This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2011-211567 filed Sep. 27, 2011.
The present invention relates to a unit mounting and dismounting mechanism, a mounting and dismounting mechanism for a fixing unit, and an image forming apparatus.
According to an aspect of the invention, there is provided a unit mounting and dismounting mechanism including: a unit mountable in and dismountable from an apparatus body; an engaging portion provided in one of the apparatus body and the unit; a pressing member provided in the other of the apparatus body and the unit, the pressing member engaging with the engaging portion and pressing the unit against the apparatus body with a biasing force of a biasing member in a mounting direction of the unit when the unit is mounted in the apparatus body; and a release member provided in the unit, the release member being operated in a direction different from a dismounting direction of the unit from the apparatus body so as to move the pressing member against the biasing force of the biasing member in a direction to release pressing.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
A unit mounting and dismounting mechanism, a mounting and dismounting mechanism for a fixing unit, and an image forming apparatus according to an exemplary embodiment of the present invention will be described.
Overall Configuration
The body section 12A and the cover section 12B of the housing 12 are combined to form a box by moving the cover section 12B in an arc form in a direction of arrow C (counterclockwise direction in the figure). In the housing 12, an image processing unit 14 is provided to conduct image processing on input image data.
In the following description, a Y-direction represents a depth direction of the housing 12 (a direction along an axial direction of below-described photoconductors 22), an X-direction represents a horizontal direction orthogonal to the Y-direction, and a Z-direction represents a vertical direction orthogonal to the X-direction and the Y-direction. A +X-direction represents a dismounting direction in which the below-described fixing unit 100 is dismounted from the body section 12A, and a −X-direction represents a mounting direction in which the fixing unit 100 is mounted into the body section 12A.
The image processing unit 14 processes input image data into gradation data of four colors of yellow (Y), magenta (M), cyan (C), and black (K). According to the gradation data processed by the image processing unit 14, an exposure device 16 provided in the center of the housing 12 performs image exposure with laser light beams LB.
The exposure device 16 includes four semiconductor lasers (not illustrated) having a common structure and corresponding to four image forming units 20Y, 20M, 20C, and 20K (described in detail below). The semiconductor lasers emit laser light beams LB-Y, LB-M, LB-C, and LB-K according to the gradation data.
The laser light beams LB-Y, LB-M, LB-C, and LB-K emitted from the semiconductor lasers are applied onto a polygonal mirror 17 serving as a rotating polygonal mirror through a cylindrical lens (not illustrated), and are deflectively scanned by the polygonal mirror 17. The laser light beams LB-Y, LB-M, LB-C, and LB-K defectively scanned by the polygonal mirror 17 are each scanned from an obliquely lower side to expose an exposure point on a corresponding photoconductor 22 (described in detail below) through an imaging lens and plural mirrors (not illustrated).
The exposure device 16 is enclosed by a frame 18 shaped like a rectangular parallelepiped. On an upper side of the frame 18, transparent glass windows 19Y, 19M, 19C, and 19K are provided to transmit the four laser light beams LB-Y, LB-M, LB-C, and LB-K onto photoconductors 22 (22Y, 22M, 22C, and 22K) in the image forming units 20Y, 20M, 20C, and 20K, respectively.
Above the exposure device 16, four image forming units 20Y, 20M, 20C, and 20K corresponding to yellow (Y), magenta (M), cyan (C), and black (K) are provided as an example of a developer-image forming unit. The image forming units 20Y, 20M, 20C, and 20K are arranged at intervals in a direction inclined with respect to the horizontal direction. When there is no need to distinguish among the colors Y, M, C, and K, the indexes Y, M, C, and K written after the reference numerals are sometimes omitted.
The image forming units 20Y, 20M, 20C, and 20K are similar in structure except in toner (developer) to be used. Each of the image forming units 20Y, 20M, 20C, and 20K includes a columnar photoconductor 22, a charging roller 24, a developing device 26, and a cleaning blade 28. The photoconductor 22 is rotated at a predetermined speed. The charging roller 24 charges an outer peripheral surface of the photoconductor 22. The developing device 26 develops an electrostatic latent image, which is formed on the charged outer peripheral surface of the photoconductor 22 by image exposure with the exposure device 16, with toner of a predetermined color into a visible toner image (developer image). The cleaning blade 28 cleans the outer peripheral surface of the photoconductor 22 after the toner image is transferred. On a lower side of the charging roller 24, a cleaning roller 29 is provided to clean an outer peripheral surface of the charging roller 24 by contact therewith.
A first transfer unit 30 serving as an example of a transfer unit is provided above the image forming units 20Y, 20M, 20C, and 20K.
The first transfer unit 30 includes an endless intermediate transfer belt 32, a driving roller 36, a tensioning roller 40, a driven roller 42, first transfer rollers 34Y, 34M, 34C, and 34K, and a support roller 37. The intermediate transfer belt 32 is wound on the driving roller 36, and the driving roller 36 rotates to circle the intermediate transfer belt 32 in a direction of arrow. The intermediate transfer belt 32 is also wound on the tensioning roller 40. The tensioning roller 40 applies tension to the intermediate transfer belt 32. The driven roller 42 is provided above the tensioning roller 40, and is rotated along with the rotation of the intermediate transfer belt 32. The first transfer rollers 34Y, 34M, 34C, and 34K are provided on a side of the intermediate transfer belt 32 opposite the photoconductors 22Y, 22M, 22C, and 22K. The support roller 37 is provided between the driving roller 36 and the first transfer roller 34Y to support a back surface of the intermediate transfer belt 32.
The four first transfer rollers 34Y, 34M, 34C, and 34K multiply transfer toner images of yellow (Y), magenta (M), cyan (C), and black (K), which are sequentially formed on the photoconductors 22 in the image forming units 20Y, 20M, 20C, and 20K, onto the intermediate transfer belt 32. Further, a cleaning blade 38 for cleaning an outer peripheral surface of the intermediate transfer belt 32 is provided on a side of the intermediate transfer belt 32 opposite the driving roller 36.
A second transfer roller 44 serving as an example of a transfer member is provided on a side of the intermediate transfer belt 32 opposite the driven roller 42. A voltage application unit (not illustrated) is connected to the second transfer roller 44 and the driven roller 42 so as to form a potential difference between the potential of the second transfer roller 44 and the potential of the driven roller 42. The toner images of yellow (Y), magenta (M), cyan (C), and black (K) multiply transferred on the intermediate transfer belt 32 are transported by the intermediate transfer belt 32, and are secondarily transferred onto a recording sheet (recording medium) P by the action of an electric field formed by the potential difference between the driven roller 42 and the second transfer roller 44. A sheet transport path 50 is provided in the housing 12. On the sheet transport path 50, a second transfer position is set as a contact portion between the intermediate transfer belt 32 and the second transfer roller 44.
A fixing unit 100 serving as an example of a unit is provided on a downstream side of the second transfer roller 44 in a transport direction of the recording sheet P (hereinafter simply referred to as a downstream side). The fixing unit 100 fixes the transferred toner images on the recording sheet P with heat and pressure. The fixing unit 100 will be described in detail below. On a downstream side of the fixing unit 100, output rollers 46 are provided to output the recording sheet P, on which the toner images are fixed, into an output portion 48 provided at the top of the housing 12 of the image forming apparatus 10.
A sheet storage portion 52 is provided in a lower part of the housing 12, and recording sheets P are stacked in the sheet storage portion 52. Above the sheet storage portion 52, a paper feed roller 54 is provided to feed the recording sheets P stacked in the sheet storage portion 52 into the sheet transport path 50. On a downstream side of the paper feed roller 54, separation rollers 56 are provided to separate and transport the recording sheets P one by one. On a downstream side of the separation rollers 56, registration rollers 58 are provided to determine the timing of transport of a recording sheet P to the second transfer position. With this structure, a recording sheet P transported from the sheet storage portion 52 is supplied to the second transfer position by the registration rollers 58 that rotate at a predetermined timing.
A duplex transport path 60 is connected between a position between the separation rollers 56 and the registration rollers 58 and a position between the fixing unit 100 and the output rollers 46 in the sheet transport path 50 so that image formation and fixing are conducted on both surfaces of the recording sheet P. Transport rollers 62 are provided next to the output rollers 46 on the duplex transport path 60. The transport rollers 62 transport a recording sheet P, on which a toner image is fixed on a front surface by the fixing unit 100, to the duplex transport path 60 without simply outputting the recording sheet P into the output portion 48 via the output rollers 46. Thus, the recording sheet P transported along the duplex transport path 60 is transported to the registration rollers 58 again while being turned upside down, and is output into the output portion 48 after a toner image is transferred and fixed on a back surface thereof.
Next, an image forming procedure performed in the image forming apparatus 10 will be described.
First, color gradation data are sequentially output from the image processing unit 14 to the exposure device 16, and the exposure device 16 emits laser light beams LB-Y, LB-M, LB-C, and LB-K according to the gradation data. The laser light beams LB-Y, LB-M, LB-C, and LB-K are scanned to expose the outer peripheral surfaces of the photoconductors 22 charged by the charging rollers 24, so that electrostatic latent images are formed on the outer peripheral surfaces of the photoconductors 22.
The electrostatic latent images formed on the photoconductors 22 are developed into visible toner images of yellow (Y), magenta (M), cyan (C), and black (K) by the developing devices 26Y, 26M, 26C, and 26K, respectively. These toner images are multiply transferred onto the circling intermediate transfer belt 32 by the first transfer rollers 34.
The color toner images multiply transferred on the circling intermediate transfer belt 32 are secondarily transferred by the second transfer roller 44 onto a recording sheet P that is transported to the second transfer position in the sheet transport path 50 at a predetermined timing by the registration rollers 58.
The recording sheet P on which the toner images are transferred is then transported to the fixing unit 100, where the transferred toner images are fixed on the recording sheet P. When an image is to be formed on only one surface, the recording sheet P is output by the output rollers 46 into the output portion 48 after the toner images are fixed.
In contrast, when images are to be formed on both surfaces of the recording sheet P, after toner images are fixed on the front surface of the recording sheet P by the fixing unit 100, the recording sheet P is not simply output to the output portion 48 by the output rollers 46, but is led into the duplex transport path 60 via the transport rollers 62 by switching the transport direction. When the recording sheet P is transported along the duplex transport path 60, it is turned upside down, and is transported to the registration rollers 58 again. Then, toner images are transferred and fixed onto a back surface of the recording sheet P similarly to the front surface, and the recording sheet P having the images on both surfaces is output into the output portion 48 by the output rollers 46.
Structure of Principal Part
Next, a mounting and dismounting mechanism 110 for the fixing unit 100 will be described as an example of a unit mounting and dismounting mechanism.
As illustrated in
As illustrated in
The connector 84 is connected to a below-described connector portion 112 in the fixing unit 100 (see
As illustrated in
The side plate 74 also includes a columnar shaft portion 75 projecting outward (toward a front side of the drawing) in the Y-direction serving as the longitudinal direction, and a catch portion 77 projecting outward (toward the front side of the drawing) in the Y-direction at a position closer to the −X-direction side than the shaft portion 75. The catch portion 77 is formed by two columnar portions, and an outer one of the columnar portions has a large diameter for the purpose of fall prevention. The shaft portion 75 is provided with a turnable pressing member 86 that presses the guide pin 122 in the −X-direction.
One end of a tension spring 79 serving as an example of a biasing member is caught by a −X-direction end of the pressing member 86, and the other end of the tension spring 79 is caught by the catch portion 77. The side plate 74 further includes a first stopper portion 74B and a second stopper portion 74C formed by projections projecting in a direction opposite the Y-direction.
The first stopper portion 74B is located to restrict a moving range in which the pressing member 86 moves upward (in the Z-direction and counterclockwise direction in the figures) (see
As illustrated in
As illustrated in
The latch portion 86E bulges in an arc form (the form of a quarter of a circle) from a contacted face 86F side toward a through-hole 86C side of the second arm portion 86B, and includes a guide face 86G serving as a curved face to contact with the guide pin 122 (see
As illustrated in
Since the first arm portion 86A is pulled obliquely downward by the biasing force of the tension spring 79, a pressing force in the −X-direction acts on the guide pin 122 in a state in which the side face 86H of the pressing member 86 is in contact (engagement) with the guide pin 122.
In contrast, as illustrated in
A turnable pressing member 92 for pressing the guide pin 123 in the −X-direction is attached to the side plate 76. While the pressing member 92 is substantially similar in structure to the pressing member 86, it does not include the contacted face 86F (see
With this structure, when the fixing unit 100 (see
Next, the fixing unit 100 will be described.
As illustrated in
The connector portion 112 is mechanically and electrically connectable to the connector 84 (see
In a portion of the housing 102 adjacent to the connector portion 112, a columnar positioning pin 116 projects in the −X-direction. The positioning pin 116 has a size such as to be inserted in the positioning hole 82 (see
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
When the fixing unit 100 is mounted in the body section 12A, as illustrated in
In contrast, when the operating portion 134 is operated in a direction (Z-direction) different from the dismounting direction of the fixing unit 100 (+X-direction), as illustrated in
The mounting and dismounting mechanism 110 for the fixing unit 100 includes the fixing unit 100, the guide pin 122, the tension spring 79, the pressing member 86, and the release lever 130.
As illustrated in
The heating roller 104 is a cylindrical member whose axial direction corresponds to a width direction of a recording sheet P (see
The pressurizing belt 106 is an endless belt member whose axial direction corresponds to the Y-direction, and is open at both ends in the Y-direction. For example, the pressurizing belt 106 has a multilayered structure in which a release layer containing fluorine resin is provided on an outer peripheral surface of a thin and cylindrical base material of polyimide.
On an inner side of the pressurizing belt 106, a support unit 140 for supporting the pressurizing belt 106 rotatably and a pad member 142 attached to the support unit 140 are provided. The pad member 142 presses an outer peripheral surface of the pressurizing belt 106 against an outer peripheral surface of the heating roller 104. The pressurizing belt 106 and the heating roller 104 nip and pressurize a recording sheet P (not illustrated). A portion where the outer peripheral surface of the heating roller 104 and the outer peripheral surface of the pressurizing belt 106 are in contact with each other (to nip the recording sheet P) serves as a nip portion N. The recording sheet P is transported in a direction of arrow PA into the nip portion N, and is then transported (output) in a direction of arrow PB.
Operation
Next, the operation of the exemplary embodiment will be described.
First, a description will be given of how to mount the fixing unit 100 in the body section 12A.
When the fixing unit 100 is inserted in the body section 12A, as illustrated in
Subsequently, when the fixing unit 100 is pushed into the body section 12A (in the −X-direction), as illustrated in
Next, when the fixing unit 100 is further pushed into the body section 12A (in the −X-direction), as illustrated in
Since the fixing unit 100 is pressed in the mounting direction, the connector portion 112 of the fixing unit 100 is kept connected to the connector 84 of the body section 12A, as illustrated in
Next, a description will be given of how to dismount the fixing unit 100 from the body section 12A.
As illustrated in
Subsequently, when the fixing unit 100 is pulled away from the body section 12A in the +X-direction in a state in which the release lever 130 is gripped, as illustrated in
In a moving stroke of the fixing unit 100 from the mounted position in the body section 12A to the position where the guide pin 122 comes into contact with the upper part of the guide face 86G, a strong connecting force (fitting force) acts between the connector portion 112 (see
Next, when the fixing unit 100 is pulled away in the dismounting direction (+X-direction), the connector portion 112 of the fixing unit 100 is disconnected from (comes out of contact with) the connector 84 of the body section 12A, as illustrated in
While the acting portion 136 of the release lever 130 separates from the contacted face 86F of the pressing member 86, as illustrated in
Next, when the fixing unit 100 is further pulled away from the body section 12A in the +X-direction, as illustrated in
Next, when the fixing unit 100 (see
As described above, when the fixing unit 100 is dismounted from the body section 12A in the mounting and dismounting mechanism 110 for the fixing unit 100 according to the exemplary embodiment, the operating force acts in the direction (Z-direction) different from the dismounting direction (+X-direction). Thus, the operating force required in the dismounting direction may be reduced, compared with a structure using the release member to be operated in the dismounting direction to dismount the fixing unit 100.
In the mounting and dismounting mechanism 110 for the fixing unit 100, the connector portion 112 and the release lever 130 are provided at one end (the same side) of the fixing unit 100 in the longitudinal direction (Y-direction). In a comparative example (not illustrated) in which the pressing member 86 is provided, but the release member 130 is not provided, the required operating force is the sum of an operating force required in the dismounting direction for disconnection of the connector portion 112 and the connector 84 and an operating force required in the dismounting direction for separation (disengagement) of the guide pin 122 from the pressing member 86.
In contrast, in the mounting and dismounting mechanism 110 for the fixing unit 100 according to the exemplary embodiment, an operating force is not required in the dismounting direction for separation (disengagement) of the guide pin 122 from the pressing member 86. Hence, only the operating force required in the dismounting direction for disconnection of the connector portion 112 and the connector 84 is applied. This may reduce the operating force required in the dismounting direction, compared with the comparative example.
In the mounting and dismounting mechanism 110 for the fixing unit 100, the pressing member 86 moves upward to engage with the guide pin 122, and moves downward to disengage from the guide pin 122. For this reason, when the fixing unit 100 is mounted in the body section 12A, a force in an upward direction (opposite the gravitational direction) acts on the fixing unit 100. Hence, a part of gravity acting on the fixing unit 100 is cancelled. This may reduce the frictional force (gravity×friction coefficient) acing on the fixing unit 100 during mounting in the body section.
In addition, in the mounting and dismounting mechanism 110 for the fixing unit 100, the connector portion 112 serves as an electrical connecting portion having the power supply terminals 114, and requires a strong connecting force to prevent conduction failure. When dismounting the fixing unit 100 from the body section 12A, an operating force that resists the strong connecting force is required. Since no operating force is required in the dismounting direction for separation (disengagement) of the guide pin 122 from the pressing member 86 in the mounting and dismounting mechanism 110, only the operating force required in the dismounting direction for disconnection of the connector portion 112 and the connector 84 is applied. This may reduce the operating force required in the dismounting direction.
Further, since the operating force required in the dismounting direction may be reduced in the mounting and dismounting mechanism 110 for the fixing unit 100, workability in mounting and dismounting of the fixing unit 100 may be enhanced.
In the release lever 130, the latch portion 86E is shaped like a quarter of a circle, and the side face 86H is formed as an upright wall. Hence, the pressing force of the side face 86H against the guide pin 122 acts without being reduced. Further, the side face 86H inhibits the guide pin 122 from coming out of the recess 87.
The present invention is not limited to the above-described exemplary embodiment.
The pressing member may be provided in the fixing unit, not in the body section 12A (see
In the mounting and dismounting mechanism 160, a guide pin 122 is provided in a body section 12A. The fixing unit 150 includes a pressing member 152 that engages with the guide pin 122 and presses the fixing unit 150 in a mounting direction (−X-direction), a tension spring 79 that applies biasing force to the pressing member 152, and a release lever 130 that releases pressing of the pressing member 152.
The pressing member 152 is formed by a combination of a platelike first arm portion 152A whose longitudinal direction is the −X-direction and a platelike second arm portion 152B whose longitudinal direction is the +X-direction. In a portion where the first arm portion 152A and the second arm portion 152B are connected, a through-hole 152C is provided to receive a shaft portion 154 provided in the fixing unit 150.
One end of the tension spring 79 is caught by the center of the second arm portion 152B. An end of the first arm portion 152A in the longitudinal direction has a latch portion 152D projecting downward. The release lever 130 is to contact with an end of the second arm portion 152B.
The latch portion 152D bulges downward from the end of the first arm portion 152A in an arc form (in the form of a quarter of a circle), and includes a guide face 152E serving as a curved face for guiding the guide pin 122 and a side face 152F.
As illustrated in
In contrast, when the release lever 130 is operated upward (in the Z-direction) to dismount the fixing unit 150 from the body section 12A, as illustrated in
In this case in which the pressing member 152 is provided in the fixing unit 150, the operating force required in the dismounting direction of the fixing unit 150 may also be reduced by operating the release lever 130 in the direction different from the dismounting direction.
Instead of using the intermediate transfer belt 32, the transfer member may directly transfer a toner image from the photoconductor 22 onto a recording sheet P. Further, the fixing unit 100 may include a pressurizing roller instead of the pressurizing belt 106, and an electromagnetic induction heat source instead of the halogen lamp 108.
The mounting and dismounting mechanism 110 or 160 may be provided at both ends of the fixing unit 100 or 150 in the longitudinal direction.
The mounting and dismounting mechanism of the exemplary embodiment is applicable not only to the fixing unit 100 or 150, but also to any unit to be mounted in and dismounted from the body section 12A. Examples of units are the image forming units 20Y, 20M, 20C, and 20K and a toner cartridge.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2011-211567 | Sep 2011 | JP | national |
Number | Name | Date | Kind |
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5579098 | Noguchi et al. | Nov 1996 | A |
6314256 | Saitoh | Nov 2001 | B1 |
Number | Date | Country |
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08-179673 | Jul 1996 | JP |
2009-216912 | Sep 2009 | JP |
Number | Date | Country | |
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20130077993 A1 | Mar 2013 | US |