second outer walls 36A and 36B of the unit case 30 are parallel to each other, respectively. Such a state is referred to as “proper state”.
As illustrated in
In the configuration according to the present embodiment, the projections 62A through 62C have respective heights (that is, a projecting length of the projection 62A from the facing surface 61A, and projecting lengths of the projections 62B and 62C from the facing surface 61B) set such that the height of the projection 62A is greater than the height of the projection 62B; and the height of the projection 62C is greater than the height of the projection 62B. Thus, among the projections 62A through 62C, at least one of the projections 62A and 62C is easily caught by any one of the slit 32A or 32B.
There is provided a specific clearance between the unit 60 and the unit case 30. In accordance with a size of the clearance, there is a possibility that the unit 60 is rotated with respect to the unit case 30 along the circumferential direction R about, as the rotation axis P, an area (center area O) of the unit 60 in the vicinity of a center of the unit case 30 in the insertion direction of the unit 60. The center area O is an area where the rotation axis P can be situated when the unit 60 is rotated, and a range of the center area O is determined based on a shape of the unit 60 and the size of the clearance. In examples illustrated in
In the fit-in state and the improper state, the unit 60 is rotated with respect to the proper state in the circumferential direction R. In these states, the facing surfaces 61A and 61B of the unit 60 and the first and second outer walls 36A and 36B of the unit case 30 are not parallel to each other, respectively.
The evaporated fuel treatment device 1 of the present embodiment employs an idea to eliminate the fit-in state and the improper state to thereby shift the states to the proper state.
First, as illustrated in
Furthermore, the slanting surface 33 is provided in an area of at least one of the slit 32A or 32B where, among the projections 61A through 62C, the at least one projection in the fit-in state passes when shifted to the proper state. For example, in an example in
As illustrated in
If, for example, the unit 60 is rotated in the counterclockwise direction with respect to the proper state, the hitting part configured to hit the outer peripheral surface 60A includes four areas 38A, 38B, 38C, and 38 as illustrated in
Furthermore, among the projections 62A through 62C, the at least one projection in the fit-in state and the slit 32A or 32B are arranged so as not to at least partially overlap with each other as viewed in a specific direction. The specific direction means, as illustrated in
An area LA where the slanting surface 33 is situated, and an area LB where the projection 62A is situated may be of any positional relation that prevents the area LA and the area LB from entirely overlapping with each other. As illustrated in
The protruding part 36 has a protruding length H2 (see,
The foregoing embodiment can exhibit effects to be described below.
(1a) In the unit attachment structure 5 described above, at least one of the slit 32A or the slit 32B comprises the slanting surface 33 formed along the circumferential direction R.
In such a configuration, even when, among the projections 62A through 62C, the at least one projection is erroneously fitted in the slit 32A or 32B during assembly of the unit 60 to the unit case 30, the slanting surface 33 functions so as to release the at least one projection in the fit-in state from being caught by the slit 32A or the slit 32B. Consequently, the at least one projection in the fit-in state is easily released from the slit 32A or 32B, whereby the unit 60 can be immediately re-assembled to the unit case 30. Therefore, ease of assembly of the unit 60 to the unit case 30 can be improved.
(1b) In the present embodiment, the slanting surface 33 is provided to the area in at least one of the slit 32A or 32B where, among the projections 62A through 62C, the at least one projection in the fit-in state passes when shifted to the proper state.
In such a configuration, the at least one projection in the fit-in state can be easily released from the slit 32A or 32B since the slanting surface 33 is provided.
(1c) In the present embodiment, the unit case 30 further comprises the protruding part 36 extending from the bottom 41 toward the opening 31 and protrudes from an inner surface of the unit case 30.
In such a configuration, the protruding part 36 can suppress rotation of the unit 60 to thereby suppress looseness of the unit 60 with respect to the unit case 30.
(1d) In the present embodiment, the unit 60 is formed into the multi-face structure having two or more outer peripheral surfaces parallel to the insertion direction, and the unit case 30 comprise the inner peripheral surface corresponding to the two or more outer peripheral surfaces of the unit 60. The protruding part 36 is provided to the part of the inner peripheral surface of the unit case 30 that is configured to hit at least a part of the outer peripheral surfaces of the unit 60 in the improper state.
In the configuration above, it is possible to further ensure that the looseness of the unit 60 with respect to the unit case 30 is suppressed since the protruding part 36 is provided.
(1e) In the present embodiment, the protruding length H2 of the protruding part 36 from the inner surface of the unit case 30 is set to be shorter than the projecting length H1 of each of the projections 62A through 62C from the outer peripheral surfaces of the unit 60.
Such a configuration can inhibit the protruding part 36 from adversely affecting ease of assembly of the unit 60 to the unit case 30.
(1f) In the present embodiment, the protruding part 36 may be formed such that the protruding length thereof from the inner surface of the unit case 30 is shortened toward the opening 31.
Such a configuration enables the end of the unit 60 to be not easily caught by the protruding part 36 when the unit 60 is inserted into the unit case 30.
(1g) In the present embodiment, among the projections 62A through 62C, the at least one projection in the fit-in state and the slanting surface 33 are arranged so as not to at least partially overlap with each other when the at least one projection in the fit-in state and the slit 32A or 32B are viewed in a direction orthogonal to the facing surfaces 61A and 61B in a state where the unit 60 is attached to the unit case 30.
In the configuration above, among the projections 62A through 62C, the at least one projection in the fit-in state cannot be easily fit in the slit 32A or 32B when the unit 60 is inserted into the unit case 30 (that is, when the unit 60 is in the proper state).
Although the embodiment of the present disclosure has been described hereinabove, the present disclosure is not limited to the above-described embodiment, and can be modified variously.
(2a) In the above-described embodiment, the slit 32A of the unit case 30 comprises the slanting surface 33. However, the slit 32A is not limited to the above-described embodiment. The slanting surface 33 may be formed in at least one of: the first slit of the slit 32A or 32B; the second slit of the slit 32A or B; or one of the projections 62A through 62C.
For example, in place of or in addition to the slanting surface 33, there may be provided a slanting surface 62D formed by cutting a part of the projection 62C of the unit 60, as illustrated in
(2b) In the above-described embodiment, although the main body case 2 and the unit case 30 are formed separately, the main body case 2 and the unit case 30 are not limited to the above-described embodiment. For example, a part of the main body case 2 may function as being the whole unit case 30; or a part of the main body case 2 may function as being a part of the unit case 30. In other words, the main body case 2 and the unit case 30 may be integrally formed.
(2c) The evaporated fuel treatment device 1 may comprise one or more unit attachment structures 5. Furthermore, one unit attachment structure 5 may comprise one or more snap-fit structures (that is, one or more of: the paired slits 32A and 32, and a combination of the first engagement portion 34A and the second engagement portion 64A).
(2d) Two or more functions performed by one element in the aforementioned embodiments may be achieved by two or more elements. One function performed by one element may be achieved by two or more elements. Two or more functions performed by two or more elements may be achieved by one element. One function performed by two or more elements may be achieved by one element. Furthermore, a part of a configuration in the aforementioned embodiments may be omitted. Still further, at least a part of the configuration in the aforementioned embodiments may be added to or replaced with another part of the configuration in the aforementioned embodiments. It should be noted that any and all modes included in the technical ideas that are identified by the languages recited in the claims are embodiments of the present disclosure.
(2e) In addition to the unit attachment structure 5 described above, the present disclosure can be achieved in various modes such as the evaporated fuel treatment device 1 comprising the unit attachment structure 5, a system including the unit attachment structure 5, and a method of attaching the unit 60 to the unit case 30.
A unit attachment structure configured to be attached to an evaporated fuel treatment device, the unit attachment structure comprising:
The unit attachment structure according to Item 1,
The unit attachment structure according to Item 1 or 2,
The unit attachment structure according to Item 3,
The unit attachment structure according to Item 3 or 4,
The unit attachment structure according to any one of Items 1 through 5,
Number | Date | Country | Kind |
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2022-212246 | Dec 2022 | JP | national |