Information
-
Patent Grant
-
6280117
-
Patent Number
6,280,117
-
Date Filed
Monday, February 8, 199926 years ago
-
Date Issued
Tuesday, August 28, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Kennedy Covington Lobdell & Hickman, LLP
-
CPC
-
US Classifications
Field of Search
US
- 285 12
- 285 1291
- 285 342
- 405 36
- 405 39
- 405 40
- 405 43
- 405 47
- 405 50
- 405 119
-
International Classifications
-
Abstract
A universal drain fitting for use with prefabricated drains of all sizes for joining the drain and a cylindrical-shaped pipe for making the transition between a drain and a drain outlet or between two drains in a drainage system. In the first and second preferred embodiments, the universal drain fitting includes a drain fitting portion formed by two walls in spaced parallel relationship with one another to define an open cavity and a pipe fitting portion connected to the drain fitting portion which includes a hollow cylindrical section with an opening adapted to be connected to a pipe. The open cavity has a plurality of sides formed by the space between the walls and includes at least two open sides adjacent to and in communication with one another for receiving a portion of a drain into the open cavity. The first and second preferred universal fitting may be an end outlet fitting adapted to be positioned on an end portion of any size drain or a tee outlet fitting adapted to be positioned on a top or bottom portion of any size drain. In a variation of the first and second preferred embodiments, the universal fitting includes a drain fitting portion formed by a wall and a pipe fitting portion connected to the drain fitting portion. In additional preferred embodiments, the universal fitting is a vertical connector fitting or horizontal connector fitting adapted to connect two sections of any size drain.
Description
BACKGROUND OF THE INVENTION
The present invention relates generally to subsurface drain systems and the like, and more particularly to a universal drain fitting for prefabricated soil drains.
Civil engineers and architects have long recognized the importance of proper subsurface drainage and providing a subsurface drainage system which allows water to flow freely while soil particles are held in place. While aggregate drain systems, with or without pipes, have been used for centuries, a common problem of this type of drain has been the clogging due to soil infiltration and/or subsidence from soil removal. One conventional approach for providing subsurface drainage is to place perforated pipe, surrounded by select aggregate and geotextile material at a point where drainage is required. While this type of system may be effective, its use is often precluded in all but the most severe conditions due to its high installation costs. An effective, economical alternative to conventional systems are prefabricated geocomposite drainage systems which combine a polymeric core and a geotextile fabric wrap to provide efficient soil filtration, drainage and durability in one prefabricated, easy-to-install package.
Modern prefabricated drains typically consist of 1) a geotextile filter fabric which allows easy water entry while retaining soil particles and 2) a plastic drain core which includes core cones and acts as a collector and transporter of the water. Although some cores are two sided or punched to allow water entry from both sides, most cores are single sided and the typical core thickness is ¼ inch to 1 inch or 6 to 25 millimeters. In addition, the back of the core may include a thin, high strength polymeric film to prevent soft water-proofing membranes from extruding into the back of the core cones. The prefabricated soil drainage system offers several advantages over other conventional methods for providing subsurface drainage. The prefabricated soil drain is lightweight, economical and easy to install, store and transport. The thickness of the drain requires significantly less space than aggregate drainage. The geotextile fabric permits a high volume of water into the core which has multiple channels for vertical and horizontal water flow, while restraining the soil particles to provide a drain which allows high flow capacity with no clogging. Further, both the core and the geotextile fabric are constructed of materials which are chemically resistant to all naturally-occurring soil materials, and special fabrics and core materials may be used if additional chemical resistance is required.
Prefabricated drains may be grouped into five categories: a sheet drain, a strip drain, a vertical (wick) drain, a highway edge drain and a combination drain. Sheet drains cover an entire surface area and are used where large surface areas require drainage. For example, vertical applications of sheet drains may include basement walls and retaining walls, and horizontal applications may include plaza decks and roof gardens. Strip drains are made in 4 to 36 inch widths and are used where full area coverage is not necessary or practical. The core of a strip drain is usually 1 inch thick and typical applications of the strip drain include golf courses, athletic fields and residential yards. A vertical or wick drain is a special purpose strip drain which is usually 4 inches wide and ⅛ to ¼ inches thick and used for consolidation of soft, compressible soils. Another special purpose strip drain is a highway edge drain which is usually 12 to 36 inches wide and 1 inch thick and used for highway edge drainage. Another type of strip drain is the combination drain which is made by combining a regular strip drain with a high flow strip drain section. The combination drain is usually 24 inches wide and may be used alone or as the bottom section with a normal sheet drain. Thus, the prefabricated soil drains are designed for a variety of purposes and are available in several different sizes.
In use, a prefabricated soil strip drain is placed in a trench to fit against the side of the trench and extend to the bottom of the trench. The material that was previously removed from the trench is then used to refill the trench and hold the drain in place in the trench. Outlet pipes for carrying the water away from the drain are placed as required by the application and topography. The end of the outlets may direct the water flow to bare ground, concrete drain pads, existing drain boxes or some combination of these. Prior to placing the strip drain in the trench, an outlet connector is installed on the drain for connecting lengths of the strip drain to each other and to the outlet pipes. The connectors must be capable of maintaining the integrity of the system under long-term loads and provide efficient and unrestricted flow while providing a positive connection that will prevent pulling apart during installation procedures. Because the width of the strip drain may typically vary from 4 to 36 inches, it has been necessary to provide a variety of different sizes of connectors to fit the width of the particular strip drain. Thus, a user must have a supply of connectors available for each different size width of strip drain to be installed. Another disadvantage of the current connectors is that the installation of a connector on a non-end portion of the drain requires that the drain be cut in two and that the connector be installed between the two cut portions. If the both portions of the drain are not inserted correctly into the connector, the structural strength of the system and the drain path may be compromised.
In accordance with the present invention, a universal drain fitting device for connecting a prefabricated soil drain to an outlet pipe is provided which is easily and quickly installed on any size drain and at any place on the drain without the risk of harming the structure of the system.
SUMMARY OF THE INVENTION
In accordance with the present invention, a universal drain fitting is provided for use with prefabricated drains for connecting the drain to a cylindrical-shaped pipe for making the transition between a drain and a drain outlet or between two drains in a drainage system. The universal drain fitting is designed to be used with geocomposite soil drains of all widths whether a tee (top or bottom), end or corner portion of the drain is selected for making the connection without the risk of harming the structure of the system. Because the universal fitting of the present invention fits all sizes of drains and is versatilely positioned on the drain, it replaces several different fittings heretofore required to make the connection between a drain and a pipe or two drain sections.
The universal fitting comprises a drain fitting portion adapted to surround a portion of the drain and may include a pipe fitting portion connected to the drain fitting portion, which is adapted to be connected to a pipe. The drain fitting portion includes two walls disposed in spaced parallel relationship which form an open cavity between the walls for positioning the drain fitting portion on the drain. The walls include an inner surface and an outer surface and the inner surface may include a ridge that extends into the open cavity for engaging the drain fitting portion on the drain and holding it in place thereat. The open cavity has a plurality of sides formed by the space between the walls and includes at least two open sides adjacent to and in communication with one another for receiving a portion of a drain into the open cavity. The pipe fitting portion includes a hollow cylindrical section extending outwardly from and having an axis in communication with the drain fitting portion. The cylindrical section includes an intermediate connecting portion attached to the drain fitting portion and a pipe engaging portion extending therefrom with an opening for engaging a pipe and connecting the pipe fitting portion and the pipe. In the preferred embodiments, the pipe engaging portion includes a smaller diameter opening adjacent to the intermediate connecting portion and a larger diameter opening adjacent to the smaller diameter opening to accommodate more than one type of outlet pipe without the use of extra fittings or adapters. The different diameters incorporated into the pipe fitting portion are preferably selected to accommodate two types of outlet pipe commonly used in the industry, corrugated polyethylene and straight-wall PVC pipe.
In the preferred embodiments of the present invention, the walls of the drain fitting portion are substantially rectangular-shaped so that the open cavity has four sides. The walls are substantially flat and constructed of a semi-rigid material, such as by way of example, a lightweight plastic, and the drain fitting portion is integral with the pipe fitting portion. The geocomposite soil drain of the preferred embodiments of the present invention includes a plastic drain core covered by a geotextile filter fabric which allows water to pass therethrough while retaining soil particles. The drain has a substantially rectangular-shaped body of a predetermined thickness and includes an edge of a predetermined extending length. The drain body includes a top and a bottom and opposite ends and may be of any size width and thickness but typically ranges from a thickness of ¼ inch to 1 inch and a width of 4 inches to 3 feet. The geocomposite soil drain is typically provided in rolls having a length which varies with the type of application and may be in rolls from 50 feet to 1000 feet long.
In use, the drain fitting portion is adapted to slide onto the drain so that one of its walls engages one side of the drain body and the other wall engages the other side of the drain body to attach the drain fitting portion on the drain. Depending on the placement of the drain at its point of application and the placement of the universal drain fitting portion on the drain, the edge of a predetermined length may either refer to the width or the length of the drain. In either case, the drain fitting portion is adapted to make a connection between the drain and a pipe or between two drain sections regardless of the length of the edge. The preferred embodiments of the present invention may include a geotextile filter fabric secured to the walls of the drain fitting portion and adapted to be placed over the end of a drain or around a top or bottom of a drain to prevent soil from entering an open edge of the drain.
In one preferred embodiment, the universal drain fitting is designed to be an end outlet fitting for connecting an end of any size drain to a pipe. In this first preferred embodiment, the pipe fitting portion extends outwardly from and defines one of the sides of the open cavity so that the centroid of the pipe fitting portion is parallel to or at a 180 degree angle to the flow of the drain. In other words, the axis of the cylindrical section of the pipe fitting portion is parallel to the two walls of the drain fitting portion. In the first preferred embodiment, one of the three remaining sides is closed and extends between the two walls to form a closed side. The two remaining open sides are adjacent to and in communication with one another for receiving an end portion of the drain into the open cavity. The pipe fitting portion is adjacent to the closed side so that the drain fitting portion is adapted to be positioned at the intersection of the top or bottom and either of the ends or, in other words, on the ends at the corners of the drain. In a variation of the first preferred embodiment, the remaining three sides are open and adjacent to and in communication with one another for receiving an end portion of the drain into the open cavity. While the drain fitting portion is preferably fitted onto an end of the drain, the universal fitting of the first embodiment may be positioned along the top, bottom or ends of the drain.
In another preferred embodiment, the universal drain fitting is designed to be a side or tee outlet fitting for connecting a non-end portion of the top or bottom of a drain to a pipe. In this second preferred embodiment, the pipe fitting portion extends outward from one of the walls of the drain fitting portion so that the centroid of the pipe is perpendicular to or at a 90 degree angle to the flow of the drain. In other words, the axis of the cylindrical section of the pipe fitting portion is perpendicular to the two walls of the drain fitting portion. One of the four sides of the open cavity is closed for connecting the two walls to one another and the three open sides are adjacent to and in communication with one another. While the tee fitting of the second preferred embodiment is preferably positioned along the top or bottom of the drain, the drain fitting portion may be positioned along the top, bottom or ends of the drain. In use, a notch may be cut on a top or bottom portion of the drain for increasing the flow of water therethrough and the drain fitting portion is positioned over the notched portion of the drain. Because it is not necessary to cut the drain into two pieces to fit into a opposite sides of a tee connector specifically sized to match the size of the drain, the tee fitting of the present invention connects a top or bottom portion of any size drain without harming the structure of the drainage system.
While the universal drain outlet fitting of the first and second preferred embodiments includes a pipe fitting portion extending outwardly from the drain fitting portion such that the X axis of the cylindrical section of the pipe fitting portion is at a 180 degree angle or 90 degree angle to the walls of the drain fitting portion, it will be understood that the centroid of the pipe could be anywhere within 360 degrees of the flow of the drain. In other words, the X axis of the cylindrical section of the pipe fitting portion may be at a 45 degree angle or at any angle within 360 degrees of the walls of the drain fitting portion.
The universal drain fitting of the present invention also includes universal vertical and horizontal connector fittings. The universal vertical connector fitting is designed for joining two sections of a drain in vertical alignment with one another. The universal vertical connector fitting includes a drain fitting portion having a width equal to or less than the extending length L of the edge of either section of the drain and which is adapted to surround a portion of the drain body of each drain section and make a connection between the drain sections regardless of the extending length L of the edge of the drain sections. The universal vertical connector fitting includes two walls disposed in a parallel relationship with one another which define an open cavity between the two walls for receiving a portion of the sections of the drain. The walls are connected by at least one tab extending between the walls and preferably are connected by a pair of tabs at opposite sides of the walls and define an upper cavity above the tabs and a lower cavity below the tabs for receiving a portion of the sections therein and join the sections together. The tabs are adapted to form a slot or opening between the upper cavity and the lower cavity for open communication therethrough.
The universal horizontal connector fitting is designed for joining two sections of a drain to each other in a horizontal manner. The universal horizontal connector fitting includes a drain fitting portion with two drain section fitting portions, each having a width equal to or less than the extending length L of the edge of either section of the drain and which is adapted to surround a portion of the drain body of each drain section and make a connection between the sections of a drain regardless of the extending length L of the edge of the drain sections. In the universal horizontal connector fitting, the drain section fitting portions are joined in a substantially T-shaped configuration with open communication between the open cavity of each drain section fitting portion. Each drain section fitting portion includes walls disposed in parallel relationship to one another and each pair of walls defines an open cavity between the two walls for receiving a portion of the drain sections into each open cavity and joining the sections in horizontal alignment with one another.
The present invention may also include a method for installing the universal drain fitting on a geocomposite soil drain of any size. The steps for installing a universal end fitting begin with sliding the drain fitting portion of the universal fitting onto an end portion of a drain. Preferably, an end fitting including one closed side adjacent to the pipe fitting portion is provided and the fitting is positioned at the end on either the top or bottom comer of the drain. The installation of a tee fitting begins with cutting a notch on a top or bottom portion of a drain and then sliding the tee fitting over the notch. While the preferred notch is substantially v-shaped for providing increased water flow therethrough, the notch may be of any shape, not exceeding the size of the opening in the pipe fitting portion and over which the drain fitting portion can be positioned. Thus, the tee fitting is quickly and easily installed without the risk of weakening the structure of the system.
Once the fitting is in place, the pipe is inserted into the pipe fitting portion. In the preferred embodiment, the universal fitting includes fabric extending outward from the drain fitting portion and the fabric is wrapped over the end of the drain for an end fitting or around the top or bottom of the drain for a tee fitting. The drain fitting portion and pipe fitting portion are secured to the drain and the pipe, respectively, by taping the fabric and pipe in place. Using a standard trenching machine, a trench approximately 2 to 6 inches wide is dug to a predetermined required depth. The required depth of the trench depends upon the drain width, application and soil permeability. A minimum of 3 inches of soil should be provided to cover the drain to prevent damage to the drain by surface equipment. The material removed from the trench is typically used for backfill. After the drain is placed into the trench, the first layer of backfill is placed in the trench and should hold the drain tightly against the side of the trench. Prior to placing the second layer of backfill, the first layer should be compacted. The second layer is placed to a depth that will, when compacted, be level with the original soil or leave the proper space at the top of the trench for placement of the top soil.
The universal drain fitting of the present invention provides an effective, economical, easily installed device for connecting a geocomposite soil drain of any size width to a pipe thereby eliminating the need for different sizes of fittings for making the connection between a drain and a drain outlet or between two drains.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of the first preferred embodiment of the universal fitting of the present invention showing an end outlet fitting including a drain fitting portion which has two open sides and is adapted for placing the end outlet fitting on an edge of a drain and a universal pipe fitting portion with an opening incorporating two different diameters facing parallel to the flow of the drain for joining a drain end to a drain outlet.
FIG. 2
is a front view of the universal end outlet fitting shown in FIG.
1
.
FIG. 3
is a perspective view of the first preferred embodiment showing the drain fitting portion of the end outlet fitting installed on a drain.
FIG. 4
is a perspective view of a drain and a variation of the universal end outlet fitting which includes fabric being installed on the end of a drain.
FIG. 5
is a perspective view of the universal end outlet fitting of
FIG. 4
installed on the drain and taped in place and showing a pipe outlet connected to the drain.
FIG. 6
is a perspective view of a variation of the first preferred embodiment of the universal end fitting of the present invention showing an end fitting including a drain fitting portion having one wall.
FIG. 7
is a perspective view of the second preferred embodiment of the universal fitting of the present invention showing a tee outlet fitting including a drain fitting portion which has three open sides and is adapted for placing the universal fitting anywhere along the top, bottom or side end of a drain.
FIG. 8
is a front view of the universal tee outlet fitting shown in FIG.
7
.
FIG. 9
is a perspective view of the universal tee outlet fitting to be installed on a drain having a notch cut into a bottom portion of the drain.
FIG. 10
is a perspective view of a variation of the universal tee outlet fitting which includes fabric being installed on the bottom portion of the drain.
FIG. 11
is a perspective view of the universal tee outlet fitting of
FIG. 10
installed on the bottom portion of the drain and taped in place.
FIG. 12
is a perspective view of a variation of the second preferred embodiment of the universal tee fitting of the present invention showing a tee fitting including a drain fitting portion with one wall.
FIG. 13
is a perspective view of the third preferred embodiment of the universal fitting of the present invention showing a vertical connector fitting including a drain fitting portion which has a center opening and is adapted for placing the universal fitting between two sections of a drain.
FIG. 14
is a top view of the universal vertical connector fitting of FIG.
13
.
FIG. 15
is a perspective view of the universal vertical connector fitting of
FIG. 13
showing the drain fitting portion of the vertical connector fitting installed to connect two sections of a drain.
FIG. 16
is a perspective view of the fourth preferred embodiment of the universal fitting of the present invention showing a horizontal connector fitting including two drain fitting portions adapted for receiving and connecting two sections of a drain.
FIG. 17
is a perspective view of the universal horizontal connector fitting of
FIG. 16
showing the drain fitting portions of the horizontal connector fitting installed to connect two sections of a drain.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Looking now in greater detail at the accompanying drawings, a universal drain fitting embodying the present invention is provided for connecting a prefabricated or geocomposite drain
22
to a cylindrical shaped pipe or for connecting two sections of the drain
22
and is specifically designed for use with drains of all sizes whether the fitting is to be positioned in a side, tee (top or bottom), end or corner portion of the drain. As best seen in
FIGS. 1 and 4
, the drain
22
includes a geotextile filter fabric
23
and a plastic drain core having a plurality of core cones
26
. In the preferred embodiments, the drain
22
has a substantially rectangular shaped body
28
of a predetermined thickness t and includes a top
25
, a bottom
27
and side ends
29
, each having an edge and including at least one edge of a predetermined extending length L.
As illustrated in
FIGS. 1-5
, the first preferred embodiment of universal drain fitting
20
is a universal end outlet fitting
30
which includes a drain fitting portion
32
having a width equal to or less than the extending length L of the edge and which is adapted to surround a portion of the drain
22
having the drain body
28
and make a connection between the drain
22
and a pipe regardless of the extending length L of the edge of the drain. A pipe fitting portion
34
is connected to and integral with the drain fitting portion
32
and adapted to be connected to a cylindrical pipe. While the drain fitting portion
32
may be positioned on any edge of the drain
22
, the universal end fitting
30
is preferably positioned on the edge of a side end
29
of the drain, such as on the bottom edge of the side end
29
, as shown in FIG.
3
. As best seen in
FIG. 1
, the drain fitting portion
32
includes two walls
36
,
38
disposed in parallel relationship to one another which define an open cavity
40
between the two walls
36
,
38
which has a plurality of sides
42
with at least two open sides adjacent to one another for receiving a portion of the drain
22
into the open cavity
40
. In the preferred embodiments, the walls
36
,
38
are substantially rectangular shaped and flat and are constructed of a semi-rigid material, such as by way of example, a lightweight plastic. The plurality of sides
42
comprise four sides defined by the space between the rectangular-shaped walls
36
,
38
. In the first preferred embodiment, the walls
36
,
38
include an outer surface
44
and an inner surface
46
having a ridge
48
which may form a recess
50
on the outer surface
44
, as seen in
FIGS. 1 and 3
, and extends into the open cavity
40
for engaging the drain fitting portion
32
on the drain
22
and holding the drain fitting portion
32
in place. The ridge
48
may be a continuous ridge forming the continuous recess
50
(as shown in FIGS.
1
and
3
), or may be a single protrusion or series of discontinuous protrusions or bumps on the inner surface
46
forming a single indentation or series of indentations on outer surface
44
.
As shown in
FIG. 2
, the pipe fitting portion
34
is in open communication with the open cavity
40
, and the portion of the drain positioned therein, to provide an unobstructed path for water flow therethrough into the cylindrical pipe. The pipe fitting portion
34
includes a hollow cylindrical section
52
extending outwardly from and having an axis X in communication with the drain fitting portion
32
. The cylindrical section
52
includes an intermediate connecting portion
54
attached to the drain fitting portion
32
and a pipe engaging portion
56
which has an opening
58
for engaging a cylindrical pipe and connecting the pipe fitting portion
34
and the cylindrical pipe. As shown in
FIG. 1
, the pipe fitting portion
34
includes a first pipe fitting portion
33
adjacent to the intermediate connection portion
54
and a second pipe fitting portion
35
adjacent to the first pipe fitting portion
33
. The first pipe fitting portion
33
has a smaller diameter opening
57
to accommodate outlet pipes having a smaller diameter, such as, by way of example, a straight wall PVC pipe. The second pipe fitting portion
35
has a larger diameter opening
59
to accommodate outlet pipes having a larger diameter, such as, by way of example, a corrugated polyethylene pipe. Thus, the pipe fitting portion
34
, incorporating two diameters, provides a good fit to either pipe material without the use of extra fittings or adapters. In use, a smaller pipe would extend through the larger diameter opening
59
into the smaller diameter opening
57
for engagement with the first pipe fitting portion
33
. As shown in
FIG. 5
, a larger cylindrical shaped pipe
24
extends into the larger diameter opening
59
for engagement with the second pipe fitting portion
35
. While a first pipe fitting portion
33
and a second pipe fitting portion
35
incorporating two diameters is shown, it will be understood that any number of diameters could be incorporated into the pipe fitting portion
34
for accommodating any size pipe.
In the first preferred embodiment, the pipe fitting portion
34
extends outwardly from and forms one of the sides
42
of the open cavity
40
such that the axis X of the cylindrical section
52
is parallel to the walls
36
,
38
as shown in
FIGS. 1-3
. As best seen in
FIG. 1
, two of the remaining sides are open and in communication with one another for receiving a portion of the drain
22
into the open cavity
40
and one of the sides
42
adjacent to the side defined by the pipe fitting portion
34
is closed and extends between the two walls
36
,
38
to form a closed side. For example, with reference to
FIG. 1
, the closed side may be located at the top or the bottom of the drain fitting portion
22
so that the universal end outlet fitting
30
is specifically adapted to be positioned at the intersection of the top
25
(see
FIG. 4
) or bottom
27
of either of the side ends
29
of the drain, or in other words at one of the corners of the drain
22
, such as, by way of example, the bottom corner of the side end
29
as shown in FIG.
3
. In a variation of the first preferred embodiment, the three remaining sides
42
are open and in communication with one another for receiving a portion of the drain
22
into the open cavity
40
. Thus, the universal end outlet fitting
30
may be positioned along the edge of the top
25
(shown in FIG.
4
), bottom
27
or side ends
29
of the drain
22
but is preferably positioned on the edge of one of the side ends
29
as shown in FIG.
3
.
In another variation of the first preferred embodiment shown in
FIG. 6
, the universal end outlet fitting
30
includes the drain fitting portion
32
having a width equal to or less than the extending length L of the edge and which is substantially the same as the first preferred embodiment shown in
FIG. 1
but includes only one wall
36
to be positioned against a portion of the drain body
28
and make a connection between the drain
22
and a pipe regardless of the extending length L of the edge of the drain. The pipe fitting portion
34
is connected to and integral with the drain fitting portion
32
and adapted to be connected to a cylindrical pipe. The universal end outlet fitting
30
of this variation of the first preferred embodiment may be secured in place by any suitable means and is preferably secured to the drain
22
by taping the wall
36
to the drain body
28
.
As illustrated in
FIGS. 4 and 5
, the universal end outlet fitting
30
of the first preferred embodiment may include a geotextile filter fabric
60
connected to the walls
36
,
38
of the drain fitting portion
32
. The fabric
60
is adapted to be wrapped over the end of the drain
22
once the universal end outlet fitting is positioned on the drain. The universal end outlet fitting
30
may be installed on a prefabricated or geocomposite drain of any size. The steps for installing the universal end outlet fitting
30
include sliding the drain fitting portion
32
onto the end of the drain
22
and attaching the pipe fitting portion
34
to a cylindrical pipe
24
(see FIG.
4
). As shown in FIG.
5
, the universal end outlet fitting
30
may be secured in place with tape
62
by taping the drain fitting portion
32
and the fabric
60
to the drain
22
. In addition, the pipe fitting portion
34
and pipe
24
may be secured in place by taping the pipe fitting portion to the pipe.
In a second preferred embodiment of the present invention shown in
FIGS. 7-11
, the universal drain fitting is a universal tee outlet fitting
130
designed for connecting a non-end portion of the top or bottom of a drain
122
to a pipe. As in the first preferred embodiment, the drain
122
has a substantially rectangular shaped body
128
of a predetermined thickness t and includes a top
125
(shown in FIG.
10
), a bottom
127
and side ends
129
, each having an edge and including at least one edge of a predetermined extending length L. As illustrated in
FIGS. 7-9
, the universal tee outlet fitting
130
includes a drain fitting portion
132
having a width equal to or less than the extending length L of the edge and which is adapted to surround a portion of the drain body
128
and make a connection between the drain
122
and the pipe regardless of the extending length L of the edge of the drain
122
. A pipe fitting portion
134
is connected to and integral with the drain fitting portion
132
and adapted to be connected to the cylindrical pipe. While not shown, it will be understood that the pipe fitting portion
134
of the universal tee outlet fitting
130
may include a first pipe fitting portion having a smaller diameter and a second pipe fitting portion having a larger diameter, as shown in the first preferred embodiment and described above, for accommodating different types and sizes of outlet pipes.
While the drain fitting portion
132
may be positioned on any edge of the drain
122
, the universal tee outlet fitting
130
is preferably positioned on the edge of the top
125
(shown in
FIG. 10
) or bottom
127
of the drain, such as the edge of the bottom
127
of the drain, as shown in FIG.
9
. As in the first preferred embodiment, the drain fitting portion
132
of the universal tee outlet fitting
130
includes two walls
136
,
138
disposed in spaced apart parallel relationship to one another and define an open cavity
140
between the two walls
136
,
138
. The walls
136
,
138
include four sides
142
and are substantially rectangular-shaped and flat and are constructed of a semi-rigid material, with at least two open sides adjacent to one another for receiving a portion of the drain
122
into the open cavity
140
. The walls
136
,
138
include an outer surface
144
and an inner surface
146
having a ridge
148
which forms a recess
150
on the outer surface
144
of the walls, as seen in
FIGS. 7-9
, and extends into the open cavity
140
for engaging the drain fitting portion
132
on the drain
122
. As in the first preferred embodiment, the ridge
148
may be a continuous ridge forming the continuous recess
150
(as shown in FIGS.
7
-
9
), or may be a single protrusion or series of discontinuous protrusions or bumps on the inner surface
46
forming a single indentation or series of indentations on outer surface
44
.
As shown in
FIGS. 8 and 9
, the pipe fitting portion
134
is in open communication with the open cavity
140
. The pipe fitting portion
134
includes a hollow cylindrical section
152
extending outwardly from and having an axis X in communication with the drain fitting portion
132
. The cylindrical section
152
includes an intermediate connection portion
154
attached to the drain fitting portion
132
and a pipe engaging portion
156
which includes an opening
158
for engaging a cylindrical pipe (not shown) and connecting the pipe fitting portion
134
and the cylindrical pipe.
In the second preferred embodiment, the pipe fitting portion
134
extends outwardly from one of the two walls
136
,
138
such that the axis X of the cylindrical section
152
is perpendicular to the two walls
136
,
138
, as shown in
FIGS. 7-9
. In the second preferred embodiment, one of the four sides
142
is closed for connecting the two walls
136
,
138
to one another and forms a closed side
143
. The three open sides
142
are adjacent to and in communication with one another for receiving a portion of the drain
122
. For example, and with reference to
FIGS. 7 and 9
, the closed side
143
may be located at the bottom of the drain fitting portion
132
so that the universal tee outlet fitting
130
is specifically adapted to be positioned on the edge of the top
125
(shown in
FIG. 10
) or bottom
127
of the drain
122
. While the closed side
143
is shown on the bottom of the drain fitting portion, it will be understood that the closed side
143
may be located at any one of the sides
142
. In a variation of the second preferred embodiment shown in
FIG. 12
, the universal tee outlet fitting
130
includes the drain fitting portion
132
having a width equal to or less than the extending length L of the edge and which is substantially the same as the first preferred embodiment shown in
FIG. 7
but includes only one wall
136
to be positioned against a portion of the drain body
128
and make a connection between the drain
122
and a pipe regardless of the extending length L of the edge of the drain. The pipe fitting portion
134
is connected to and integral with the drain fitting portion
132
and adapted to be connected to a cylindrical pipe. The universal tee outlet fitting
130
of this variation of the second preferred embodiment may be secured in place by any suitable means and is preferably secured to the drain
122
by taping the wall
136
to the drain body
128
.
As illustrated in
FIGS. 10 and 11
, the universal tee outlet fitting
130
of the second preferred embodiment may include a geotextile filter fabric
160
connected to at least one of the walls
136
,
138
of the drain fitting portion
132
. As shown in
FIG. 10
, the fabric
160
is provided for wrapping the fabric around the top
125
or bottom
127
of the drain
122
. The universal tee outlet fitting
130
may be installed on a prefabricated or geocomposite drain of any size. The installation of the universal tee outlet fitting
130
typically begins with the step of cutting a notch
164
on a portion of the top
125
or bottom
127
of the drain
122
selected as the location for connecting the drain to a cylindrical pipe. While cutting a notch facilitates flow therethrough, the universal tee outlet fitting
130
may be installed on the drain
122
without cutting a notch or cutting only the filter fabric from one or both exterior walls of the drain. As shown in
FIG. 9
, the notch
164
is preferably cut through the fabric and the plastic drain core in a substantially v-shape and does not exceed the size of the opening
158
. After the notch
164
is cut, the universal tee outlet fitting
130
is positioned over the notch
164
. Once the universal tee outlet fitting
130
is in place, the pipe fitting portion
134
is attached to the pipe. As shown in
FIG. 11
, the universal tee outlet fitting
130
may be secured in place with tape
162
by taping the drain fitting portion
132
and the fabric
160
to the drain
122
or otherwise securing the drain fitting portion
132
to the drain
122
. In addition, the pipe fitting portion
134
and the pipe may be secured in place with tape
162
.
In a third preferred embodiment of the present invention illustrated in
FIGS. 13-15
, the universal drain fitting is a universal vertical connector fitting
230
designed for joining two sections
222
and
223
of a drain in vertical alignment with one another. Each section
222
and
223
of the drain has a substantially rectangular shaped body
228
of a predetermined thickness t and includes a top
225
, a bottom
227
and side ends
229
, each having at least one edge of a predetermined extending length L. The universal vertical connector fitting
230
includes a drain fitting portion
232
having a width equal to or less than the extending length L of the edge of either section of the drain and which is adapted to surround a portion of the drain body
228
of each drain section
222
and
223
and make a connection between the drain sections
222
,
223
regardless of the extending length L of the edge of the drain sections
222
,
223
.
As shown in
FIGS. 13 and 14
, the drain fitting portion
232
includes two walls
236
,
238
disposed in a parallel relationship with one another and define an open cavity
240
between the two walls
236
,
238
which has a plurality of sides
242
for receiving a portion of the sections
222
,
223
of the drain. The walls
236
,
238
include an outer surface
244
and an inner surface
246
and are connected by at least one tab extending between the inner surface
246
of the walls
236
,
238
. Thus, the sides
242
are open except for a small section on at least one side where the tab extends between the walls
236
,
238
. In the third preferred embodiment, the walls
236
,
238
are substantially rectangular shaped and flat, are constructed of a lightweight material, and are connected by a pair of substantially flat tabs
237
,
239
positioned near opposite sides
242
of the walls
236
,
238
to define an upper cavity
252
and a lower cavity
254
for receiving a portion of the sections
222
and
223
, respectively to join the sections
222
,
223
together. The tabs
237
,
239
are adapted to form an opening
255
between the upper cavity
252
and the lower cavity
254
for open communication therethrough. As in the first and second preferred embodiments, the walls
236
,
238
may include a continuous ridge, a single protrusion or a series of discontinuous protrusions or bumps on the inner surface of at least one of the walls
236
,
238
which extend into the open cavity
240
for engaging the drain fitting portion
232
on the sections
222
and
223
of the drain.
As shown in
FIG. 15
, the universal vertical connector fitting
230
provides a vertical connection between one of the side ends
229
of the section
222
of the drain to the top
225
of the section
223
or bottom
227
(not shown) of the section
223
. While one configuration of connecting two sections of a drain is shown, it will be understood that the universal vertical connector fitting
230
may be used to connect two sections of a drain in other vertical configurations as desired by the user. The installation of the universal vertical connector fitting
230
of the third preferred embodiment may begin with the step of cutting a notch, as described above with reference to
FIGS. 10 and 11
, or with the step of cutting away a portion of the filter fabric from one or both exterior walls of the top
225
or bottom
227
of the drain section
222
on which the universal vertical connector will be positioned. While cutting a notch facilitates flow therethrough, the universal vertical connector fitting
230
may be installed on the drain section
222
without cutting a notch or cutting only the filter fabric from one or both exterior walls of the drain section
222
. Next, the drain fitting portion
232
is positioned on the top
225
over the notch
264
of the drain section
222
such that the top
225
is received into the lower cavity
254
and the section
223
is positioned in the upper cavity
252
of the drain fitting portion
232
so that it is joined to the drain section
222
adjacent to the notch.
In a fourth preferred embodiment of the present invention illustrated in
FIGS. 16-17
, the universal drain fitting is a universal horizontal connector fitting
330
designed for joining two sections
322
and
323
of a drain to each other in a horizontal manner. As in the third preferred embodiment, each section
322
and
323
of the drain has a substantially rectangular shaped body
328
of a predetermined thickness t and includes a top
325
, a bottom
327
and side ends
329
, each having at least one edge of a predetermined extending length L. The universal horizontal connector fitting
330
includes a drain fitting portion
332
with two drain section fitting portions
352
,
354
, each having a width equal to or less than the extending length L of the edge of either section of the drain and which is adapted to surround a portion of the drain body
328
of each drain section
322
and
323
and make a connection between the drain sections
322
,
323
regardless of the extending length L of the edge of the drain sections
322
,
323
.
As shown in
FIG. 16
, the section fitting portions
352
,
354
are positioned perpendicular to one another and are joined in a substantially T-shaped configuration with open communication between the open cavity
340
of each drain section fitting portion. Each drain section fitting portion includes walls
336
,
338
disposed in parallel relationship to one another and each pair of walls
336
,
338
define an open cavity
340
between the two walls
336
,
338
which has a plurality of open sides
342
with at least two open sides adjacent to one another for receiving a portion of the drain sections
322
,
323
into each open cavity
340
. In the fourth preferred embodiment, one of the sides
342
of each drain section fitting portion
352
,
354
is closed and extends between the two walls to form a closed side. For example, with reference to
FIG. 16
, the closed side may be located at the top or bottom of the drain fitting portion
332
. The walls
336
,
338
include an inner surface
346
and an outer surface
344
and are preferably substantially rectangular shaped and flat and constructed of a semi-rigid material. In the fourth preferred embodiment, the drain section fitting portions
352
,
354
are integrally joined in the substantially T-shaped configuration. As in the third preferred embodiment, the walls
336
,
338
of the universal horizontal connector fitting
330
may include a continuous ridge, a single protrusion or a series of discontinuous protrusions or bumps on the inner surface
346
of at least one of the walls
336
,
338
which extend into at least one of the open cavities
340
for engaging the drain section fitting portions
352
,
354
on the sections
322
and
323
of the drain.
As shown in
FIG. 17
, the universal horizontal connector fitting
330
provides a horizontal connection between one of the side ends
329
of the section
323
of the drain to the body
328
of the section
322
. While the universal horizontal connector fitting
330
shown includes a closed side at the bottom of the drain fitting portion
332
and is mounted at the bottom
327
of each drain section
322
,
323
, it will be understood that the drain fitting portion may be positioned along the edge of the top
325
, bottom
327
or side ends
329
of the sections
322
,
323
of the drain but is preferably positioned on the bottom
327
, as shown in FIG.
17
. The installation of the universal horizontal connector fitting
330
of the fourth preferred embodiment may begin with the step of cutting a notch, as described above, or with the step of cutting away a portion of the filter fabric from one or both exterior walls near the bottom
327
of the drain section
322
on which the universal horizontal connector will be installed. While cutting a notch facilitates flow therethrough, the universal horizontal connector fitting
330
may be installed to connect sections
322
,
323
of the drain without cutting a notch or cutting only the filter fabric from one or both exterior walls of the drain section
322
. Next, the universal horizontal connector
330
is positioned over the notch of the drain section
322
such that the bottom
327
is received into the open cavity
340
of drain section fitting portion
352
and the section
323
is received into the open cavity
340
of the adjoining drain section fitting portion
354
for positioning the drain section
323
against section
322
adjacent to the notch.
It will therefore be readily understood by those persons skilled in the art that the present invention is susceptible of a broad utility and application. Many embodiments and adaptations of the present invention other than those herein described, as well as many variations, modifications and equivalent arrangements, will be apparent from or reasonably suggested by the present invention and the foregoing description thereof, without departing from the substance or scope of the present invention. Accordingly, while the invention has been described herein in detail in relation to its preferred embodiment, it is to be understood that this disclosure is only illustrative and exemplary or the present invention and is made merely for purposes of provided a full and enabling disclosure of the invention. The foregoing discussion is not intended or to be construed to limit the present invention of otherwise to exclude any such other embodiments, adaptations, variations, modifications and equivalent arrangements, the present invention being limited only by the claims appended hereto and the equivalents thereof.
Claims
- 1. A universal fitting for joining a prefabricated drain and a cylindrical-shaped pipe, the universal fitting comprising:a drain fitting portion adapted to surround a portion of a drain, said drain fitting portion including two walls disposed in spaced parallel relationship to one another to define an open cavity having a plurality of sides and at least two open sides being adjacent to one another for receiving a portion of a drain into said open cavity; a pipe fitting portion connected to and integral with said drain fitting portion and in open communication with said open cavity, said pipe fitting portion being adapted to be connected to a pipe; and wherein said drain fitting portion is adapted to connect any size drain to a pipe.
- 2. The universal fitting of claim 1, wherein said two walls are substantially rectangular-shaped and said plurality of sides comprise four sides defined by the space between said rectangular-shaped walls.
- 3. The universal fitting of claim 1, wherein said pipe fitting portion comprises a hollow cylindrical section extending outwadly from and having an axis in communication with said drain fitting portion, said cylindrical section including an intermediate connecting portion attached to said drain fitting portion and a pipe engaging portion having an opening for engaging a pipe and connecting said pipe fitting portion and a pipe.
- 4. The universal fitting of claim 3, wherein said two walls of said drain fitting portion have an inner surface and an outer surface, said inner surface including a ridge which extends into said open cavity for engaging said drain fitting portion on a drain and holding it in place thereat.
- 5. The universal fitting of claim 3, wherein said pipe fitting portion extends outwardly from one of said sides of said open cavity whereby the axis of said cylindrical section is parallel to said two walls.
- 6. The universal fitting of claim 5, wherein said plurality of sides of said open cavity include a closed side extending between said two walls and wherein said pipe fitting portion is adjacent to said closed side.
- 7. The universal fitting of claim 5, wherein said plurality of sides of said open cavity include three open sides adjacent to and in communication with one another.
- 8. The universal fitting of claim 3, wherein said pipe fitting portion extends outwardly from one of said two walls whereby the axis of said cylindrical section is perpendicular to said two walls.
- 9. The universal fitting of claim 8, wherein said plurality of sides of said open cavity includes a closed side connecting said two walls to one another and three open sides adjacent to and in communication with one another.
- 10. The universal fitting of claim 3, wherein said two walls of said drain fitting portion are substantially flat.
- 11. The universal fitting of claim 3, wherein said drain fitting portion and said pipe fitting portion are integral and constructed of a semi-rigid material.
- 12. A universal fitting for joining two sections of a prefabricated drain and a cylindrical-shaped pipe, the universal fitting comprising:a drain fitting portion adapted to surround a portion of each section of a drain, said drain fitting portion including two walls disposed in spaced parallel relationship to one another to define an open cavity having a plurality of sides and at least two open sides being adjacent to one another for receiving a portion of a drain into said open cavity; a pipe fitting portion connected to and integral with said drain fitting portion and in open communication with said open cavity, said pipe fitting portion being adapted to be connected to a pipe; and wherein said drain fitting portion is adapted to connect any size drain to a pipe.
- 13. The universal fitting of claim 12, wherein said pipe fitting portion comprises a hollow cylindrical section extending outwadly from and having an axis in communication with said drain fitting portion, said cylindrical section including an intermediate connecting portion attached to said drain fitting portion and a pipe engaging portion having an opening for engaging a pipe and connecting said pipe fitting portion and a pipe.
- 14. The universal fitting of claim 13, wherein said two walls are substantially rectangular-shaped having opposite sides, a top and a bottom and said plurality of sides of said open cavity comprise four sides defined by the space between said rectangular-shaped walls.
- 15. The universal fitting of claim 14, wherein said plurality of sides of said open cavity include at least one member extending between said two walls for connecting said two walls to one another.
- 16. The universal fitting of claim 15, wherein said member comprises a narrow, substantially flat strip extending between the two walls.
- 17. The universal fitting of claim 15, wherein said pipe fitting portion extends outwardly from one of said two walls whereby the axis of said cylindrical section is perpendicular to said two walls.
- 18. A universal fitting for joining sections of a prefabricated drain, the universal fitting comprising:a drain fitting portion adapted to surround a portion of the sections of a drain, said drain fitting portion including two walls disposed in spaced parallel relationship to one another to define an open cavity having a plurality of sides and at least two open sides being adjacent to one another for receiving a portion of a drain into said open cavity; and wherein said drain fitting portion is adapted to connect sections of any size drain to one another.
- 19. The universal fitting of claim 18, further including at least one tab for connecting said two walls together, said tab defining an upper cavity above the tab and a lower cavity below the tab of said open cavity, said upper cavity for receiving one section of a drain and said lower cavity for receiving another section of a drain for joining the sections in vertical alignment with one another.
- 20. The universal fitting of claim 19, wherein said two walls are substantially rectangular-shaped and said plurality of sides comprise four sides defined by the space between said rectangular-shaped walls.
- 21. The universal fitting of claim 20, wherein said at least one tab includes a pair of tabs at opposite sides of said walls tabs 237,239 defining an opening between said upper cavity and said lower cavity for open communication therethrough.
- 22. The universal fitting of claim 18, wherein said drain fitting portion includes at least two drain section fitting portions each including two walls disposed in spaced parallel relationship to one another to define an open cavity having a plurality of sides and at least two open sides being adjacent to one another for receiving a portion of a section of a drain into said open cavity of each drain section fitting portion; andwherein said drain section fitting portions are adapted to join at least two sections of any size drain in horizontal alignment with one another.
- 23. The universal fitting of claim 22, wherein said at least two drain section fitting portions include two drain section fitting portions in a substantially T-shaped configuration having open communication between the open cavity of each drain section fitting portion.
- 24. The universal fitting of claim 23, wherein said two walls of each drain section fitting portion are substantially rectangular-shaped and said plurality of sides comprise four sides defined by the space between said rectangular-shaped walls and said plurality of sides of said open cavity of each drain section fitting portion include a closed side extending between said two walls and two open sides adjacent to and in communication with one another.
US Referenced Citations (5)