Information
-
Patent Grant
-
6814610
-
Patent Number
6,814,610
-
Date Filed
Friday, February 20, 200420 years ago
-
Date Issued
Tuesday, November 9, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 439 507
- 439 701
- 439 277
- 439 311
- 439 131
- 439 312
- 439 372
- 362 219
- 340 332
-
International Classifications
-
Abstract
A unit for indicating lights (3a, 3b, 3c, 5, 6, 7) includes a cylindrical case (11). Opposite end portions (18, 19) of the case (11) are each connected with a corresponding end portion (19, 18) of a case (11) of a corresponding unit (3a, 3b, 3c, 5, 6, 7) through relative rotation of the cases. An electrical connection member (14, 140, 141, 142) extended between the opposite end portions (18, 19) of the case (11) establishes electrical connection between units (3a, 3b, 3c, 5, 6, 7) corresponding to each other. First and second ends (28, 29) of the electrical connection member (14, 140, 141, 142) are provided with first and second terminal portions (31, 31a; 32, 32a), respectively. At least one of the first and second terminal portions (31, 31a; 32, 32a) is provided at the plate member (15, 150, 151, 142) and includes a contact portion (42, 42b) capable of resiliently establishing linear or face-to-face contact with a corresponding terminal portion (31, 31a; 32, 32a) of a corresponding unit (3a, 3b, 3c, 5, 6, 7).
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a unit for indicating lights and indicating lights installed at, for example, automated machine systems, production lines, parking lots and dangerous areas for indicating, based on a signal, various states such as shortage of a material, workpiece jam, a full state of the parking lot, a dangerous state and the like.
2. Description of Related Art
As a conventional indicating lights, there is known, for example, indicating lights including a plurality of units stacked on top of each other. The unit has a cylindrical case and a plate-like terminal extended along an axial direction of the case. Corresponding units are stacked with their corresponding terminals contacting each other to establish electrical connection and then, a long fixing screw is extended through these units for securing the corresponding units to each other (see, for example, JP-A-282605 and JP-A-2000-82846).
Unfortunately, the conventional indicating lights have the following drawback. When the long fixing screw is inserted through the units to assemble these, the stacked units, which are not yet connected with each other, need be held in place with hand. This leads to a cumbersome assembly step requiring time and labor.
As another conventional indicating lights, there is known an assembly including a unit having a cylindrical case and a linear terminal extended axially of the case and bent at one end thereof. The indicating lights are arranged such that the cases of corresponding units in stacked relation are rotated relative to each other thereby establishing connection therebetween while bringing their linear terminals into contact in a crossed manner (see, for example, U.S. Pat. No. 5,952,915).
However, this type of conventional indicating lights suffers unstable electrical connection because the pair of linear terminals of the pair of units connected with each other are brought into point contact.
SUMMARY OF THE INVENTION
An object of the invention is to provide a unit for indicating lights and indicating lights which can save labor for assembling the units and ensures the positive electrical connection between the units.
In accordance with a preferred embodiment of the invention for achieving the above object, a stackable unit for indicating lights comprises: a cylindrical case having first and second end portions; a pair of connection means disposed at the first and second end portions of the case, respectively, and each establishing connection with a corresponding end portion of a case of a corresponding unit via relative rotation of the cases; and an electrical connection member extended between the first and second end portions of the case for establishing electrical connection between units corresponding to each other, wherein the electrical connection member at least includes a plate member as a part thereof, wherein first and second ends of the electrical connection member are provided with first and second terminal portions, respectively, each terminal portion establishing connection with a corresponding terminal portion of a corresponding unit, and wherein at least one of the first and second terminal portions is provided at the plate member and includes a contact portion capable of resiliently establishing linear or face-to-face contact with a corresponding terminal portion of a corresponding unit.
According to the embodiment, when the indicating lights are assembled, a unit and a corresponding unit thereto can be readily connected with each other by stacking a case of the corresponding unit on that of the unit and then relatively rotating the cases to each other.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1A
is a disassembled front view of indicating lights according to a first embodiment of the invention,
FIG. 1B
representing a front view of the assembled indicating lights;
FIG. 2
is a partly cross-sectional front view of the annunciator unit shown in
FIG. 1
;
FIG. 3
is a partly cross-sectional and partly disassembled front view of the annunciator unit shown in
FIG. 1
;
FIG. 4
is a disassembled perspective view of a principal part of a sub-assembly of the annunciator unit;
FIGS. 5A-5B
are sectional-views showing a connected principal part of the annunciator unit shown in
FIG. 1
,
FIG. 5A
representing a cross section taken on the line
5
A—
5
A in
FIG. 5B
whereas
FIG. 5B
representing a cross section taken on the line
5
B—
5
B in
FIG. 5A
;
FIGS. 6A-6B
are partly cross-sectional plan views showing sequential steps of connecting first and second terminal portions of units corresponding to each other and representing a section taken on the line VI-VI in
FIG. 5B
,
FIG. 6A
showing a state before the units are connected with each other whereas
FIG. 6B
showing the connected units;
FIG. 7
is a disassembled perspective view of a principal part of a sub-assembly of an annunciator unit according to a second embodiment of the invention;
FIG. 8
is a sectional view of the connected principal part of the annunciator unit shown in
FIG. 7
;
FIG. 9
is a disassembled perspective view of a principal part of a sub-assembly of an annunciator unit according to a third embodiment of the invention;
FIGS. 10A-10B
are sectional views showing a connected state of the annunciator unit shown in
FIG. 9
,
FIG. 10A
representing a cross section taken on the line
10
A—
10
A in
FIG. 10B
whereas
FIG. 10B
representing a cross section taken on the line
10
B—
10
B in
FIG. 10A
;
FIG. 11
is a partly cross-sectional plan view showing a state where a first terminal portion shown in
FIG. 10B
is connected with a second terminal portion of a corresponding unit and representing a cross section taken on the line XI—XI in
FIG. 10B
;
FIG. 12
is a partly cross-sectional front view of an annunciator unit according to a fourth embodiment of the invention;
FIG. 13
is a partly cross-sectional disassembled front view of the annunciator unit shown in
FIG. 12
;
FIGS. 14A-14B
are sectional views showing a connected state of the annunciator unit shown in
FIG. 12
,
FIG. 14A
representing a cross section taken on the line
14
A—
14
A in
FIG. 14B
, whereas
FIG. 14B
representing a cross section taken on the line
14
B—
14
B in
FIG. 14A
;
FIG. 15A
is a perspective view showing an exemplary modification of the first terminal portion of the first embodiment,
FIG. 15B
representing a cross section taken on the line
15
B—
15
B in
FIG. 15A
; and
FIG. 16
is a schematic diagram showing an exemplary modification of annunciating means of the annunciator unit shown in FIG.
1
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinafter, indicating lights and units for the indicating lights according to a first embodiment of the invention will be described with reference to the accompanying drawings. First,
FIG. 1
explanatory of how to assemble the units are referred to.
Indicating lights
1
include a cover
2
disposed atop the indicating lights
1
, and a plurality of, say six, units
3
a
,
3
b
,
3
c
,
5
,
6
,
7
, which are connectably stacked on top of each other along a stacking direction S and locked to each other. The units
3
a
,
3
b
,
3
c
,
5
,
6
,
7
are substantially shaped like a cylinder and connected with each other as axially aligned.
Specifically, the units
3
a
,
3
b
,
3
c
are annunciator units, which are each adapted to emit light for indication of a signal and have the same configuration. The unit
5
is a buzzer unit adapted to output an audible signal. The unit
6
is an output unit to external, which outputs a signal corresponding to a signal from an apparatus main body
9
(only a part thereof is shown in the figure) on which the indicating lights
1
are mounted, so that the outputted signal may be used by an external apparatus (not shown). The unit
7
is a base unit disposed near a base portion of the indicating lights
1
. The unit
7
is provided with a fixing member
8
at an end thereof, which is used for fixing the indicating lights
1
to the apparatus main body
9
.
The following description will be made on the basis of the unit
3
b
by way of an example where the unit
3
b
is connected with each of the corresponding units
3
a
and
3
c.
Referring to
FIGS. 2 and 3
, the unit
3
b
has a cylindrical case
11
. The unit
3
b
further includes a plurality of, say eight, light sources
12
of LEDs capable of emitting light; a circuit board
13
supporting the light sources
12
and the like as retained by the case
11
; and a plurality of electrical connection members
14
(two of them are shown in
FIGS. 2 and 3
) for electrical connection between the case
3
b
and each of the corresponding units
3
a
and
3
c
. These light sources
12
, circuit board
13
and electrical connection members
14
are substantially accommodated in the case
11
.
According to the embodiment, the electrical connection member
14
includes a plate member
15
as a first member and a wire
16
as a second member, the first and second members designed to be interconnectable. The plate members
15
and the wires
16
are provided in paired relation so as to form, for example, six pairs. The plate member
15
is formed from a metal member as a conductor and assembled to the circuit board
13
. The wire
16
is formed from a metal member as a conductor and retained by the case
11
.
The case
11
is formed from a globe transparent to light, thus functioning as a signal indication surface. The globe maybe provided with a lens portion (not shown) as diffusion means for diffusing transmitting light.
Now referring to
FIG. 2
, a first end portion
18
of the case
11
with respect to an axial direction thereof U has a first fit portion
18
a
formed on an outer periphery thereof, and a connection surface
18
b
formed of an annular step. A second end portion
19
of the case
11
has a second fit portion
19
a
formed on an inner periphery thereof, and a connection surface
19
b
formed of an annular step. The first fit portion
18
a
of this unit
3
b
fits with a second fit portion
19
a
of the corresponding unit
3
a
. The second fit portion
19
a
of this annunciator unit
3
b
fits with a corresponding first fit portion
18
a
of the corresponding unit
3
c
. The pair of corresponding units
3
b
,
3
c
have their corresponding connection surfaces
19
b
,
18
b
abut against each other , thereby aligning their cases
11
with each other with respect to the axial direction U for guiding relative rotation between these cases.
The first and second end portions
18
,
19
of the case
11
is formed with an engaging projection
20
and an engagement recess
21
, respectively, which constitute a pair of connection means for connection with respective corresponding end portions
19
,
18
of cases
11
of the corresponding units
3
a
,
3
c
through relative rotation between the cases.
The engaging projection
20
of this unit
3
b
is provided at the first fit portion
18
a
, so as to be brought into engagement with the corresponding engagement recess
21
of the unit
3
a
. On the other hand, the engagement recess
21
of this unit
3
b
is provided at the second fit portion
19
a
, so as to be brought into engagement with the corresponding engaging projection
20
of the unit
3
c.
The engagement recess
21
includes a guide groove
21
b
as a guide portion having an open inlet
21
a
at one end thereof and extended along the axial direction U; and a locking groove
21
c
as a locking portion extended from the other end of the guide groove
21
b
along a circumferential direction V for locking the engaging projection
20
of the counterpart unit. Introduced through the inlet
21
a
, the engaging projection
20
of the counterpart unit is guided by the guide groove
21
c
along the axial direction U and then, circumferentially guided by the locking groove
21
c
into locking relation with a circumferential edges of the locking groove
21
c
, whereby both the cases
11
of the units
3
b
,
3
c
are locked to each other so as to be prevented from disengaging from each other along the axial direction U thereof.
Referring to
FIGS. 2 and 3
, an annular flange
22
for bearing the circuit board
13
is formed on an inside circumference of the first end portion
18
of the case
11
. The annular flange
22
is formed with a plurality of bosses
23
(only one of which is shown in the figures). A fixing screw
25
extending through the circuit board
13
is screwed into a threaded hole (not shown) formed in the boss
23
, thereby fixing the circuit board
13
to the annular flange
22
.
The circuit board
13
is substantially shaped like a disc. The circuit board
13
retains the above light sources
12
as signal generating means for emitting a signal by way of light; a plurality of circuit components (not shown); and the plate members
15
of the electrical connection members
14
. The circuit board
13
, light sources
12
, the above circuit components and the plate members
15
are electrically connected with each other.
On an outside circumference of the circuit board
13
, the plurality of, say eight, LEDs as the light sources
12
are circumferentially arranged substantially at regular space intervals. The individual LEDs are oriented to the center of the case
11
as viewed along the axial direction U of the case
11
, so that direct light from each LED passes centrally of the case
11
to penetrate a confronting portion of the globe on the opposite side therefrom, thus emerging into peripheral space.
Referring to
FIG. 3
, the circuit board
13
, the light sources
12
, the plate members
15
of the electrical connection members
14
, the circuit components and the like constitute a sub-assembly
26
, such as to be collectively assembled in the case
11
in an assembly step. Both the sub-assembly
26
and the wires
16
are inserted in the case
11
from the first end portion
18
thereof and assembled therein.
The electrical connection members
14
, as seen in
FIG. 2
, are disposed near the inner periphery of the case
11
. As viewed along the axial direction U of the case
11
, the electrical connection members
14
are arranged along the circumferential direction V at regular space intervals. The electrical connection members
14
are located at such places as not to block the light rays emitted from the individual light sources
12
along radial directions R
1
, R
2
of the case
11
.
The electrical connection member
14
includes the plate member
15
and the wire
16
electrically connected with each other and adjoining each other along the axial direction U of the case
11
. The electrical connection member
14
extends between the first and second end portions
18
,
19
of the case
11
. First and second ends
28
,
29
of the electrical connection member
14
are located in correspondence to the first and second end portions
18
,
19
of the case
11
, respectively. The first and second ends
28
,
29
of the electrical connection member
14
are respectively provided with first and second terminal portions
31
,
32
for connection with respectively corresponding terminal portions
32
,
31
of the corresponding units
3
a
,
3
c.
The plate member
15
of the electrical connection member
14
is located closer to the first end
28
of the electrical connection member
14
than the wire
16
. Referring to
FIG. 3
, the plate member
15
includes one end
15
e
, the other end
15
f
and an intermediate portion
15
g
with respect to the axial direction U of the case
11
. The one end
15
e
of the plate member
15
has the aforesaid first terminal portion
31
, whereas the other end
15
f
of the plate member
15
has a first internal terminal portion
71
for connection with the wire
16
. On the other hand, one end
75
of the wire
16
has a second internal terminal portion
72
for connection with the first internal terminal portion
71
of the plate member
15
. The other end
76
of the wire
16
has the aforesaid second terminal portion
32
.
Referring to
FIG. 4
, the intermediate portion
15
g
of the plate member
15
has a U-shaped plate portion
33
as a portion to be retained by the circuit board
13
. The U-shaped plate portion
33
has a pair of resilient leaves
43
,
44
as cantilevered plate spring members interconnected by a connecting portion
45
at respective one end thereof. The intermediate portion
15
g
of the plate member
15
has a pair of projections
38
as positioning engagement portions extended from the resilient plate
43
of the U-shaped plate portion
33
; and a projected lead
39
extended from the resilient plate
43
of the U-shaped plate portion
33
and serving as a connection portion with the circuit board
13
.
The one end
15
e
of the plate member
15
has an extension portion
34
bendingly extended from an end of the resilient plate
43
of the U-shaped plate portion
33
; and a first resilient tongue
35
further extended from the extension portion
34
. The other end
15
f
of the plate member
15
has a second resilient tongue
36
extended from the resilient plate
44
of the U-shaped plate portion
33
. These portions
33
,
35
,
36
,
38
,
39
,
34
of the plate member
15
are integrally formed from a single member.
The first resilient tongue
35
extends from a side of the extension portion
34
in a manner to bend back, so as to confront the extension portion
34
. The first resilient tongue
35
has a proximal end
35
a
defined by the side of the extension portion
34
, thus extending from the proximal end
35
a
substantially along the circumferential direction V of the case
11
. The first resilient tongue
35
functions as a cantilevered plate spring member and has the first terminal portion
31
extended from a midportion thereof toward a free end thereof. That is, the first terminal portion
31
is constituted by a part of the first resilient tongue
35
formed from a plate member. As shown in
FIGS. 5A
and
5
B, the first terminal portion
31
includes a contact portion
42
a
capable of resiliently establishing linear contact with a contact portion
42
b
of the second terminal portion
32
of the corresponding wire
16
of the corresponding unit
3
a.
The first resilient tongue
35
is disposed in a manner that a plane of the plate spring member substantially intersects the radial directions R
1
, R
2
of the case
11
. Thus, the first resilient tongue
35
is adapted for resilient deflection substantially along the radial directions R
1
, R
2
of the case
11
and hence, is capable of resiliently biasing the first terminal portion
31
along the radial directions R
1
, R
2
.
Referring to
FIGS. 6A and 6B
, when the case
11
of the corresponding unit
3
a
is stacked on the case
11
of the unit
3
b
in the axial direction U thereof and rotated relative to the case
11
of the unit
3
b
, the second terminal portion
32
of the corresponding unit
3
a
presses the first resilient tongue
35
of the unit
3
b
into deflection while moving from the proximal end
35
a
of the first resilient tongue
35
of the unit
3
b
toward the free end thereof (along an arrow M
2
) A biasing force of the first resilient tongue
35
in the radial direction R
1
can assuredly establish electrical connection between the corresponding first terminal portion
31
and second terminal portion
32
of the corresponding units
3
b
and
3
a
. This state holds the respective contact portions
42
a
,
42
b
of the corresponding terminal portions
31
,
32
in linear contact.
Returning to
FIG. 4
, the U-shaped plate portion
33
defines an insertion portion
64
between the pair of resilient leaves
43
,
44
thereof such as to receive an outer edge
63
of the circuit board
13
. With the pair of resilient leaves
43
,
44
clamping therebetween the inserted outer edge
63
of the circuit board
13
, the U-shaped plate portion
33
is assuredly retained by the circuit board
13
.
The circuit board
13
includes a rectangular notch
62
configured to receive the connecting portion
45
of the U-shaped plate portion
33
and opening toward the outside circumference; the aforesaid outer edge
63
as a retaining portion for retaining the plate member
15
; a pair of positioning grooves
65
as positioning portions for positioning the plate member
15
with respect to the radial direction R
2
and the circumferential direction V of the case
11
; and a connection portion
66
electrically connected with the lead
39
of the plate member
15
by soldering.
The positioning grooves
65
extend from the notch
62
in the radial direction R
2
. With the projections
38
of the plate member
15
fitted in the positioning grooves
65
, the plate member
15
is positioned relative to the circuit board
13
thereby prevented from being displaced relative to the circuit board
13
along the circumferential direction V and radial direction R
2
. Furthermore, since an external force exerted on the plate member
15
is received by the circuit board
13
via the projections
38
, a soldered portion
66
a
between the lead
39
and the connection portion
66
(see
FIG. 6
) is prevented from receiving an excessive force.
The second resilient tongue
36
is bent back from an end of the resilient plate
44
of the U-shaped plate portion
33
to confront the resilient plate
44
. The second resilient tongue
36
has a proximal end
36
a
at the end of the resilient plate
44
, thus extending from the proximal end
36
a
substantially along the radial direction R
1
of the case
11
. The second resilient tongue
36
is formed of the plate member, functioning as a cantilevered plate spring member. The second resilient tongue
36
has the first internal terminal portion
71
extending from a midportion thereof toward a free end thereof. The second resilient tongue
36
is disposed in a manner that a plane of the plate spring member substantially intersects the axial direction U of the case
11
, thus adapted to resiliently bias the first internal terminal portion
71
and then the one end
75
of the wire
16
substantially along the axial direction U of the case
11
.
Returning to
FIG. 3
, the wire
16
includes a main body
73
extended straight along the axial direction U of the case
11
and retained by the case
11
. The main body
73
is formed with a bent extension
78
at one end
77
thereof which extends orthogonally to the main body. The second internal terminal portion
72
is defined by the bent extension
78
. The second terminal portion
32
is defined by the other end of the main body
73
or the other end
76
of the wire
16
.
The bent wire
16
may be used to form a part of the electrical connection member
14
at low cost. The second internal terminal portion
72
defined by the bent extension of the wire
16
is in linear contact with the first internal terminal portion
71
of the second resilient tongue
36
of the plate member
15
, thereby accomplishing reliable electrical connection.
Referring to
FIG. 2
, the wire
16
is retained by a retention hole
80
as a retaining portion provided on the inner periphery of the case
11
. The retention hole
80
is a through hole extended straight along the axial direction U of the case
11
, accommodating the most part of the main body
73
.
Referring to
FIGS. 5A and 5B
, the second internal terminal portion
72
extends along the circumferential direction V of the case
11
as exposed from an opening of the retention hole
80
at the first end portion
18
of the case
11
. On the other hand, the second terminal portion
32
extends along the axial direction U of the case
11
as exposed from an opening of the retention hole
80
at the second end portion
19
of the case
11
.
A terminal rest
81
for receiving the second internal terminal portion
72
with respect to the axial direction U of the case
11
is formed in a circumference of the opening of the retention hole
80
at the first end portion
18
of the case
11
. The first internal terminal portion
71
of the second resilient tongue
36
of the sub-assembly
26
assembled in the -case
11
is biased against the second internal terminal portion
72
of the wire
16
thus received by the terminal rest
81
, so that the biasing force may establish an assured electrical connection between the first and second internal terminal portions
71
,
72
.
According to the embodiment, an assembly step of the indicating lights
1
may be performed in a manner that the case
11
of the unit
3
b
is brought into stacked relation with the case
11
of either one of the corresponding units
3
a
,
3
c
and rotated relative to each other, thereby readily establishing connection between the units
3
a
,
3
b
,
3
c
via the aforementioned connection means without using the long fixing screws employed by the prior art. This results in a reduced labor involved in assembling the indicating lights
1
. In addition, the first terminal portion
31
of the plate member
15
and the corresponding second terminal portion
32
of the wire
16
, which are included in the electrical connection member
14
, are brought into linear contact with each other, thereby assuring the electrical connection therebetween.
Returning to
FIG. 3
, the electrical connection member
14
is constituted by a plurality of interconnectable separate members or more preferably two such members. This leads to an increased assembly freedom of the unit
3
b
so that the unit
3
b
is easier to assemble. Furthermore, the two-piece structure obviates the increase in the labor for assembling the unit.
The assembling step of the unit
3
b
may be further expedited by adopting the method wherein the sub-assembly
26
previously constructed from the circuit board
13
and the plate member
15
is assembled in the case
11
. It is more preferred that the sub-assembly
26
includes the signal generating means.
Referring to
FIG. 4
, the plate member
15
of the electrical connection member
14
incorporates the first and second resilient tongues
35
,
36
extended from the U-shaped plate portion
33
as the retained portion, whereby the plate member
15
can attain a practical, simplified structure.
Referring to
FIGS. 5A and 5B
, the first internal terminal portion
71
is provided at the second resilient tongue
36
, whereby the first and second internal terminal portions
71
,
72
can resiliently establish a reliable electrical connection therebetween within the unit
3
b.
Where the second resilient tongue
36
is capable of resiliently biasing the first internal terminal portion
71
substantially along the axial direction U of the case
11
while the sub-assembly
26
is inserted in the case
11
substantially along the axial direction U thereof to be assembled to the first end portion
18
of the case
11
, the sub-assembly
26
can be assembled in the case
11
concurrently with the establishment of the connection between the biased first and second internal terminal portions
71
,
72
.
Although the lead
39
and the connection portion
66
are interconnected by soldering, the soldering step may be omitted if the resilient force of the U-shaped plate portion
33
ensures the contact between these.
Next, a second embodiment of the invention will be described with reference to
FIGS. 7 and 8
. It is noted that the following description focuses on differences from the first embodiment so that like parts to the above are represented by the same reference numerals, respectively, and the description thereof is dispensed with. The other embodiments to be discussed hereinafter will be described the same way.
The second embodiment employs an electrical connection member
140
including a plate member
150
shown in
FIGS. 7 and 8
, which replaces the electrical connection member
14
including the plate member
15
of the first embodiment (see FIG.
4
).
The plate member
150
principally differs from the plate member
15
of the first embodiment (see
FIG. 4
) in the following points. Specifically, the extension portion
34
of the plate member
150
is bendingly extended from the side of the resilient plate
43
of the U-shaped plate portion
33
, whereas the first resilient tongue
35
is bendingly extended from the side of the extension portion
34
substantially along the circumferential direction V of the case
11
. The lead
39
of the plate member
150
projects from the extension portion
34
along the axial direction U of the case
11
so as to be fitted in the connection portion
66
defined by a through hole in the circuit board
13
and to be soldered to a conductive member in the through hole. The connecting portion
45
of the U-shaped plate portion
33
is fitted in the notch
62
at the outside circumference of the circuit board
13
, thus functioning as an engagement portion for positioning the plate member
150
on the circuit board
13
with respect to the circumferential direction V.
Next, a third embodiment of the invention will be described with reference to
FIGS. 9
to
11
. The third embodiment employs an electrical connection member
141
including a plate member
151
shown in
FIG. 9
in place of the electrical connection member
14
including the plate member
15
of the first embodiment (see FIG.
4
).
The circuit board
13
has a through hole
68
as a retaining portion for retaining the plate member
151
inserted therethrough. The through hole
68
has a first portion
68
a
defining a rectangular main portion, and a groove-like second portion
68
b
extended from the first portion
68
a
along the circumferential direction V.
The plate member
151
includes the one end
15
e
, the other end
15
f
and the intermediate portion
15
g
between these ends with respect to the axial direction U of the case
11
. The plate member
151
has a main plate portion
84
retained by the circuit board
13
as fitted in the first portion
68
a
of the through hole
68
thereof, and extending along the axial direction U of the case
11
. An intermediate portion of the main plate portion
84
defines a retained portion on the circuit board
13
. The one end
15
e
of the plate member
151
has the first resilient tongue
35
bendingly extended from a side of the main plate portion
84
. The other end
15
f
of the plate member
151
has the second resilient tongue
36
extended as bent back from an end of the main plate portion
84
. The plate member
151
further includes an extension piece
85
which is bendingly extended from a side of the main plate portion
84
, as the retained portion, toward a side where the second resilient tongue
36
is bent back and which adjoins the second resilient tongue
36
. An intermediate portion of the extension piece
85
is fitted in the second portion
68
b
of the through hole
68
, thus functioning as a retained portion. Although not depicted in the figures, the plate member
151
may employ the lead
39
illustrated in the first and second embodiments.
By means of steps
84
a
,
85
a
of the main plate portion
84
and extension piece
85
of the plate member
151
which are fitted with circumferential edges of the through hole
68
in the circuit board
13
, the plate member
151
is positioned on the circuit board
13
with respect to one axial direction U. The intermediate portions of the main plate portion
84
and the extension piece
85
abut against the circumferential edges of the through hole
68
, thereby positioning the plate member
151
on the circuit board
13
with respect to the circumferential direction V and radial directions R
1
, R
2
of the case
11
.
In this embodiment, as well, the first resilient tongue
35
includes the first terminal portion
31
, whereas the second resilient tongue
36
includes the first internal terminal portion
71
.
The first resilient tongue
35
differs from that of the first embodiment in that the resilient tongue is bendingly extended from its proximal end
35
a
defined by a side of the main plate portion
84
and that the first terminal portion
31
is formed with a flute
86
.
The flute
86
is adapted to contact the second terminal portion
32
at plural places. This ensures a more reliable electrical connection between the first terminal portion
31
and the second terminal portion
32
. As shown in
FIG. 11
, for example, the flute
86
is in linear contact with the wire
16
at two places circumferentially spaced from each other.
Returning to
FIG. 9
, the second resilient tongue
36
differs from that of the first embodiment in the following points. Specifically, the second resilient tongue
36
has the proximal end
36
a
defined by an end of the main plate portion
84
, thus bent back at the proximal end
36
a
to extend substantially along the axial direction U. Furthermore, the second resilient tongue
36
is disposed in a manner that a plane thereof substantially intersects the circumferential direction V of the case
11
, thus adapted to resiliently bias the first internal terminal portion
71
substantially along the circumferential direction V of the case
11
. As shown in
FIGS. 10A and 10B
, the first and second internal terminal portions
71
,
72
are in linear contact as biased against each other. The second internal terminal portion
72
of the wire
16
is so disposed as to extend in the radial direction R
2
of the case
11
. This provides a sufficient contact length between the first and second internal terminal portions
71
,
72
, while allowing the terminal portions to block less light from the light source
12
.
The extension piece
85
has an edge portion
85
b
extended along the axial direction U of the case
11
. Defined between the edge portion
85
b
of the extension piece
85
and the second resilient tongue
36
is a clamping portion
87
in which the second internal terminal portion
72
of the wire
16
of the unit
3
b
is clamped. This provides for the positive and stable positioning of the biased wire
16
and for the electrical connection between the extension piece
85
and the second internal terminal portion
72
. As a result, it is ensured that the plate member
151
is electrically connected with the wire
16
. Furthermore, since the plate member
151
clamps the wire
16
along the circumferential direction V of the case
11
, the plate member
151
and the circuit board
13
may be subjected to less force exerted by the wire
16
in the axial direction V of the case
11
.
Next, a fourth embodiment of the invention will be described with reference to
FIGS. 12
to
14
B. As shown in
FIGS. 12 and 13
, the fourth embodiment employs an electrical connection member
142
consisting of a plate member, which replaces the electrical connection member
14
of the first embodiment which is formed of the combination of the plate member
15
and the wire
16
(see FIG.
2
). The case
11
of the fourth embodiment differs from that of the first embodiment in that the case
11
is provided with an inwardly directed annular flange
90
at the first end portion
18
thereof, and that the flange is provided with bosses
23
a
having threaded holes in their inside circumferences such that the circuit board
13
may be locked to place by means of fixing screws
25
approaching from the second end portion
19
of the case
11
and screwed into the bosses.
The electrical connection member
142
includes first and second terminal portions
31
a
,
32
a
in place of the aforementioned first and second terminal portions
31
,
32
(see FIG.
2
). The first and second terminal portions
31
a
,
32
a
have the aforementioned contact portions
42
a
,
42
b
, respectively (see FIG.
10
A). The electrical connection member
142
is a single conductive plate member incorporating the terminal portions
31
a
,
32
a.
The electrical connection member
142
of the plate member has a main body
94
extended along the axial direction U of the case
11
and retained by the case
11
. The first terminal portion
31
a
is provided at an extension portion
97
defined by a plate member portion extended substantially orthogonally from one end
95
of the main body
94
. The first terminal portion
31
a
of the unit
3
b
is aligned with an outside surface
91
of the annular flange
90
. The second terminal portion
32
a
is provided at a resilient tongue
98
of a chevron-shaped plate member portion extended from the other end
96
of the main body
94
. The electrical connection member
142
includes the projected lead
39
for connection with the connection portion
66
defined by the through hole in the circuit board
13
; and a projection
99
as an engagement portion extended from the other end
96
of the main body
94
and adapted to engage with the retention hole
80
of the case
11
. The main body
94
is disposed in a manner that a plane of the main body
94
intersects the radial directions R
1
, R
2
of the case
11
.
Referring to
FIGS. 14A and 14B
, the first terminal portion
31
a
is disposed in a recess
92
of the annular flange
90
. The outside surface
91
of the annular flange
90
adjoining the recess
92
with respect to the circumferential direction V of the case
11
is substantially flush with the first terminal portion
31
a.
The resilient tongue
98
provided with the second terminal portion
32
a
functions as a plate spring member cantilevered by the main body
94
. The resilient tongue
98
is capable of resiliently biasing the second terminal portion
32
a
of the unit
3
a
against the corresponding first terminal portion
31
a
of the corresponding unit
3
b
along the axial direction U of the case
11
.
In a state where the corresponding units
3
a
,
3
b
are in stacked relation, the resilient tongue
98
having the second terminal portion
32
a
is deflected by a given amount. The resultant resilient force of a given magnitude biases the second terminal portion
32
a
against the first terminal portion
31
a
resting on the annular flange
90
, thereby bringing the contact portion
42
b
at the crest of the chevron-shaped second terminal portion into linear contact with the contact portion
42
a
of the first terminal portion
31
a.
According to the second to fourth embodiments as described above, the units can be readily connected with each other by rotating the cases
11
thereof relative to each other, whereby the corresponding first and second terminal portions
31
,
31
a
;
32
,
32
a
of the respective pair of corresponding units
3
a
,
3
b
,
3
c
can be brought into the linear contact for establishing the reliable electrical connection between the corresponding units
3
a
,
3
b
,
3
c.
The second and third embodiments provide advantages of increasing the assembly freedom by dividing the electrical connection member
140
,
141
into plural members, and of facilitating the assembling steps by utilizing the sub-assembly
26
.
Referring to
FIGS. 15A and 15B
, the first resilient tongue
35
of the first embodiment may be reinforced by forming at least one or say three reinforcing ribs
100
, which extend along the length the resilient tongue and project toward the opposite side from the contact portion of the first terminal portion
31
. The rib
100
may be applied to the other resilient tongue of the first embodiment or to the resilient tongues of the second to fourth embodiments.
The flute
86
shown in
FIG. 11
may be applied to the first terminal portion
31
of the first and second embodiments or to the first terminal portion
31
a
of the fourth embodiment.
The first to fourth embodiments may be arranged such that the corresponding contact portions
42
a
,
42
b
are brought into face-to-face contact.
As shown in
FIG. 16
, the signal generating means may further include, additionally to the light source
12
, a reflection surface
113
as reflection means for reflecting the light from the light source
12
to peripheral area; and a bearing member
114
for bearing the reflection surface
113
. As illustrated by the buzzer unit
5
shown in
FIG. 5
, the signal generating means may adopt, in place of the light source
12
, a buzzer
101
as sound generating means for annuciating via sound; and an electric circuit (not shown) for driving the buzzer
101
. In this example, the case
11
is formed with an aperture
102
for emitting the sound of the buzzer
101
to the outside.
The units
6
,
7
shown in
FIG. 1
also employ the case
11
and the electrical connection member
14
,
142
according to any one of the foregoing embodiments. For instance, the output unit to external
6
has an interface
117
for output to external, the interface
117
permitting an output signal corresponding to a signal from the apparatus main body
9
mounting the indicating lights
1
to be outputted to an external apparatus such as a central control unit of a production line including the apparatus main body
9
. The output unit to external
6
has a connector
118
fixed to the case
11
as exposed to the outside such as to lead out the output signal.
The invention does not limit the number and types of the units included in the indicating lights
1
to the above. What is required is that at least one annunciator unit
3
b
is included.
While the invention has been specifically described by way of specific embodiments thereof, modifications, changes or equivalents thereto will occur to those skilled in the art fully understanding the above description. The scope of the invention is therefore to be determined by the following claims and equivalents thereto.
Claims
- 1. A stackable unit for indicating lights comprising:a cylindrical case (11) having first and second end portions (18, 19); a pair of connection means (20, 21) disposed at the first and second end portions (18, 19) of the case (11), respectively, and each establishing connection with a corresponding end portion (18, 19) of a case (11) of a corresponding unit (3a, 3b, 3c, 5, 6, 7) via relative rotation of the cases; and an electrical connection member (14, 140, 141, 142) extended between the first and second end portions (18, 19) of the case (11) for establishing electrical connection between units (3a, 3b, 3c, 5, 6, 7) corresponding to each other, wherein the electrical connection member (14, 140, 141, 142) at least includes a plate member (15, 150, 151, 142) as a part thereof, wherein first and second ends (28, 29) of the electrical connection member (14, 140, 141, 142) are provided with first and second terminal portions (31, 31a; 32, 32a), respectively, each terminal portion establishing connection with a corresponding terminal portion (31, 31a; 32, 32a) of a corresponding unit (3a, 3b, 3c, 5, 6, 7), and wherein at least one of the first and second terminal portions (31, 31a; 32, 32a) is provided with the plate member (15, 150, 151, 142) and includes a contact portion (42a, 42b) capable of resiliently establishing linear or face-to-face contact with a corresponding terminal portion (31, 31a; 32, 32a) of a corresponding unit (3a, 3b, 3c, 5, 6, 7).
- 2. The unit for indicating lights according to claim 1, wherein the electrical connection member (14, 140, 141, 142) includes interconnectable first and second members (15, 150, 151; 16).
- 3. The unit for indicating lights according to claim 2, wherein the first member (15, 150, 151) has the first terminal portion (31, 31a) at one end (15e) thereof, and a first internal terminal portion (71) at the other end (15f) thereof, andwherein the second member (16) has a second internal terminal portion (72) at one end thereof (75) for connection with the first terminal portion (31, 31a) of the first member (15, 150, 151), and the second terminal portion (32, 32a) at the other end (76) thereof.
- 4. The unit for indicating lights according to claim 2, further comprising a circuit board (13) retained by the case (11),wherein the first member (15, 150, 151) includes a plate spring member (33, 35, 36) assembled to the circuit board (13), and wherein the second member (16) includes a wire (16) retained by the case (11).
- 5. The unit for indicating lights according to any claim 2, wherein there is provided a sub-assembly (26) including the first member (15, 150, 151) and the circuit board (13).
- 6. The unit for indicating lights according to claim 5, wherein the first member (15, 150, 151) includes a retained portion (33) retained by the circuit board (13); a first resilient tongue (35) extended from the retained portion (33) and including the first terminal portion (31, 31a); and a second resilient tongue (36) extended from the retained portion (33) and including a first internal terminal portion (71).
- 7. The unit for indicating lights according to claim 6, wherein the retained portion (33) includes a U-shaped plate portion (33) defining an insertion portion (64) capable of receiving an outer edge (63) of the circuit board (13).
- 8. The unit for indicating lights according to claim 6, wherein the first resilient tongue (35) is capable of resiliently biasing the first terminal portion (31, 31a) substantially along radial directions (R1, R2) of the case (11).
- 9. The unit for indicating lights according to claim 6, wherein the second resilient tongue (36) is capable of resiliently biasing the first internal terminal portion (71) substantially along an axial direction (U) of the case (11).
- 10. The unit for indicating lights according to any one of claims 4 to 9, wherein the wire (16) includes a main body (73) extended along an axial direction (U) of the case (11) and retained by the case (11),wherein the main body (73) is provided with a bent extension (78) at one end thereof (77), the bent extension (78) provided with the second internal terminal portion (72), and wherein the main body (73) is provided with the second terminal portion (32) at the other end (76) thereof.
- 11. The unit for indicating lights according to claim 1, wherein an inwardly directed annular flange (90) is provided at the first end portion (18) of the case (11), andwherein the electrical connection member (14, 140, 141, 142) includes the electrical connection member (142) comprising the conductive plate member (142).
- 12. The unit for indicating lights according to claim 11, wherein the plate member (142) includes a main body (94) extended along an axial direction (U) of the case (11) and retained by the case (11), and an extension portion (97) substantially orthogonally extended from one end (95) of the main body (94) and aligned with a surface (91) of the annular flange (90), andwherein the first terminal portion (31a) is provided at the extension portion (97).
- 13. The unit for indicating lights according to claim 12, wherein the plate member (142) includes a resilient tongue (98) extended from the other end (96) of the main body (94) in a chevron shape,wherein the resilient tongue (98) is provided with the second terminal portion (32a), and wherein the resilient tongue (98) is capable of resiliently biasing the second terminal portion (32a) against a corresponding first terminal portion (31a) of a corresponding unit (3a, 3b, 3c, 5, 6, 7) along the axial direction (U) of the case (11).
- 14. Indicating lights comprising a plurality of units (3a, 3b, 3c, 5, 6, 7) according to any one of claims 1 to 9.
- 15. The indicating lights according to claim 14, wherein the plural units (3a, 3b, 3c, 5, 6, 7) includes at least one unit (3a, 3b, 3c) having means (12) for emitting light, and a base unit (7) having a fixing member (8) for fixing the indicating lights (1).
- 16. The indicating lights according to claim 15, wherein the plural units (3a, 3b, 3c, 5, 6, 7) includes a unit (6) having means for generating sound.
- 17. The indicating lights according to claim 15, wherein the plural units (3a, 3b, 3c, 5, 6, 7) includes a unit (7) having an interface (117) for output to external.
- 18. Indicating lights comprising a plurality of units (3a, 3b, 3c, 5, 6, 7) according to claim 10.
- 19. Indicating lights comprising a plurality of units (3a, 3b, 3c, 5, 6, 7) according to any one of claims 11 to 13.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2003-045041 |
Feb 2003 |
JP |
|
US Referenced Citations (8)
Foreign Referenced Citations (2)
Number |
Date |
Country |
7-282605 |
Oct 1995 |
JP |
2000-082846 |
Mar 2000 |
JP |