The present invention relates generally to refrigeration systems disposed within refrigeration cargo trailers, and more particularly to a new and improved universal fluid flow transitional connector for use in connection with refrigeration units disposed within refrigerated cargo trailers wherein the fluid flow transitional connector has a corner configuration adapted to be mounted within the upper front corner region of the refrigerated cargo trailer, as defined between the front wall member and the ceiling member of the trailer, so as to fluidically connect the cooled air outlet portion of the refrigeration unit to an air distribution chute member which is attached to and extends axially along the ceiling member of the trailer such that the cooled air, outputted from the refrigeration unit, can be distributed throughout the entire interior cargo space of the refrigerated trailer, extending from, for example, the front wall member of the refrigerated trailer to the rear wall member of the refrigerated trailer, so as to effectively maintain a substantially uniform temperature level throughout the interior cargo space of the refrigerated trailer. The new and improved universal fluid flow transitional connector can also be used in connection with both types of conventional refrigeration units wherein, for example, in accordance with a first type of refrigeration unit, a rearward portion of the refrigeration unit will actually project a predetermined amount through the front wall member of the refrigerated trailer and into the interior cargo space of the refrigerated trailer, whereas in accordance with a second type of refrigeration unit, the rearward surface portion of the refrigeration unit will be disposed in a substantially coplanar or flush manner with respect to the front wall member of the refrigerated trailer.
Temperature-controlled cargo containers, such as, for example, refrigerated trucking trailers, are of course well known for transporting food or other products that need to be shipped under predetermined temperature-controlled conditions. Conventionally, a refrigerated trailer usually has a refrigeration unit mounted upon an upper region of the front wall member of the trailer wherein either a major portion of the refrigeration unit usually projects outwardly through the front wall member of the refrigerated trailer so as to effectively be located externally of the trailer with a corresponding minor portion of the refrigeration unit projecting into the interior portion of the refrigerated trailer, or alternatively, substantially the entire refrigeration unit projects outwardly through the front wall member of the refrigerated trailer such that the rearward facing wall member of the refrigeration unit is effectively disposed in a co-planar or flush manner with respect to the front wall member of the refrigerated trailer. Relatively warm air inlet and relatively cooled air outlet portions of the refrigeration unit are fluidically connected to the interior cargo space of the refrigeration trailer so as to continuously recirculate cooled or refrigerated air throughout the interior cargo space of the refrigeration trailer and therefore maintain the interior cargo space of the refrigerated trailer at, for example, a predetermined temperature level.
More particularly, the relatively warm air is effectively sucked into the air inlet portion of the refrigeration unit from regions of the refrigeration trailer which are disposed within the vicinity of the floor of the trailer, while cooled or refrigerated air is effectively forced outwardly from the air outlet portion of the refrigeration unit and into those regions of the refrigerated trailer which are disposed within the vicinity of the ceiling of the refrigeration trailer. In order to effectively facilitate or cause the relatively warmed air present within the refrigeration cargo trailer to be conducted toward and into the air inlet portion of the refrigeration unit, a vertically oriented air return bulkhead is operatively connected to the front wall member of the refrigeration trailer so as to substantially extend vertically between the air inlet portion of the refrigeration unit and the floor region of the refrigeration trailer. The air return bulkhead effectively defines a hollow enclosure whereby, for example, peripheral portions of the air return bulkhead can be attached to the front wall member of the refrigerated trailer, however, the central portion of the air return bulkhead is effectively spaced from the front wall member of the refrigeration trailer so as to effectively define a relatively warm return air conduit from the floor region of the refrigeration trailer to the air inlet portion of the refrigeration unit. An example of such a conventional mounting of a refrigeration unit upon a front wall member of a refrigerated trailer, and the use of an air return bulkhead mounted upon the front wall member of the refrigerated trailer so as to effectively define a relatively warm air return conduit for conducting relatively warm air from the floor region of the refrigeration trailer to the air inlet portion of the refrigeration unit, is disclosed, for example, within FIG. 1 of U.S. Pat. No. 7,351,136 which issued to Nelson et al. on Apr. 1, 2008, such disclosure being incorporated herein by reference.
In a similar manner, in order to cause or facilitate the cooled or refrigerated air to in fact flow toward the rear portion of the refrigerated trailer and to traverse substantially the entire axial extent of the interior cargo space within the refrigerated trailer such that a substantially uniform temperature level is in fact achieved throughout the entire axial length or extent of the interior cargo space of the refrigerated trailer, various types or configurations of ducting or fluid conduits are conventionally provided so as to extend along, or within the vicinity of, the interior ceiling surface portion of the refrigerated trailer. One type of such axially extending ducting or fluid conduit is also disclosed within FIG. 1 of the aforenoted U.S. Pat. No. 7,351,136 which issued to Nelson et al. on Apr. 1, 2008. In addition to the axially extending ducting or fluid conduit, a fluid flow transition member is also required to be interposed between the cooled air outlet portion of the refrigeration unit and the axially extending fluid conduit or ducting so as to effectively fluidically connect the cooled air outlet portion of the refrigeration unit to the axially extending ducting or fluid conduit so to fluidically conduct the cooled or refrigerated air from the cooled air outlet portion of the refrigeration unit into the axially extending ducting or fluid conduit.
While the system of Nelson et al. is operationally satisfactory, it is expensive to fabricate and must also be customized so as to be utilized within specified trailers. In other words, it is not necessarily capable of being used, for example, in connection with different refrigeration units having various different dimensions, particularly, for example, wherein the dimensions of the outlet portions of the various different refrigeration units will vary in size. In addition, the aforenoted system of Nelson et al. is not necessarily capable of being used in connection with both of the aforenoted conventional types of refrigeration units, that is, the first type of refrigeration unit wherein the rearward portion thereof projects through the front wall member of the refrigerated trailer so as to extend a predetermined amount into the interior cargo space of the refrigerated trailer, or the second type of refrigeration unit wherein the rear wall member of the refrigeration unit is effectively disposed in a coplanar or flush manner with respect to the front wall member of the refrigerated trailer. Other conventional prior art systems include the utilization of fluid flow transition members manufactured from suitable fabric materials which attach directly to the refrigeration unit, however, the mounting of such fabric structures directly upon the refrigeration units can potentially damage the refrigeration units both during installation of the fluid flow transition member thereon as well as during operation of the refrigeration unit. In addition, the fabric transition members are subject to deterioration or degradation over time, and therefore have relatively short service lives.
A need therefore exists in the art for a new and improved fluid flow transitional connector which is economical to fabricate, easy to install in a substantially indirect manner with respect to a refrigeration unit disposed within a refrigerated trailer, and can be universally used in connection with various different refrigeration units characterized by various different dimensions as well as modes of installation within the front wall member of the refrigerated trailer.
The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved universal fluid flow transitional connector for use in connection with refrigeration units disposed within refrigerated cargo trailers, in order to fluidically connect the cooled air outlet portion of the refrigeration unit to an axially extending air distribution chute member so as to conduct the cooled air, outputted from the refrigeration unit, into the axially extending air distribution chute member such that the cooled air can be distributed throughout the entire interior cargo space of the refrigerated trailer extending from, for example, the front wall member of the refrigerated trailer to the rear wall member of the refrigerated trailer, so as to thereby effectively maintain a substantially uniform temperature level throughout the interior cargo space of the refrigerated trailer. In accordance with the principles and teachings of the present invention, the new and improved universal fluid flow transitional connector comprises, in effect, a hollow enclosure having a corner configuration which is therefore adapted to be fixedly secured to the front wall member of the refrigerated cargo trailer as well as to the ceiling member of the refrigerated cargo trailer. More particularly, the hollow enclosure effectively comprises, as considered in its orientation when the hollow enclosure, comprising the fluid flow transitional connector, is actually mounted upon the front wall member and the ceiling member of the refrigerated cargo trailer, a bottom wall member, a rear wall member in that the same faces toward the rear wall member of the refrigerated trailer, a pair of oppositely disposed side wall members, and a top wall member.
Each one of the bottom wall, side wall, and top wall members is provided with a peripheral edge portion which is adapted to be seated upon and fixedly secured, by means of suitable fasteners, to the front wall and ceiling members of the refrigerated cargo trailer, and the top wall member of the hollow enclosure projects axially rearwardly from the rear wall member of the hollow enclosure. In addition, the central portion of the top wall member of the hollow enclosure defines a downwardly curved or arcuate structure so as to effectively define a semi-cylindrical fluid conduit to which the forward end portion of an axially extending air distribution chute of the refrigeration cargo trailer can be fixedly but removably secured by any one of various different means. The bottom wall member of the hollow enclosure is effectively adapted to be seated upon, atop, or disposed immediately above the cooled air outlet portion of the refrigeration unit and has a flap member which may be fixedly secured within the bottom wall member of the hollow enclosure, or pivotally mounted with respect to the hollow enclosure as a result of being integrally attached thereto by means of a living hinge structure, as required.
More particularly, for example, when the new and improved universal fluid flow transitional connector is adapted to be used in conjunction with the first type of refrigeration unit wherein the rearward portion of the refrigeration unit projects through the front wall member of the refrigerated trailer so as to extend a predetermined amount into the interior cargo space of the refrigerated trailer, the pivotal disposition of the flap member with respect to the cooled air outlet portion of the refrigeration unit, is, in effect, inherently adjustable when the hollow enclosure, comprising the fluid flow transitional connector, is actually mounted upon the front wall member and the ceiling member of the refrigerated cargo trailer, so as to accommodate different refrigeration units which may project different amounts into the interior cargo space of the refrigerated trailer. On the other hand, when, for example, the new and improved universal fluid flow transitional connector is adapted to be used in conjunction with the second type of refrigeration unit wherein the rearward portion of the refrigeration unit is disposed in a coplanar or flush manner with respect to the front wall member of the refrigerated trailer, the flap member is fixed with respect to the bottom wall member of the enclosure.
Various other features and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:
Referring now to the drawings, and more particularly initially to
More particularly, with additional reference being made to
Continuing further, it is also seen that the rear wall member 124 begins to project rearwardly as the rear wall member 124 effectively approaches the top wall member 130 so as to effectively transition into the top wall member 130 whereby, as can best be seen, for example, within
It is also to be emphasized that, unlike conventional prior art systems, the air distribution chute 112 is not attached to the refrigeration unit 106, and similarly, the universal fluid flow transitional connector 100 is likewise not attached to the refrigeration unit 106 but, to the contrary, is adapted to be fixedly secured to the front wall and ceiling members, 102,104 of the refrigerated trailer. In this manner, the universal fluid flow transitional connector 100 effectively serves as an air scoop wherein, for example, the bottom wall and rear wall members 122,124 thereof effectively surround the air outlet portion 116 of the refrigeration unit 106 so as to effectively capture, channel, or funnel the cooled air outputted from the air outlet portion 116 of the refrigeration unit 106 into the air distribution chute 112. It is noted still further that in order to permit the new and improved universal fluid flow transitional connector 100 to be utilized in conjunction with various different refrigeration units which may have various different size dimensions, the width of the enclosure 120, as defined, for example, between the oppositely disposed side wall members 126, 128, may be sufficiently large such that, for example, the bottom wall and rear wall members 122,124 of the enclosure 120 can effectively surround the air outlet portion of any conventional refrigeration unit.
Still yet further, it is also to be noted that in order to permit the new and improved universal fluid flow transitional connector 100 to be utilized in conjunction with either one of the two previously noted types of conventional refrigeration units wherein a first type of refrigeration unit has its rearward portion actually projecting a predetermined amount through the front wall member of the refrigerated trailer and into the interior cargo space portion of the refrigeration trailer, or alternatively, wherein the second type of refrigeration unit has its rear wall member affixed or mounted in a substantially coplanar or flush manner with respect to the front wall member of the refrigerated trailer, it is lastly seen that the bottom wall member 122 of the new and improved universal fluid flow transitional connector 100 is sloped at a predetermined angle, as can best be appreciated, for example, from
In this manner, if the new and improved universal fluid flow transitional connector 100 is to be mounted within a refrigerated trailer wherein the rear wall member of the refrigeration unit is disposed in a coplanar or flush manner with respect to the front wall member 102 of the refrigerated trailer, then the new and improved universal fluid flow transitional connector 100 is mounted upon the front wall and ceiling members 102, 104 of the refrigerated trailer in the state shown in
Thus, it may be seen that in accordance with the principles and teachings of the present invention, there has been provided a new and improved universal fluid flow transitional connector for use in connection with refrigeration units disposed within refrigerated cargo trailers in order to fluidically connect the cooled air outlet portion of the refrigeration unit to an axially extending air distribution chute member disposed within the vicinity of the ceiling member of the refrigerated cargo trailer. In this manner, the cooled air, outputted from the refrigeration unit, can be readily conducted into the axially extending air distribution chute member such that the cooled air can be distributed throughout the entire interior cargo space of the refrigerated trailer extending from, for example, the front wall member of the refrigerated trailer to the rear wall member of the refrigerated trailer, so as to effectively maintain a substantially uniform temperature level throughout the interior cargo space of the refrigerated trailer. The new and improved universal fluid flow transitional connector is not directly attached to the cooled air outlet portion of the refrigeration unit, but, to the contrary, the bottom wall and rear wall members thereof effectively surround the same so as to effectively serve as an air scoop whereby the cooled air outputted from the air outlet portion of the refrigeration unit can be channeled or funneled into the air distribution chute. In addition, the new and improved universal fluid flow transitional connector can be used in connection with conventional refrigeration units of various different dimensions, as well as in conjunction with both types of conventional refrigeration units wherein, for example, in accordance with a first type of refrigeration unit, a rearward portion of the refrigeration unit projects a predetermined amount through the front wall member of the refrigerated trailer and into the interior cargo space of the refrigerated trailer, whereas in accordance with a second type of refrigeration unit, the rearward surface portion of the refrigeration unit is disposed in a substantially coplanar or flush manner with respect to the front wall member of the refrigerated trailer.
Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.