The invention relates to a unitized phase over phase two-way and three-way high voltage switch assembly for electrical switchgear such as air break disconnect switches used in transmission for the routing of power in multiple directions. And, in particular, to such a two-way and three-way high voltage switch assembly utilizing a single vacuum interrupter per phase.
U.S. Pat. No. 3,226,499 issued to Thomas E. Curtis, et al. on Dec. 28, 1965, which is incorporated herein by reference, discloses a load break switch gear including a plurality of side air break switches in combination with a single load interrupting switching device. The Curtis apparatus includes means for interconnecting each air break switch with the load interrupter during opening of the air break switches. The Curtis load interrupter includes a plurality of serially connected vacuum-break interrupters. Tandem operation of any number of vacuum-break interrupters is provided, whereby the transmission line voltages that maybe interrupted are greatly increased. The Curtis apparatus includes a frame 54, that as depicted in
Traditionally such switch gear assemblies in a two-way or three-way switch configuration with one vacuum interrupter per phase in a three phase system have had problems with phase over phase spacing for a given voltage requiring special long expensive transmission poles. The phase over phase spacing is the minimum permissible distance between electrical phases. For example, the three-way switch assembly manufactured by Turner Electric Corporation of 9510 Clair Avenue, Fairview Heights, Ill. 62208 requires for a 115 kv switch assembly a minimum phase spacing of twenty feet. As described in Turner Electric Corporation sales brochure, entitled “Air Break Switch 3D-D001, Teco Air Switches, 15 KV-161 KV”, copyright Turner Electric Corporation 1983, a relatively large phase spacing is required because of structural braces which are at electrical ground potential. The Turner air break switch is similar in structure and operation to the above-mentioned load break switch gear patent by Curtis. Braces are also required for the Turner switch because, for example for each phase in a 3-way arrangement; three side break switches are affixed to an equilateral triangular bracket arrangement attached to a vertical transmission pole in a similar manner as mentioned for the Curtis patent. The braces support the triangular bracket arrangement. One end of each of the side break switches is supported by a rotatable vertical insulator attached at one end to each vertex or corner of the triangular bracket. A vacuum interrupter is arranged coaxially vertically above another insulator which is stationary and positioned about in the center of the triangular bracket. The vacuum interrupter is supported by a cross member attached at one end at a vertex of the triangular bracket and at the other end to about the center of the opposite side of the bracket. The braces are attached at one end to the pole at a distance below the triangular bracket and at the other end at about each vertex of the triangular bracket. This arrangement requires a minimum clearance between the top of the vacuum interrupter and the brace supports to avoid establishing a path to ground via the interrupter and the triangular bracket supports. Also, in conjunction with this Turner switch assembly, as a common practice, a purely torsional drive is used for opening and closing each switch, which makes adjusting the switching sequence between phases very random due to the “wind-up” of the pipe which is in torsion. Also, with such three-way switches when installing the switches it is very time consuming because each phase has to be installed separately and the mechanical operating mechanism between the phases is field installed and adjusted.
U.S. Pat. No. 4,492,835 by John L. Turner, issued Jan. 8, 1985, which is incorporated herein by reference, describes a typical high voltage load interrupter device having a plurality of load interrupter contacts enclosed respectively in axially aligned vacuum bottles, each bottle containing a fixed contact and a second contact movable axially away from the fixed contact to open position and toward the fixed contact to closed position by an actuating mechanism. The bottles are positioned in a tubular housing of dielectric material by a series of stacking pedestals each formed with three equi-angularly spaced radial arms engaging the inner surface of the tubular housing. Each movable contact is normally resiliently biased toward closed position and is moved to open position by a toggle of the actuating mechanism having a pair of arms substantially aligned with the contacts and held in position by springs connected to arms on the operating shaft such that when the operating shaft is rotated by the operating arm, the above-mentioned springs break the toggle, causing the individual contacts to open. A reset spring returns the operating shaft and operating arm to ready position and causes the toggle to return the contacts to their normal closed positions.
It is therefore an object of the present invention to devise an improved phase over phase three-way switch assembly that overcomes the large space requirement of the prior art switch assembly requiring such brace supports between phases; and which has a more positive semi-non-torsional acting switch mechanism; and which is much less time consuming to adjust and which installs quicker as a unitized multi-phase assembly on a beam member. A two-way switch assembly is also disclosed.
The untized phase over phase two-way or three-way switch assembly of the present invention solves the problems of the prior art arrangement. The two-way or three-way switch assembly of the present invention is a phase over phase arrangement which, in the case of a three-way assembly, includes three arrays of three-way switches, i.e., three switches per phase, pre-mounted on a beam, one array for each phase. The beam in the operative position is vertical and attached to a vertical transmission pole. The cylindrically-shaped insulators of the present invention are cantilevered in such a manner that their axes extend axially horizontally in a cantilevered fashion from the vertical transmission pole, as opposed to the prior art arrangement with all the switch insulators being vertically oriented with their axes, vertically arranged, parallel to the vertical transmission pole. The unitized three phase three-way switch assembly is fully factory adjusted before being shipped to the job site. This arrangement of switches being pre-mounted on a beam for installation on a utility pole in a phase over phase arrangement is called a untized switch arrangement. The switches of the present invention for each phase are driven by a “push-pull” mechanical linkage instead of the prior art purely torsional drive which have so-called “wind-up” problems because of the length of pipe used to engage the switches. Together with a single power interrupter the array of three-switches for each phase forms a switching unit that is mounted to the beam without the need of the previously mentioned prior art support braces for the triangular bracket, for example, thereby reducing the minimum required distance between phases for a particular voltage switch assembly.
For a three-way switch configuration of the present invention, each array of three-switches includes a vertical break switch mounted between two side break switches, as opposed to the typical prior art arrangement of the previously described U.S. Pat. No. 3,226,499 issued to Curtis, et al and the three-way switch assembly previously described of Turner Electric Corporation which both use three side break switches for each phase. When either side break switch of the present invention opens, there is less electrical clearance to the vertical break switch parts as opposed to the use of a side break switch which would open to create an electrical clearance problem. Also, the horizontally mounted side break switch insulators of the present invention are preferably mounted with their axes in the same horizontal plane as the axis of the vacuum interrupter, this further reduces the electrical clearance between phases as opposed to the prior art arrangement which positioned the interrupter vertically in the center of the triangular bracket and which required the problematic supporting cross member and braces as previously mentioned. For a two-way switch configuration of the present invention the vertical break switch is eliminated.
These and other aspects of the present invention will be further understood from the entirety of the description, drawings and claims.
Each of the three phases ‘A’, ‘B’ and ‘C’ has three switches 16a, 16b, and 16c arranged in an array corresponding to each phase as shown in
A first transmission line 30 from a first power source or load 32, indicated by a dashed square in
The motor operators 14a, 14b, 14c are preferably attached near the bottom of the pole 12 so as to be easily accessible for servicing and operation. The pole 12 may be 100 feet in height, for example. Of course instead of the use of three motor operators, the switches may be operated manually to provide rotary motion by three manual rotary operators such as a swing handle or geared hand crank, not shown in the drawings. Torsional drive pipes 50a, 50b, 50c are respectively operatively attached to motor operators 14a, 14b, 14c and as shown in
The other end of lower horizontal shaft 62 is attached to lever 64. Intermediate links 58a, 58b, 58c respectively extend upwardly from phase ‘C’ to phase ‘B’ and upper links 70a, 70b, 70c extend from phase ‘B’ to phase ‘A’ as shown in
With reference to
As mentioned, utilizing the hybrid torsional-push-pull arrangement of the present invention to open and close switches 16a, 16b, 16c eliminates any problem with the prior art purely torsional drive “wind up” because there is now only push-pull motion between the phases ‘A’, ‘B’ and ‘C’ where accurate sequencing of phases is needed. Also, with the present invention the braces to support the triangular bracket of the prior art have been eliminated allowing for a smaller minimal distance or clearance between phases. Also, this reduced clearance comes about by the present invention, for the three-way switch configuration, that uses one vertical break switch located centrally between and at right angles to the two side break switches so that when the two side break switches open, there is electrical clearance to the vertical break switch parts. Also, by having the side break switch insulators having their axes in line or in the same plane as the axis of the vacuum interrupter 24, further reduces the electric clearance necessary between phases. For example, by utilizing the present invention for a 115 kV installation the required spacing between phases is only 13 feet compared to 20 feet specified for the prior art arrangement described in the previously mentioned Turner Electric Corporation sales brochure, entitled “Air Break Switch 3D-D001, Teco Air Switches, 15 KV-161 KV”, as dimension “G” on the last page, copyright Turner Electric Corporation 1983. For such a 115 kV installation 13 feet is a typical minimal allowable safe clearance between phases. The present invention results in significant cost savings for the cost of the transmission pole and also results in a shorter unit which is unitized and can be shipped on a truck as a complete unitized unit. This complete unitized unit of the present invention also reduces the cost of installation, because the linkage between phases is factory adjusted instead of field adjusted.
A two-way switch assembly is shown in
This is application claims the benefit of U.S. Provisional Application No. 62/078,637 filed Nov. 12, 2014, which is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
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2849554 | Curtis et al. | Aug 1958 | A |
3070680 | McBride | Dec 1962 | A |
3226499 | Curtis et al. | Dec 1965 | A |
4492835 | Turner | Jan 1985 | A |
5321221 | Rozier | Jun 1994 | A |
6946607 | Roberts | Sep 2005 | B2 |
6984795 | Kowalik | Jan 2006 | B1 |
8541702 | Blalock | Sep 2013 | B2 |
8916785 | Kowalik | Dec 2014 | B1 |
Entry |
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Turner Electric Corporation Sales Brochure, entitled Air Break Switch 3D-D001, Teco Air Switches 15KV-161KV, Copyright Turner Electric Corporation 1983, pp. 1-6. |
Number | Date | Country | |
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62078637 | Nov 2014 | US |