The present invention relates to a system for interlocking stacked cargo containers and, more particularly, to a universal container locking system which can eliminate the need for the manual handling and operation of the twist locks used to interlock conventional containers.
As will be appreciated by those skilled in the art, cargo containers are commonly stacked while being transported by, for example, ship, truck or rail. It is customary to interlock the stacked containers to prevent movement between the containers and to ensure such containers are properly secured to the transport vehicle. This is commonly accomplished by devices which are typically referred to as twist locks.
Operation of these twist locks generally requires at least some manual intervention by a worker. Inasmuch as each container requires a twist lock at each corner, a total of four twist locks are required to interlock two stacked containers (the bottom-most container using another four twist locks to lock such container to the underlying floor). Typically, these twist locks are manually installed/removed by a worker. In addition, many twist locks require at least some manual operation to lock and/or unlock the device. Thus, the effort required to interlock two stacked containers can be substantial. The size of typical cargo containers (e.g., forty feet) further increases such effort by oftentimes requiring the same worker to traverse substantial distances during the loading/unloading procedures, and may place the worker in potentially dangerous locations during such procedures.
There is therefore a need in the art for a container interlocking system which reduces/eliminates the need for the manual handling and operation of the twist locks used to interlock stacked cargo containers, while remaining compatible with conventional containers employing conventional twist locks.
The present invention, which addresses the needs of the prior art, relates to a universal container locking system for a cargo container. The cargo container has opposing top and bottom corner fittings. The opposing top and bottom corner fittings define a rotation axis extending through the center thereof. The top corner casting includes an opening sized to receive a pick cone of a crane. The pick cone is rotatable between a first insertion position and second rotated position. The rotated position is 90° from said insertion position. The locking system includes an actuating mechanism located in the top corner casting and rotatable about the rotation axis. The mechanism is positioned to engage the pick cone whereby rotation of the pick cone within the top fitting causes rotation of the actuating mechanism about the rotation axis. The system further includes a locking mechanism located in the bottom corner fitting. The locking mechanism includes a locking cone extending from the bottom corner fitting and rotatable through approximately 45° of rotation from a locked position to an unlocked position. Finally, the actuating mechanism is coupled to the locking mechanism such that the locking cone remains in its locked position as the pick cone is rotated approximately 45° from its insertion position, while subsequent rotation of the pick cone from an orientation of approximately 45° to an orientation of approximately 90° causes the locking cone to rotate approximately 45° from the locked position to the unlocked position.
In one preferred embodiment, the actuating mechanism includes a cup sized to receive the pick cone, the cup being rotatably mounted within the top corner fitting. In another preferred embodiment, the system further includes a cable for coupling the actuating mechanism to the locking mechanism. The actuating mechanism includes a base for rotatably supporting the cup, the base including an aperture therethrough. The aperture is offset from the rotation axis. The cable extends through the aperture, the end of the cable being secured to the cup.
In another preferred embodiment, the actuating mechanism includes a bracket rotatably mounted within the top corner fitting and rotatable about the rotation axis. The actuating mechanism further includes at least one post extending from the bracket and positioned to engage the pick cone at an orientation of approximately 45° from the insertion position of the pick cone.
The present invention also relates to a method of securing stacked cargo containers. The method includes the step of providing an actuating mechanism in the top corner fitting of the cargo container, and providing a locking mechanism in the opposing bottom corner fitting of the cargo container. The locking mechanism includes a locking cone extending from the bottom corner fitting and rotatable through approximately 45° of rotation from a locked position to an unlocked position. The actuating mechanism is coupled to the locking mechanism. The method includes the further step of limiting the rotation of the locking cone extending from the bottom corner fitting during the initial 45° of rotation of a pick cone inserted in the top corner fitting. Finally, the method includes the step of rotating the locking cone extending from the bottom corner fitting through 45° of rotation from its locked position to its unlocked position in response to rotation of the pick cone from approximately 45° to approximately 90°.
As a result, the present invention provides a universal container locking system which reduce/eliminates the need for the manual handling and operation of the twist locks used to interlock stacked cargo containers, while remaining incompatible with conventional containers employing conventional twist locks.
a is an exploded perspective view of the components associated with the top corner fitting of
b is an enlarged detail of the top corner fitting of
a is an exploded perspective of the compartments associated with the bottom corner fitting of
b is a detail of the bottom corner fitting of
c is an enlarged detail of the bottom corner fitting of
a is an enlarged plan view showing the pick cone at approximately 0° rotation;
a is an enlarged plan view showing the pick cone at approximately 45° rotation;
a is an enlarged plan view showing the pick cone at approximately 70° rotation;
a is an enlarged plan view showing the pick cone at approximately 90° rotation;
a is an enlarged detail of the top corner fitting of
b is an enlarged detail of the bottom corner fitting of
a is an exploded perspective view of the top corner fitting of
a is an exploded perspective view of the bottom corner fitting of
A plurality of cargo containers, e.g., containers 10, 12, 14, are shown stacked on a deck 17 in
Inasmuch as containers 10 and 12 are conventional cargo containers, cargo container 10 would be secured to deck 17 in a conventional manner. In addition, four twist locks (not shown) would be installed between the top corner fittings of container 10 and the bottom corner fittings of container 12 to interconnect container 10 to container 12. The universal container locking system of the present invention (which is incorporated into container 14) eliminates the need for the placement of twist locks between container 12 and container 14. A crane 18 having a pick cone 19 at each corner is used to load/unload the cargo containers. The use of a crane or spreader to move cargo containers is well-known in the industry.
Referring to
Top corner fitting 16a is shown in further detail in
The bottom corner fitting 16b of container 14 is shown in detail in
As will be appreciated by those skilled in the art, conventional twist locks typically include a bottom locking cone which rotates approximately 45° to lock the device to the lower container. Stated differently, the extent of rotation of the bottom locking cone on such prior art devices is limited to approximately 45°. It will be further appreciated by those skilled in the art that the pick cones of the cranes used to load/unload cargo containers are rotated approximately 90° once inserted within the upper corner fittings of the cargo container. The universal container locking system of the present invention is designed to take advantage of these characteristics of conventional cranes and twist locks.
Referring now to
Post 54 is sized and shaped to facilitate contact with the pick cone. In one preferred embodiment, post 54 is formed with a generally triangular cross-section. Of course, other cross-sectioned shapes which provide the necessary contact surface for engagement with the pick cone can also be used.
Referring now to
Referring now to
The universal container locking system of the present invention works for both unloading of containers from a stack of containers, or for loading a container onto a stack of containers. Although the preceding discussion describes the unlocking of a container for removal from a stack, the same process works in reverse for loading of a container onto a stack. More particularly, a container would be picked up by a crane and moved into position over an existing stack of containers. At this point, the pick cone of the crane would be in the position depicted in
In the alternative embodiment where locking cone 28 is rotated approximately 45° clockwise to its locked position, locking mechanism 22 can include gearing or other such structure to translate the clockwise rotation of rod 24 into counterclockwise rotation of cone 28 (during engagement of the pick cone) and the counterclockwise rotation of rod 24 into clockwise rotation of cone 28 (during disengagement with the pick cone).
In the present embodiment, post 56 is formed with a circular cross-section. As described with respect to post 54, post 56 can be formed with other cross-sectioned shapes which provide the necessary contact surface for engagement with the pick cone as the pick cone is rotated back to the orientation shown in
As described herein, cargo containers including the present universal container locking system will have bottom locking cones 28 protruding therefrom. Accordingly, it is contemplated herein that locking platforms can be provided at storage locations for receipt and engagement with the bottom locking cones of such containers. Thus, instead of simply stacking containers one upon the other (without twist locks therebetween), the stacking of containers including the universal container locking system of the present invention will provide a safer means of stacking containers. More particularly, stacked containers will be secured to one another, and to a base platform, even when not in use. In addition, the bottom tier container can simply be supported on dunnage if a locking platform is not available, although container stack height would be reduced.
It is also recognized herein that there may be applications in which it is difficult to secure the bottom most container to the deck of a truck, railcar or other transportation vessel. Inasmuch as the universal container locking system of the present invention does not require the use of conventional twist locks, a container including such a system can be loaded onto a rail car or truck, and automatically secured thereto by the rotation of the pick cones. For example, there may be applications where the design of the vehicle either prevents or hinders a person from access to these lowermost corner fittings. The incorporation of a universal container locking system into a container thereby eliminates this concern.
As mentioned hereinabove, cargo containers including the present universal container locking system should preferably be compatible with conventional cargo containers. In other words, the cargo containers should be stackable one upon the other, regardless of the design of such container. The novel design of the present universal locking system allows containers including such system to be interstacked with conventional containers.
Referring to
Due to the novel arrangement of the locking system of the present invention, this initial approximately 45° of rotation does not move actuating mechanism 20, and therefore does not result in any rotation of bottom locking cone 28. As a result, twist lock 46 can be attached/detached from top corner fitting 16a without causing any rotation of bottom locking cone 28. This therefore allows a conventional cargo container to be installed on top of a container including the present universal container locking system. Likewise, if a container including the present universal container locking system is positioned on top of a second container including the present universal container locking system, the rotation of bottom locking cone 28 through an arc of approximately 45° will likewise not result in any movement of actuating mechanism 20, or any rotation of the bottom locking cone in the lower container.
Another preferred embodiment of the present invention is shown in
As mentioned, actuating mechanism 102 is located in the top corner fitting of the cargo container. Referring now to
Cup 112 is configured to engagedly receive a pick cone whereby subsequent rotation of the pick cone will rotate cup 112 about base plate 106. In this regard, cup 112 is shown rotated 45° (in a clockwise direction) in
As best seen in
Cable 122 is preferably attached to cup 112. In one preferred embodiment, a ball 128 is swaged or otherwise connected to the end of cable 122. A substantially vertically extending slot 130 is formed in the edge of cup 112. Ball 128 is thereafter positioned within slot 130 providing a connection between cable 122 and cup 112. When cup 112 is in a non-rotated state (as shown in
Turning now to locking mechanism 104 (shown in detail in
At 0° rotation, slot 130 is preferably substantially aligned with fitting 126 (as shown in
Locking system 100 thus provides some advantages over the embodiment shown in
It will be appreciated that the present invention has been described herein with reference to certain preferred or exemplary embodiments. The preferred or exemplary embodiments described herein may be modified, changed, added to or deviated from without departing from the intent, spirit and scope of the present invention, and it is intended that all such additions, modifications, amendments and/or deviations be included in the scope of the present invention.
This application claims the benefit of U.S. Provisional Application Ser. No. 61/079,620 filed Jul. 10, 2008, the disclosure of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US09/50331 | 7/10/2009 | WO | 00 | 3/3/2011 |
Number | Date | Country | |
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61079620 | Jul 2008 | US |