Unit for indicating lights and indicating lights

Information

  • Patent Grant
  • 6814610
  • Patent Number
    6,814,610
  • Date Filed
    Friday, February 20, 2004
    20 years ago
  • Date Issued
    Tuesday, November 9, 2004
    20 years ago
Abstract
A unit for indicating lights (3a, 3b, 3c, 5, 6, 7) includes a cylindrical case (11). Opposite end portions (18, 19) of the case (11) are each connected with a corresponding end portion (19, 18) of a case (11) of a corresponding unit (3a, 3b, 3c, 5, 6, 7) through relative rotation of the cases. An electrical connection member (14, 140, 141, 142) extended between the opposite end portions (18, 19) of the case (11) establishes electrical connection between units (3a, 3b, 3c, 5, 6, 7) corresponding to each other. First and second ends (28, 29) of the electrical connection member (14, 140, 141, 142) are provided with first and second terminal portions (31, 31a; 32, 32a), respectively. At least one of the first and second terminal portions (31, 31a; 32, 32a) is provided at the plate member (15, 150, 151, 142) and includes a contact portion (42, 42b) capable of resiliently establishing linear or face-to-face contact with a corresponding terminal portion (31, 31a; 32, 32a) of a corresponding unit (3a, 3b, 3c, 5, 6, 7).
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a unit for indicating lights and indicating lights installed at, for example, automated machine systems, production lines, parking lots and dangerous areas for indicating, based on a signal, various states such as shortage of a material, workpiece jam, a full state of the parking lot, a dangerous state and the like.




2. Description of Related Art




As a conventional indicating lights, there is known, for example, indicating lights including a plurality of units stacked on top of each other. The unit has a cylindrical case and a plate-like terminal extended along an axial direction of the case. Corresponding units are stacked with their corresponding terminals contacting each other to establish electrical connection and then, a long fixing screw is extended through these units for securing the corresponding units to each other (see, for example, JP-A-282605 and JP-A-2000-82846).




Unfortunately, the conventional indicating lights have the following drawback. When the long fixing screw is inserted through the units to assemble these, the stacked units, which are not yet connected with each other, need be held in place with hand. This leads to a cumbersome assembly step requiring time and labor.




As another conventional indicating lights, there is known an assembly including a unit having a cylindrical case and a linear terminal extended axially of the case and bent at one end thereof. The indicating lights are arranged such that the cases of corresponding units in stacked relation are rotated relative to each other thereby establishing connection therebetween while bringing their linear terminals into contact in a crossed manner (see, for example, U.S. Pat. No. 5,952,915).




However, this type of conventional indicating lights suffers unstable electrical connection because the pair of linear terminals of the pair of units connected with each other are brought into point contact.




SUMMARY OF THE INVENTION




An object of the invention is to provide a unit for indicating lights and indicating lights which can save labor for assembling the units and ensures the positive electrical connection between the units.




In accordance with a preferred embodiment of the invention for achieving the above object, a stackable unit for indicating lights comprises: a cylindrical case having first and second end portions; a pair of connection means disposed at the first and second end portions of the case, respectively, and each establishing connection with a corresponding end portion of a case of a corresponding unit via relative rotation of the cases; and an electrical connection member extended between the first and second end portions of the case for establishing electrical connection between units corresponding to each other, wherein the electrical connection member at least includes a plate member as a part thereof, wherein first and second ends of the electrical connection member are provided with first and second terminal portions, respectively, each terminal portion establishing connection with a corresponding terminal portion of a corresponding unit, and wherein at least one of the first and second terminal portions is provided at the plate member and includes a contact portion capable of resiliently establishing linear or face-to-face contact with a corresponding terminal portion of a corresponding unit.




According to the embodiment, when the indicating lights are assembled, a unit and a corresponding unit thereto can be readily connected with each other by stacking a case of the corresponding unit on that of the unit and then relatively rotating the cases to each other.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1A

is a disassembled front view of indicating lights according to a first embodiment of the invention,





FIG. 1B

representing a front view of the assembled indicating lights;





FIG. 2

is a partly cross-sectional front view of the annunciator unit shown in

FIG. 1

;





FIG. 3

is a partly cross-sectional and partly disassembled front view of the annunciator unit shown in

FIG. 1

;





FIG. 4

is a disassembled perspective view of a principal part of a sub-assembly of the annunciator unit;





FIGS. 5A-5B

are sectional-views showing a connected principal part of the annunciator unit shown in

FIG. 1

,

FIG. 5A

representing a cross section taken on the line


5


A—


5


A in

FIG. 5B

whereas

FIG. 5B

representing a cross section taken on the line


5


B—


5


B in

FIG. 5A

;





FIGS. 6A-6B

are partly cross-sectional plan views showing sequential steps of connecting first and second terminal portions of units corresponding to each other and representing a section taken on the line VI-VI in

FIG. 5B

,

FIG. 6A

showing a state before the units are connected with each other whereas

FIG. 6B

showing the connected units;





FIG. 7

is a disassembled perspective view of a principal part of a sub-assembly of an annunciator unit according to a second embodiment of the invention;





FIG. 8

is a sectional view of the connected principal part of the annunciator unit shown in

FIG. 7

;





FIG. 9

is a disassembled perspective view of a principal part of a sub-assembly of an annunciator unit according to a third embodiment of the invention;





FIGS. 10A-10B

are sectional views showing a connected state of the annunciator unit shown in

FIG. 9

,

FIG. 10A

representing a cross section taken on the line


10


A—


10


A in

FIG. 10B

whereas

FIG. 10B

representing a cross section taken on the line


10


B—


10


B in

FIG. 10A

;





FIG. 11

is a partly cross-sectional plan view showing a state where a first terminal portion shown in

FIG. 10B

is connected with a second terminal portion of a corresponding unit and representing a cross section taken on the line XI—XI in

FIG. 10B

;





FIG. 12

is a partly cross-sectional front view of an annunciator unit according to a fourth embodiment of the invention;





FIG. 13

is a partly cross-sectional disassembled front view of the annunciator unit shown in

FIG. 12

;





FIGS. 14A-14B

are sectional views showing a connected state of the annunciator unit shown in

FIG. 12

,

FIG. 14A

representing a cross section taken on the line


14


A—


14


A in

FIG. 14B

, whereas

FIG. 14B

representing a cross section taken on the line


14


B—


14


B in

FIG. 14A

;





FIG. 15A

is a perspective view showing an exemplary modification of the first terminal portion of the first embodiment,

FIG. 15B

representing a cross section taken on the line


15


B—


15


B in

FIG. 15A

; and





FIG. 16

is a schematic diagram showing an exemplary modification of annunciating means of the annunciator unit shown in FIG.


1


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Hereinafter, indicating lights and units for the indicating lights according to a first embodiment of the invention will be described with reference to the accompanying drawings. First,

FIG. 1

explanatory of how to assemble the units are referred to.




Indicating lights


1


include a cover


2


disposed atop the indicating lights


1


, and a plurality of, say six, units


3




a


,


3




b


,


3




c


,


5


,


6


,


7


, which are connectably stacked on top of each other along a stacking direction S and locked to each other. The units


3




a


,


3




b


,


3




c


,


5


,


6


,


7


are substantially shaped like a cylinder and connected with each other as axially aligned.




Specifically, the units


3




a


,


3




b


,


3




c


are annunciator units, which are each adapted to emit light for indication of a signal and have the same configuration. The unit


5


is a buzzer unit adapted to output an audible signal. The unit


6


is an output unit to external, which outputs a signal corresponding to a signal from an apparatus main body


9


(only a part thereof is shown in the figure) on which the indicating lights


1


are mounted, so that the outputted signal may be used by an external apparatus (not shown). The unit


7


is a base unit disposed near a base portion of the indicating lights


1


. The unit


7


is provided with a fixing member


8


at an end thereof, which is used for fixing the indicating lights


1


to the apparatus main body


9


.




The following description will be made on the basis of the unit


3




b


by way of an example where the unit


3




b


is connected with each of the corresponding units


3




a


and


3




c.






Referring to

FIGS. 2 and 3

, the unit


3




b


has a cylindrical case


11


. The unit


3




b


further includes a plurality of, say eight, light sources


12


of LEDs capable of emitting light; a circuit board


13


supporting the light sources


12


and the like as retained by the case


11


; and a plurality of electrical connection members


14


(two of them are shown in

FIGS. 2 and 3

) for electrical connection between the case


3




b


and each of the corresponding units


3




a


and


3




c


. These light sources


12


, circuit board


13


and electrical connection members


14


are substantially accommodated in the case


11


.




According to the embodiment, the electrical connection member


14


includes a plate member


15


as a first member and a wire


16


as a second member, the first and second members designed to be interconnectable. The plate members


15


and the wires


16


are provided in paired relation so as to form, for example, six pairs. The plate member


15


is formed from a metal member as a conductor and assembled to the circuit board


13


. The wire


16


is formed from a metal member as a conductor and retained by the case


11


.




The case


11


is formed from a globe transparent to light, thus functioning as a signal indication surface. The globe maybe provided with a lens portion (not shown) as diffusion means for diffusing transmitting light.




Now referring to

FIG. 2

, a first end portion


18


of the case


11


with respect to an axial direction thereof U has a first fit portion


18




a


formed on an outer periphery thereof, and a connection surface


18




b


formed of an annular step. A second end portion


19


of the case


11


has a second fit portion


19




a


formed on an inner periphery thereof, and a connection surface


19




b


formed of an annular step. The first fit portion


18




a


of this unit


3




b


fits with a second fit portion


19




a


of the corresponding unit


3




a


. The second fit portion


19




a


of this annunciator unit


3




b


fits with a corresponding first fit portion


18




a


of the corresponding unit


3




c


. The pair of corresponding units


3




b


,


3




c


have their corresponding connection surfaces


19




b


,


18




b


abut against each other , thereby aligning their cases


11


with each other with respect to the axial direction U for guiding relative rotation between these cases.




The first and second end portions


18


,


19


of the case


11


is formed with an engaging projection


20


and an engagement recess


21


, respectively, which constitute a pair of connection means for connection with respective corresponding end portions


19


,


18


of cases


11


of the corresponding units


3




a


,


3




c


through relative rotation between the cases.




The engaging projection


20


of this unit


3




b


is provided at the first fit portion


18




a


, so as to be brought into engagement with the corresponding engagement recess


21


of the unit


3




a


. On the other hand, the engagement recess


21


of this unit


3




b


is provided at the second fit portion


19




a


, so as to be brought into engagement with the corresponding engaging projection


20


of the unit


3




c.






The engagement recess


21


includes a guide groove


21




b


as a guide portion having an open inlet


21




a


at one end thereof and extended along the axial direction U; and a locking groove


21




c


as a locking portion extended from the other end of the guide groove


21




b


along a circumferential direction V for locking the engaging projection


20


of the counterpart unit. Introduced through the inlet


21




a


, the engaging projection


20


of the counterpart unit is guided by the guide groove


21




c


along the axial direction U and then, circumferentially guided by the locking groove


21




c


into locking relation with a circumferential edges of the locking groove


21




c


, whereby both the cases


11


of the units


3




b


,


3




c


are locked to each other so as to be prevented from disengaging from each other along the axial direction U thereof.




Referring to

FIGS. 2 and 3

, an annular flange


22


for bearing the circuit board


13


is formed on an inside circumference of the first end portion


18


of the case


11


. The annular flange


22


is formed with a plurality of bosses


23


(only one of which is shown in the figures). A fixing screw


25


extending through the circuit board


13


is screwed into a threaded hole (not shown) formed in the boss


23


, thereby fixing the circuit board


13


to the annular flange


22


.




The circuit board


13


is substantially shaped like a disc. The circuit board


13


retains the above light sources


12


as signal generating means for emitting a signal by way of light; a plurality of circuit components (not shown); and the plate members


15


of the electrical connection members


14


. The circuit board


13


, light sources


12


, the above circuit components and the plate members


15


are electrically connected with each other.




On an outside circumference of the circuit board


13


, the plurality of, say eight, LEDs as the light sources


12


are circumferentially arranged substantially at regular space intervals. The individual LEDs are oriented to the center of the case


11


as viewed along the axial direction U of the case


11


, so that direct light from each LED passes centrally of the case


11


to penetrate a confronting portion of the globe on the opposite side therefrom, thus emerging into peripheral space.




Referring to

FIG. 3

, the circuit board


13


, the light sources


12


, the plate members


15


of the electrical connection members


14


, the circuit components and the like constitute a sub-assembly


26


, such as to be collectively assembled in the case


11


in an assembly step. Both the sub-assembly


26


and the wires


16


are inserted in the case


11


from the first end portion


18


thereof and assembled therein.




The electrical connection members


14


, as seen in

FIG. 2

, are disposed near the inner periphery of the case


11


. As viewed along the axial direction U of the case


11


, the electrical connection members


14


are arranged along the circumferential direction V at regular space intervals. The electrical connection members


14


are located at such places as not to block the light rays emitted from the individual light sources


12


along radial directions R


1


, R


2


of the case


11


.




The electrical connection member


14


includes the plate member


15


and the wire


16


electrically connected with each other and adjoining each other along the axial direction U of the case


11


. The electrical connection member


14


extends between the first and second end portions


18


,


19


of the case


11


. First and second ends


28


,


29


of the electrical connection member


14


are located in correspondence to the first and second end portions


18


,


19


of the case


11


, respectively. The first and second ends


28


,


29


of the electrical connection member


14


are respectively provided with first and second terminal portions


31


,


32


for connection with respectively corresponding terminal portions


32


,


31


of the corresponding units


3




a


,


3




c.






The plate member


15


of the electrical connection member


14


is located closer to the first end


28


of the electrical connection member


14


than the wire


16


. Referring to

FIG. 3

, the plate member


15


includes one end


15




e


, the other end


15




f


and an intermediate portion


15




g


with respect to the axial direction U of the case


11


. The one end


15




e


of the plate member


15


has the aforesaid first terminal portion


31


, whereas the other end


15




f


of the plate member


15


has a first internal terminal portion


71


for connection with the wire


16


. On the other hand, one end


75


of the wire


16


has a second internal terminal portion


72


for connection with the first internal terminal portion


71


of the plate member


15


. The other end


76


of the wire


16


has the aforesaid second terminal portion


32


.




Referring to

FIG. 4

, the intermediate portion


15




g


of the plate member


15


has a U-shaped plate portion


33


as a portion to be retained by the circuit board


13


. The U-shaped plate portion


33


has a pair of resilient leaves


43


,


44


as cantilevered plate spring members interconnected by a connecting portion


45


at respective one end thereof. The intermediate portion


15




g


of the plate member


15


has a pair of projections


38


as positioning engagement portions extended from the resilient plate


43


of the U-shaped plate portion


33


; and a projected lead


39


extended from the resilient plate


43


of the U-shaped plate portion


33


and serving as a connection portion with the circuit board


13


.




The one end


15




e


of the plate member


15


has an extension portion


34


bendingly extended from an end of the resilient plate


43


of the U-shaped plate portion


33


; and a first resilient tongue


35


further extended from the extension portion


34


. The other end


15




f


of the plate member


15


has a second resilient tongue


36


extended from the resilient plate


44


of the U-shaped plate portion


33


. These portions


33


,


35


,


36


,


38


,


39


,


34


of the plate member


15


are integrally formed from a single member.




The first resilient tongue


35


extends from a side of the extension portion


34


in a manner to bend back, so as to confront the extension portion


34


. The first resilient tongue


35


has a proximal end


35




a


defined by the side of the extension portion


34


, thus extending from the proximal end


35




a


substantially along the circumferential direction V of the case


11


. The first resilient tongue


35


functions as a cantilevered plate spring member and has the first terminal portion


31


extended from a midportion thereof toward a free end thereof. That is, the first terminal portion


31


is constituted by a part of the first resilient tongue


35


formed from a plate member. As shown in

FIGS. 5A

and


5


B, the first terminal portion


31


includes a contact portion


42




a


capable of resiliently establishing linear contact with a contact portion


42




b


of the second terminal portion


32


of the corresponding wire


16


of the corresponding unit


3




a.






The first resilient tongue


35


is disposed in a manner that a plane of the plate spring member substantially intersects the radial directions R


1


, R


2


of the case


11


. Thus, the first resilient tongue


35


is adapted for resilient deflection substantially along the radial directions R


1


, R


2


of the case


11


and hence, is capable of resiliently biasing the first terminal portion


31


along the radial directions R


1


, R


2


.




Referring to

FIGS. 6A and 6B

, when the case


11


of the corresponding unit


3




a


is stacked on the case


11


of the unit


3




b


in the axial direction U thereof and rotated relative to the case


11


of the unit


3




b


, the second terminal portion


32


of the corresponding unit


3




a


presses the first resilient tongue


35


of the unit


3




b


into deflection while moving from the proximal end


35




a


of the first resilient tongue


35


of the unit


3




b


toward the free end thereof (along an arrow M


2


) A biasing force of the first resilient tongue


35


in the radial direction R


1


can assuredly establish electrical connection between the corresponding first terminal portion


31


and second terminal portion


32


of the corresponding units


3




b


and


3




a


. This state holds the respective contact portions


42




a


,


42




b


of the corresponding terminal portions


31


,


32


in linear contact.




Returning to

FIG. 4

, the U-shaped plate portion


33


defines an insertion portion


64


between the pair of resilient leaves


43


,


44


thereof such as to receive an outer edge


63


of the circuit board


13


. With the pair of resilient leaves


43


,


44


clamping therebetween the inserted outer edge


63


of the circuit board


13


, the U-shaped plate portion


33


is assuredly retained by the circuit board


13


.




The circuit board


13


includes a rectangular notch


62


configured to receive the connecting portion


45


of the U-shaped plate portion


33


and opening toward the outside circumference; the aforesaid outer edge


63


as a retaining portion for retaining the plate member


15


; a pair of positioning grooves


65


as positioning portions for positioning the plate member


15


with respect to the radial direction R


2


and the circumferential direction V of the case


11


; and a connection portion


66


electrically connected with the lead


39


of the plate member


15


by soldering.




The positioning grooves


65


extend from the notch


62


in the radial direction R


2


. With the projections


38


of the plate member


15


fitted in the positioning grooves


65


, the plate member


15


is positioned relative to the circuit board


13


thereby prevented from being displaced relative to the circuit board


13


along the circumferential direction V and radial direction R


2


. Furthermore, since an external force exerted on the plate member


15


is received by the circuit board


13


via the projections


38


, a soldered portion


66




a


between the lead


39


and the connection portion


66


(see

FIG. 6

) is prevented from receiving an excessive force.




The second resilient tongue


36


is bent back from an end of the resilient plate


44


of the U-shaped plate portion


33


to confront the resilient plate


44


. The second resilient tongue


36


has a proximal end


36




a


at the end of the resilient plate


44


, thus extending from the proximal end


36




a


substantially along the radial direction R


1


of the case


11


. The second resilient tongue


36


is formed of the plate member, functioning as a cantilevered plate spring member. The second resilient tongue


36


has the first internal terminal portion


71


extending from a midportion thereof toward a free end thereof. The second resilient tongue


36


is disposed in a manner that a plane of the plate spring member substantially intersects the axial direction U of the case


11


, thus adapted to resiliently bias the first internal terminal portion


71


and then the one end


75


of the wire


16


substantially along the axial direction U of the case


11


.




Returning to

FIG. 3

, the wire


16


includes a main body


73


extended straight along the axial direction U of the case


11


and retained by the case


11


. The main body


73


is formed with a bent extension


78


at one end


77


thereof which extends orthogonally to the main body. The second internal terminal portion


72


is defined by the bent extension


78


. The second terminal portion


32


is defined by the other end of the main body


73


or the other end


76


of the wire


16


.




The bent wire


16


may be used to form a part of the electrical connection member


14


at low cost. The second internal terminal portion


72


defined by the bent extension of the wire


16


is in linear contact with the first internal terminal portion


71


of the second resilient tongue


36


of the plate member


15


, thereby accomplishing reliable electrical connection.




Referring to

FIG. 2

, the wire


16


is retained by a retention hole


80


as a retaining portion provided on the inner periphery of the case


11


. The retention hole


80


is a through hole extended straight along the axial direction U of the case


11


, accommodating the most part of the main body


73


.




Referring to

FIGS. 5A and 5B

, the second internal terminal portion


72


extends along the circumferential direction V of the case


11


as exposed from an opening of the retention hole


80


at the first end portion


18


of the case


11


. On the other hand, the second terminal portion


32


extends along the axial direction U of the case


11


as exposed from an opening of the retention hole


80


at the second end portion


19


of the case


11


.




A terminal rest


81


for receiving the second internal terminal portion


72


with respect to the axial direction U of the case


11


is formed in a circumference of the opening of the retention hole


80


at the first end portion


18


of the case


11


. The first internal terminal portion


71


of the second resilient tongue


36


of the sub-assembly


26


assembled in the -case


11


is biased against the second internal terminal portion


72


of the wire


16


thus received by the terminal rest


81


, so that the biasing force may establish an assured electrical connection between the first and second internal terminal portions


71


,


72


.




According to the embodiment, an assembly step of the indicating lights


1


may be performed in a manner that the case


11


of the unit


3




b


is brought into stacked relation with the case


11


of either one of the corresponding units


3




a


,


3




c


and rotated relative to each other, thereby readily establishing connection between the units


3




a


,


3




b


,


3




c


via the aforementioned connection means without using the long fixing screws employed by the prior art. This results in a reduced labor involved in assembling the indicating lights


1


. In addition, the first terminal portion


31


of the plate member


15


and the corresponding second terminal portion


32


of the wire


16


, which are included in the electrical connection member


14


, are brought into linear contact with each other, thereby assuring the electrical connection therebetween.




Returning to

FIG. 3

, the electrical connection member


14


is constituted by a plurality of interconnectable separate members or more preferably two such members. This leads to an increased assembly freedom of the unit


3




b


so that the unit


3




b


is easier to assemble. Furthermore, the two-piece structure obviates the increase in the labor for assembling the unit.




The assembling step of the unit


3




b


may be further expedited by adopting the method wherein the sub-assembly


26


previously constructed from the circuit board


13


and the plate member


15


is assembled in the case


11


. It is more preferred that the sub-assembly


26


includes the signal generating means.




Referring to

FIG. 4

, the plate member


15


of the electrical connection member


14


incorporates the first and second resilient tongues


35


,


36


extended from the U-shaped plate portion


33


as the retained portion, whereby the plate member


15


can attain a practical, simplified structure.




Referring to

FIGS. 5A and 5B

, the first internal terminal portion


71


is provided at the second resilient tongue


36


, whereby the first and second internal terminal portions


71


,


72


can resiliently establish a reliable electrical connection therebetween within the unit


3




b.






Where the second resilient tongue


36


is capable of resiliently biasing the first internal terminal portion


71


substantially along the axial direction U of the case


11


while the sub-assembly


26


is inserted in the case


11


substantially along the axial direction U thereof to be assembled to the first end portion


18


of the case


11


, the sub-assembly


26


can be assembled in the case


11


concurrently with the establishment of the connection between the biased first and second internal terminal portions


71


,


72


.




Although the lead


39


and the connection portion


66


are interconnected by soldering, the soldering step may be omitted if the resilient force of the U-shaped plate portion


33


ensures the contact between these.




Next, a second embodiment of the invention will be described with reference to

FIGS. 7 and 8

. It is noted that the following description focuses on differences from the first embodiment so that like parts to the above are represented by the same reference numerals, respectively, and the description thereof is dispensed with. The other embodiments to be discussed hereinafter will be described the same way.




The second embodiment employs an electrical connection member


140


including a plate member


150


shown in

FIGS. 7 and 8

, which replaces the electrical connection member


14


including the plate member


15


of the first embodiment (see FIG.


4


).




The plate member


150


principally differs from the plate member


15


of the first embodiment (see

FIG. 4

) in the following points. Specifically, the extension portion


34


of the plate member


150


is bendingly extended from the side of the resilient plate


43


of the U-shaped plate portion


33


, whereas the first resilient tongue


35


is bendingly extended from the side of the extension portion


34


substantially along the circumferential direction V of the case


11


. The lead


39


of the plate member


150


projects from the extension portion


34


along the axial direction U of the case


11


so as to be fitted in the connection portion


66


defined by a through hole in the circuit board


13


and to be soldered to a conductive member in the through hole. The connecting portion


45


of the U-shaped plate portion


33


is fitted in the notch


62


at the outside circumference of the circuit board


13


, thus functioning as an engagement portion for positioning the plate member


150


on the circuit board


13


with respect to the circumferential direction V.




Next, a third embodiment of the invention will be described with reference to

FIGS. 9

to


11


. The third embodiment employs an electrical connection member


141


including a plate member


151


shown in

FIG. 9

in place of the electrical connection member


14


including the plate member


15


of the first embodiment (see FIG.


4


).




The circuit board


13


has a through hole


68


as a retaining portion for retaining the plate member


151


inserted therethrough. The through hole


68


has a first portion


68




a


defining a rectangular main portion, and a groove-like second portion


68




b


extended from the first portion


68




a


along the circumferential direction V.




The plate member


151


includes the one end


15




e


, the other end


15




f


and the intermediate portion


15




g


between these ends with respect to the axial direction U of the case


11


. The plate member


151


has a main plate portion


84


retained by the circuit board


13


as fitted in the first portion


68




a


of the through hole


68


thereof, and extending along the axial direction U of the case


11


. An intermediate portion of the main plate portion


84


defines a retained portion on the circuit board


13


. The one end


15




e


of the plate member


151


has the first resilient tongue


35


bendingly extended from a side of the main plate portion


84


. The other end


15




f


of the plate member


151


has the second resilient tongue


36


extended as bent back from an end of the main plate portion


84


. The plate member


151


further includes an extension piece


85


which is bendingly extended from a side of the main plate portion


84


, as the retained portion, toward a side where the second resilient tongue


36


is bent back and which adjoins the second resilient tongue


36


. An intermediate portion of the extension piece


85


is fitted in the second portion


68




b


of the through hole


68


, thus functioning as a retained portion. Although not depicted in the figures, the plate member


151


may employ the lead


39


illustrated in the first and second embodiments.




By means of steps


84




a


,


85




a


of the main plate portion


84


and extension piece


85


of the plate member


151


which are fitted with circumferential edges of the through hole


68


in the circuit board


13


, the plate member


151


is positioned on the circuit board


13


with respect to one axial direction U. The intermediate portions of the main plate portion


84


and the extension piece


85


abut against the circumferential edges of the through hole


68


, thereby positioning the plate member


151


on the circuit board


13


with respect to the circumferential direction V and radial directions R


1


, R


2


of the case


11


.




In this embodiment, as well, the first resilient tongue


35


includes the first terminal portion


31


, whereas the second resilient tongue


36


includes the first internal terminal portion


71


.




The first resilient tongue


35


differs from that of the first embodiment in that the resilient tongue is bendingly extended from its proximal end


35




a


defined by a side of the main plate portion


84


and that the first terminal portion


31


is formed with a flute


86


.




The flute


86


is adapted to contact the second terminal portion


32


at plural places. This ensures a more reliable electrical connection between the first terminal portion


31


and the second terminal portion


32


. As shown in

FIG. 11

, for example, the flute


86


is in linear contact with the wire


16


at two places circumferentially spaced from each other.




Returning to

FIG. 9

, the second resilient tongue


36


differs from that of the first embodiment in the following points. Specifically, the second resilient tongue


36


has the proximal end


36




a


defined by an end of the main plate portion


84


, thus bent back at the proximal end


36




a


to extend substantially along the axial direction U. Furthermore, the second resilient tongue


36


is disposed in a manner that a plane thereof substantially intersects the circumferential direction V of the case


11


, thus adapted to resiliently bias the first internal terminal portion


71


substantially along the circumferential direction V of the case


11


. As shown in

FIGS. 10A and 10B

, the first and second internal terminal portions


71


,


72


are in linear contact as biased against each other. The second internal terminal portion


72


of the wire


16


is so disposed as to extend in the radial direction R


2


of the case


11


. This provides a sufficient contact length between the first and second internal terminal portions


71


,


72


, while allowing the terminal portions to block less light from the light source


12


.




The extension piece


85


has an edge portion


85




b


extended along the axial direction U of the case


11


. Defined between the edge portion


85




b


of the extension piece


85


and the second resilient tongue


36


is a clamping portion


87


in which the second internal terminal portion


72


of the wire


16


of the unit


3




b


is clamped. This provides for the positive and stable positioning of the biased wire


16


and for the electrical connection between the extension piece


85


and the second internal terminal portion


72


. As a result, it is ensured that the plate member


151


is electrically connected with the wire


16


. Furthermore, since the plate member


151


clamps the wire


16


along the circumferential direction V of the case


11


, the plate member


151


and the circuit board


13


may be subjected to less force exerted by the wire


16


in the axial direction V of the case


11


.




Next, a fourth embodiment of the invention will be described with reference to

FIGS. 12

to


14


B. As shown in

FIGS. 12 and 13

, the fourth embodiment employs an electrical connection member


142


consisting of a plate member, which replaces the electrical connection member


14


of the first embodiment which is formed of the combination of the plate member


15


and the wire


16


(see FIG.


2


). The case


11


of the fourth embodiment differs from that of the first embodiment in that the case


11


is provided with an inwardly directed annular flange


90


at the first end portion


18


thereof, and that the flange is provided with bosses


23




a


having threaded holes in their inside circumferences such that the circuit board


13


may be locked to place by means of fixing screws


25


approaching from the second end portion


19


of the case


11


and screwed into the bosses.




The electrical connection member


142


includes first and second terminal portions


31




a


,


32




a


in place of the aforementioned first and second terminal portions


31


,


32


(see FIG.


2


). The first and second terminal portions


31




a


,


32




a


have the aforementioned contact portions


42




a


,


42




b


, respectively (see FIG.


10


A). The electrical connection member


142


is a single conductive plate member incorporating the terminal portions


31




a


,


32




a.






The electrical connection member


142


of the plate member has a main body


94


extended along the axial direction U of the case


11


and retained by the case


11


. The first terminal portion


31




a


is provided at an extension portion


97


defined by a plate member portion extended substantially orthogonally from one end


95


of the main body


94


. The first terminal portion


31




a


of the unit


3




b


is aligned with an outside surface


91


of the annular flange


90


. The second terminal portion


32




a


is provided at a resilient tongue


98


of a chevron-shaped plate member portion extended from the other end


96


of the main body


94


. The electrical connection member


142


includes the projected lead


39


for connection with the connection portion


66


defined by the through hole in the circuit board


13


; and a projection


99


as an engagement portion extended from the other end


96


of the main body


94


and adapted to engage with the retention hole


80


of the case


11


. The main body


94


is disposed in a manner that a plane of the main body


94


intersects the radial directions R


1


, R


2


of the case


11


.




Referring to

FIGS. 14A and 14B

, the first terminal portion


31




a


is disposed in a recess


92


of the annular flange


90


. The outside surface


91


of the annular flange


90


adjoining the recess


92


with respect to the circumferential direction V of the case


11


is substantially flush with the first terminal portion


31




a.






The resilient tongue


98


provided with the second terminal portion


32




a


functions as a plate spring member cantilevered by the main body


94


. The resilient tongue


98


is capable of resiliently biasing the second terminal portion


32




a


of the unit


3




a


against the corresponding first terminal portion


31




a


of the corresponding unit


3




b


along the axial direction U of the case


11


.




In a state where the corresponding units


3




a


,


3




b


are in stacked relation, the resilient tongue


98


having the second terminal portion


32




a


is deflected by a given amount. The resultant resilient force of a given magnitude biases the second terminal portion


32




a


against the first terminal portion


31




a


resting on the annular flange


90


, thereby bringing the contact portion


42




b


at the crest of the chevron-shaped second terminal portion into linear contact with the contact portion


42




a


of the first terminal portion


31




a.






According to the second to fourth embodiments as described above, the units can be readily connected with each other by rotating the cases


11


thereof relative to each other, whereby the corresponding first and second terminal portions


31


,


31




a


;


32


,


32




a


of the respective pair of corresponding units


3




a


,


3




b


,


3




c


can be brought into the linear contact for establishing the reliable electrical connection between the corresponding units


3




a


,


3




b


,


3




c.






The second and third embodiments provide advantages of increasing the assembly freedom by dividing the electrical connection member


140


,


141


into plural members, and of facilitating the assembling steps by utilizing the sub-assembly


26


.




Referring to

FIGS. 15A and 15B

, the first resilient tongue


35


of the first embodiment may be reinforced by forming at least one or say three reinforcing ribs


100


, which extend along the length the resilient tongue and project toward the opposite side from the contact portion of the first terminal portion


31


. The rib


100


may be applied to the other resilient tongue of the first embodiment or to the resilient tongues of the second to fourth embodiments.




The flute


86


shown in

FIG. 11

may be applied to the first terminal portion


31


of the first and second embodiments or to the first terminal portion


31




a


of the fourth embodiment.




The first to fourth embodiments may be arranged such that the corresponding contact portions


42




a


,


42




b


are brought into face-to-face contact.




As shown in

FIG. 16

, the signal generating means may further include, additionally to the light source


12


, a reflection surface


113


as reflection means for reflecting the light from the light source


12


to peripheral area; and a bearing member


114


for bearing the reflection surface


113


. As illustrated by the buzzer unit


5


shown in

FIG. 5

, the signal generating means may adopt, in place of the light source


12


, a buzzer


101


as sound generating means for annuciating via sound; and an electric circuit (not shown) for driving the buzzer


101


. In this example, the case


11


is formed with an aperture


102


for emitting the sound of the buzzer


101


to the outside.




The units


6


,


7


shown in

FIG. 1

also employ the case


11


and the electrical connection member


14


,


142


according to any one of the foregoing embodiments. For instance, the output unit to external


6


has an interface


117


for output to external, the interface


117


permitting an output signal corresponding to a signal from the apparatus main body


9


mounting the indicating lights


1


to be outputted to an external apparatus such as a central control unit of a production line including the apparatus main body


9


. The output unit to external


6


has a connector


118


fixed to the case


11


as exposed to the outside such as to lead out the output signal.




The invention does not limit the number and types of the units included in the indicating lights


1


to the above. What is required is that at least one annunciator unit


3




b


is included.




While the invention has been specifically described by way of specific embodiments thereof, modifications, changes or equivalents thereto will occur to those skilled in the art fully understanding the above description. The scope of the invention is therefore to be determined by the following claims and equivalents thereto.



Claims
  • 1. A stackable unit for indicating lights comprising:a cylindrical case (11) having first and second end portions (18, 19); a pair of connection means (20, 21) disposed at the first and second end portions (18, 19) of the case (11), respectively, and each establishing connection with a corresponding end portion (18, 19) of a case (11) of a corresponding unit (3a, 3b, 3c, 5, 6, 7) via relative rotation of the cases; and an electrical connection member (14, 140, 141, 142) extended between the first and second end portions (18, 19) of the case (11) for establishing electrical connection between units (3a, 3b, 3c, 5, 6, 7) corresponding to each other, wherein the electrical connection member (14, 140, 141, 142) at least includes a plate member (15, 150, 151, 142) as a part thereof, wherein first and second ends (28, 29) of the electrical connection member (14, 140, 141, 142) are provided with first and second terminal portions (31, 31a; 32, 32a), respectively, each terminal portion establishing connection with a corresponding terminal portion (31, 31a; 32, 32a) of a corresponding unit (3a, 3b, 3c, 5, 6, 7), and wherein at least one of the first and second terminal portions (31, 31a; 32, 32a) is provided with the plate member (15, 150, 151, 142) and includes a contact portion (42a, 42b) capable of resiliently establishing linear or face-to-face contact with a corresponding terminal portion (31, 31a; 32, 32a) of a corresponding unit (3a, 3b, 3c, 5, 6, 7).
  • 2. The unit for indicating lights according to claim 1, wherein the electrical connection member (14, 140, 141, 142) includes interconnectable first and second members (15, 150, 151; 16).
  • 3. The unit for indicating lights according to claim 2, wherein the first member (15, 150, 151) has the first terminal portion (31, 31a) at one end (15e) thereof, and a first internal terminal portion (71) at the other end (15f) thereof, andwherein the second member (16) has a second internal terminal portion (72) at one end thereof (75) for connection with the first terminal portion (31, 31a) of the first member (15, 150, 151), and the second terminal portion (32, 32a) at the other end (76) thereof.
  • 4. The unit for indicating lights according to claim 2, further comprising a circuit board (13) retained by the case (11),wherein the first member (15, 150, 151) includes a plate spring member (33, 35, 36) assembled to the circuit board (13), and wherein the second member (16) includes a wire (16) retained by the case (11).
  • 5. The unit for indicating lights according to any claim 2, wherein there is provided a sub-assembly (26) including the first member (15, 150, 151) and the circuit board (13).
  • 6. The unit for indicating lights according to claim 5, wherein the first member (15, 150, 151) includes a retained portion (33) retained by the circuit board (13); a first resilient tongue (35) extended from the retained portion (33) and including the first terminal portion (31, 31a); and a second resilient tongue (36) extended from the retained portion (33) and including a first internal terminal portion (71).
  • 7. The unit for indicating lights according to claim 6, wherein the retained portion (33) includes a U-shaped plate portion (33) defining an insertion portion (64) capable of receiving an outer edge (63) of the circuit board (13).
  • 8. The unit for indicating lights according to claim 6, wherein the first resilient tongue (35) is capable of resiliently biasing the first terminal portion (31, 31a) substantially along radial directions (R1, R2) of the case (11).
  • 9. The unit for indicating lights according to claim 6, wherein the second resilient tongue (36) is capable of resiliently biasing the first internal terminal portion (71) substantially along an axial direction (U) of the case (11).
  • 10. The unit for indicating lights according to any one of claims 4 to 9, wherein the wire (16) includes a main body (73) extended along an axial direction (U) of the case (11) and retained by the case (11),wherein the main body (73) is provided with a bent extension (78) at one end thereof (77), the bent extension (78) provided with the second internal terminal portion (72), and wherein the main body (73) is provided with the second terminal portion (32) at the other end (76) thereof.
  • 11. The unit for indicating lights according to claim 1, wherein an inwardly directed annular flange (90) is provided at the first end portion (18) of the case (11), andwherein the electrical connection member (14, 140, 141, 142) includes the electrical connection member (142) comprising the conductive plate member (142).
  • 12. The unit for indicating lights according to claim 11, wherein the plate member (142) includes a main body (94) extended along an axial direction (U) of the case (11) and retained by the case (11), and an extension portion (97) substantially orthogonally extended from one end (95) of the main body (94) and aligned with a surface (91) of the annular flange (90), andwherein the first terminal portion (31a) is provided at the extension portion (97).
  • 13. The unit for indicating lights according to claim 12, wherein the plate member (142) includes a resilient tongue (98) extended from the other end (96) of the main body (94) in a chevron shape,wherein the resilient tongue (98) is provided with the second terminal portion (32a), and wherein the resilient tongue (98) is capable of resiliently biasing the second terminal portion (32a) against a corresponding first terminal portion (31a) of a corresponding unit (3a, 3b, 3c, 5, 6, 7) along the axial direction (U) of the case (11).
  • 14. Indicating lights comprising a plurality of units (3a, 3b, 3c, 5, 6, 7) according to any one of claims 1 to 9.
  • 15. The indicating lights according to claim 14, wherein the plural units (3a, 3b, 3c, 5, 6, 7) includes at least one unit (3a, 3b, 3c) having means (12) for emitting light, and a base unit (7) having a fixing member (8) for fixing the indicating lights (1).
  • 16. The indicating lights according to claim 15, wherein the plural units (3a, 3b, 3c, 5, 6, 7) includes a unit (6) having means for generating sound.
  • 17. The indicating lights according to claim 15, wherein the plural units (3a, 3b, 3c, 5, 6, 7) includes a unit (7) having an interface (117) for output to external.
  • 18. Indicating lights comprising a plurality of units (3a, 3b, 3c, 5, 6, 7) according to claim 10.
  • 19. Indicating lights comprising a plurality of units (3a, 3b, 3c, 5, 6, 7) according to any one of claims 11 to 13.
Priority Claims (1)
Number Date Country Kind
2003-045041 Feb 2003 JP
US Referenced Citations (8)
Number Name Date Kind
4953223 Householder Aug 1990 A
5263876 Johnescu et al. Nov 1993 A
5952915 Marquardt et al. Sep 1999 A
6346000 Orr Feb 2002 B1
6604838 Jautz Aug 2003 B2
6663421 Glick et al. Dec 2003 B1
20010027043 Shiraki et al. Oct 2001 A1
20030100213 Yoshigi et al. May 2003 A1
Foreign Referenced Citations (2)
Number Date Country
7-282605 Oct 1995 JP
2000-082846 Mar 2000 JP