The present invention relates generally to latch systems, and more specifically to a latch system that can be used to monitor an engaged or disengaged status of a latch and an opened or closed status of a panel.
Various latches are available for use with enclosures. Specifically, latches are available to secure a panel relative to a frame of an enclosure. There remains a need, however, for improved latch and sensor systems that detect the condition of the latch and/or enclosure.
Aspects of the present invention are related to latch and sensor systems.
According to one aspect of the invention, a universal latch and sensor system is configured for use with an enclosure having a panel and a frame and for latching the panel relative to the frame. The system includes a latch having a body configured to be mounted to the panel or to the frame of the enclosure, the latch also having a pawl movable relative to the body throughout a range of motion including an engaging position and a disengaging position. The system also includes a sensor having a body configured to be mounted to the other of the panel or the frame of the enclosure, the sensor also having a sensing range throughout which it is capable of sensing the pawl of the latch. The sensor and the latch are configured to be mounted in any of a plurality of orientations in which the range of motion of the pawl of the latch at least partially overlaps with the sensing range of the sensor while maintaining a gap between the body of the sensor and the pawl of the latch when the pawl is in the engaging position. Also, the sensor is configured to sense the presence or absence of the pawl of the latch when the sensor and the latch are mounted in any of the orientations and when the pawl of the latch is moved in the range of motion of the pawl to any location within the sensing range of the sensor.
According to another aspect of the invention, a latch system is configured for remotely monitoring an engaged status or a disengaged status of a latch cam. The latch system includes an enclosure including the panel mounted for movement relative to a frame, the panel being movable between an opened position in which the panel is open relative to the frame and a closed position in which the panel is closed relative to the frame. The latch system also includes a latch mounted to the panel or to the frame of the enclosure with the latch cam of the latch moveable relative to the panel or to the frame between an engaged position and a disengaged position, the latch cam being configured to engage the panel relative to the frame in the engaged position when the panel is in the closed position, and the latch cam being configured to disengage the panel relative to the frame in the disengaged position to allow the panel to move to the opened position. A latch cam sensor is mounted to the other one of the panel or the frame, the latch cam sensor being configured to detect an engaged status of the latch cam when the latch cam is in the engaged position and the panel is in the closed position, and the latch cam sensor being configured to detect a disengaged status of the latch cam when the latch cam is in the disengaged position and the panel is in the opened position. The latch cam sensor is configured to generate a signal indicating the engaged status or the disengaged status of the latch cam.
According to yet another aspect of the invention, a sensor system is configured for indicating an engaged status of a latch during which access to an interior of an enclosure is restricted. The sensor system includes a sensor housing configured to be mounted to the enclosure; a sensor circuit positioned within the sensor housing; a sensor positioned within the sensor housing and coupled to the sensor circuit, the sensor being configured to detect the engaged status of the latch, and the sensor being configured to generate a signal when the engaged status of the latch is or is not detected; and a light source positioned within the sensor housing and coupled to the sensor circuit, the light source being configured to selectively illuminate in response to the signal generated by the sensor when the engaged status of the latch is or is not detected, the light source being configured to be oriented toward the interior of the enclosure, thereby illuminating the interior of the enclosure, or to be oriented outwardly relative to the interior of the enclosure, thereby being visible from outside of the enclosure.
According to still another aspect of the invention, a latch system is configured for remotely monitoring an engaged status or a disengaged status of a latch cam and a closed status or an opened status of a panel. The latch system includes an enclosure including the panel mounted for movement relative to a frame, the panel being movable between an opened position in which the panel is open relative to the frame and a closed position in which the panel is closed relative to the frame. The latch system also includes a latch cam sensor mounted to the panel or the frame, the latch cam sensor being configured to detect the latch cam when the latch cam is within a predetermined distance of the latch cam sensor in any direction, the latch cam sensor being configured to generate a signal when the latch cam is within the predetermined distance of the latch cam sensor. A latch is mounted to the other one of the panel or the frame of the enclosure with the latch cam of the latch moveable relative to the panel or to the frame, the latch cam being configured to move within the predetermined distance of the latch cam sensor.
According to another aspect of the invention, a latch system is configured for remotely monitoring an engaged status or a disengaged status of a latch cam and a closed status or an opened status of a panel. The latch system includes an enclosure including the panel mounted for movement relative to a frame, the panel being movable between an opened position in which the panel is open relative to the frame and a closed position in which the panel is closed relative to the frame. A latch is mounted to the panel or to the frame of the enclosure with the latch cam of the latch moveable relative to the panel or to the frame between an engaged position and a disengaged position, the latch cam being configured to engage the panel relative to the frame in the engaged position when the panel is in the closed position, and the latch cam being configured to disengage the panel relative to the frame in the disengaged position to allow the panel to move to the opened position. A latch cam sensor is mounted to the other one of the panel or the frame, the latch cam sensor being configured to detect an engaged status of the latch cam when the latch cam is in the engaged position and the panel is in the closed position, and the latch cam sensor being configured to detect a disengaged status of the latch cam when the latch cam is in the disengaged position and the panel is in the opened position. The latch cam sensor is configured to generate a signal indicating the engaged status or the disengaged status of the latch cam and a signal indicating the closed position or the opened position of the panel, thereby providing an indication when the latch cam is disengaged but the panel is closed.
According to yet another aspect of the invention, a latch is configured for use with a latch sensor having a magnetic switch positioned to sense when a magnet moves within a predetermined distance of the latch sensor. The latch includes a latch cam moveable between an engaged position and a disengaged position; a sleeve mounted to the latch cam, the sleeve defining a plurality of receptacles each configured to receive at least one magnet; and at least one magnet configured to be carried by the sleeve. The at least one magnet is positionable within one of the receptacles of the sleeve, the receptacle being selected depending on the orientation of the latch cam relative to the latch sensor when the magnet of the latch cam moves within the predetermined distance of the latch sensor.
According to another aspect of the invention, a latch system is configured for remotely monitoring an engaged status or a disengaged status of a latch cam and a closed status or an opened status of a panel. The latch system includes an enclosure including the panel mounted for movement relative to a frame, the panel being movable between an opened position in which the panel is open relative to the frame and a closed position in which the panel is closed relative to the frame. The latch system also includes a latch mounted to the panel or to the frame of the enclosure with the latch cam of the latch moveable relative to the panel or to the frame between an engaged position and a disengaged position, the latch cam being configured to engage the panel relative to the frame in the engaged position when the panel is in the closed position, and the latch cam being configured to disengage the panel relative to the frame in the disengaged position to allow the panel to move to the opened position. A latch cam sensor is mounted to the other one of the panel or the frame, the latch cam sensor being configured to detect an engaged status of the latch cam when the latch cam is in the engaged position and the panel is in the closed position, and the latch cam sensor being configured to detect a disengaged status of the latch cam when the latch cam is in the disengaged position and the panel is in the opened position, the latch cam sensor being configured to generate a signal indicating the engaged status or the disengaged status of the latch cam. The latch cam sensor is a contact or contactless sensor configured to detect proximity of the latch cam.
The invention is best understood from the following detailed description when read in connection with the accompanying drawings. It is emphasized that, according to common practice, the various features of the drawings are not to scale. On the contrary, the dimensions of the various features may be arbitrarily expanded or reduced for clarity. Included in the drawings are the following figures:
Although the invention is illustrated and described herein with reference to specific embodiments, the invention is not intended to be limited to the details shown. Rather, various modifications may be made in the details within the scope and range of equivalents of the claims and without departing from the invention.
Disclosed are door sensor systems configured for monitoring the status of a panel, such as a door or drawer or other moving component of an assembly or enclosure, secured by mechanical or electromechanical latches. The systems can provide the status of the panel as well as the status of the latch securing the panel, thereby avoiding a false sense of security if the panel is sensed to be closed but the latch is not engaged.
Further, as the Industrial Internet of Things (IIoT) expands, there is a growing need to electronically monitor not only the status of panels and compartments on equipment or enclosures, but also the status of the mechanical lock or latch. Accordingly, systems disclosed herein can be used in IIoT applications or monitoring or auditing the status of enclosures and latches. Also, the systems disclosed herein provide a simple low cost solution that can be applied to both new and existing mechanical locks or latches. For example, new latch and sensor systems can embody aspects of this invention. Also, features of this invention can be used to retrofit existing or installed latches (e.g., by modifying the latch to include a magnet or other sense-able component, by adding a sensor for use with an existing latch, or by otherwise retrofitting an existing or already-installed latch). Accordingly, the exemplary latches and latch sensor systems described herein can provide for latch sensing and have at least one of improved performance, reduced cost, or ease of manufacture or assembly.
While particular latch embodiments are described herein, components of the disclosed embodiments may be incorporated into any conventional latches known to one of ordinary skill in the art to achieve the advantages described herein. For example, components of the disclosed embodiments may be incorporated into those latches described in U.S. Pat. No. 4,583,775, the contents of which are incorporated herein by reference in their entirety.
Likewise, the disclosed latches may be usable on any structure, including any type of storage compartments in which it is desirable to secure the contents of the compartment. The latch is preferably for use with a panel mounted to a frame. Such a latch is configured for movement from an open position in which a panel is not latched relative to the frame, to a latched position in which the panel is latched relative to the frame, and optionally to a locked position in which the panel is pulled against the frame such that they are compressed against one another.
As will be described in greater detail below, an optional indicator light is provided for internal and/or external illumination such as when the latch is open. For example, an optional externally visible indicator light can provide device status.
Also, this invention provides a system to connect with newly-installed or existing sensors to record and monitor the status of the latch and/or the door or enclosure to which it is attached.
As mentioned above and described in further detail below, this invention provides an indication or confirmation of the secure state (e.g., locked and latched) of a latch along with the secure state of the door or enclosure, in one system. It can be used with a variety of latching solutions including cam latches, compression latches, push-to-close latches, and other latch configurations.
By incorporating an LED or other light source into the system, interior illumination of the structure can be provided when the latch is in the open state, providing additional functionality in one system.
Generally, the latch is preferably a latch for use with a panel mounted to a frame. Such a latch is configured for movement from a disengaged position in which a panel is not latched relative to the frame, to an engaged position in which the panel is latched relative to the frame.
Referring first to
Accordingly, if a particular application for the latch and sensor system requires or dictates a particular location for the sensor (e.g., the configuration in
Referring generally to the figures, and according to one aspect of the invention, a universal latch and sensor system 100 configured for use with an enclosure having a panel 102 and a frame 104 and for latching the panel 102 relative to the frame 104 is provided. The system 100 includes a latch 200 having a body configured to be mounted to the panel or to the frame of the enclosure. The latch 200 also has a pawl, such as latch cam 202, movable relative to the body throughout a range of motion including an engaging position (e.g.,
The body 208 of the latch 200 can be configured to be mounted to the panel 102 of the enclosure, and the body of the sensor 310 can be configured to be mounted to the frame 104 of the enclosure. Also, the pawl 202 of the latch 200 can be movable relative to the body 208 along an arcuate path throughout the range of motion between the engaging position and the disengaging position. Also, the body of the sensor 310 is optionally configured to be mounted to a planar surface and the arcuate path along which the pawl 202 of the latch 200 is movable is optionally oriented along a plane substantially parallel to the planar surface. Alternatively, the arcuate path along which the pawl 202 of the latch 200 is movable can be oriented along a plane angled relative to the planar surface.
The sensing range of the sensor 310 throughout which it is capable of sensing the pawl 202 of the latch can be a generally spherical range extending in all directions from the sensor 310. The sensor 310 and the latch 200 can be configured to be mounted in any of a plurality of orientations in which the range of motion of the pawl 202 of the latch 200 at least partially overlaps with the generally spherical sensing range of the sensor 310. Also, the sensor 310 can be configured to sense the presence or absence of the pawl 202 of the latch 200 when the sensor 310 and the latch 200 are mounted in any of the orientations and when the pawl 202 of the latch 200 is moved in the range of motion of the pawl 202 to any location within the generally spherical sensing range of the sensor 310.
The body of the sensor 310 may have a facing surface, such as a top surface. The pawl 202 of the latch 200 in the engaging position is optionally spaced laterally from the facing surface of the body of the sensor. In this way, there is optionally a space or gap maintained between the moving component (e.g., a pawl, such as latch cam 202) of the latch 200 and the housing 318 in which the sensor is positioned. Accordingly, in addition to avoiding contact between the sensor 310 itself (e.g., a reed switch 302 as described below) and the sensed component of the latch 200 (e.g., a magnet 206), there is also an optional space or gap or distance separating the housing 318 of the sensor 310 from the latch 200, even when the latch 200 is in the engaging position.
According to another aspect of the invention, a latch system 100 is configured for remotely monitoring an engaged status or a disengaged status of a latch 200. The latch is configured to fix a panel 102 relative to a frame 104, such that the panel 102 and the frame 104 together form an enclosure. The panel 102 is configured for movement relative to the frame 104. Specifically, the panel 102 is movable between an opened position in which the panel 102 is open relative to the frame 104 and a closed position in which the panel 102 is closed relative to the frame 104.
Mounted to the one of the panel 102 or the frame 104 of the enclosure is the latch 200, which includes a latch cam 202. The latch cam 202 of the latch 200 is moveable relative to the panel 102 or to the frame 104 between an engaged position and a disengaged position. More specifically, the latch cam 202 is configured to engage the panel 102 relative to the frame 104 when the latch cam 202 is in the engaged position when the panel 102 is in the closed position. Further, the latch cam is configured to disengage the panel 102 relative to the frame 104 when the latch cam 202 is in the disengaged position to allow the panel 102 to move to the opened position.
Mounted to the other of the panel 102 or the frame 104 of the enclosure is a latch cam sensor 310. The latch cam sensor 310 is configured to detect an engaged or disengaged status of the latch cam 202. In one embodiment, the latch cam sensor 310 detects the engaged status of a latch cam 202 when the latch cam is in the engaged position and when the panel 102 is in the closed position. The latch cam sensor 310 can detect when the latch cam 202 is within a certain range of distance relative to the latch cam sensor 310. The latch cam sensor 310 is also configured to detect a disengaged status of the latch cam 202 when the latch cam 202 is in the disengaged position and the panel 102 is in the opened position.
Additionally, the latch cam sensor 310 is configured to generate a signal indicating the engaged status or the disengaged status of the latch 200. Specifically, the latch cam sensor 310 is configured to generate a signal indicating the engaged position or disengaged position of the latch cam 202. In yet another embodiment, the latch cam sensor 310 is configured to generate a signal indicating the closed position or the opened position of the panel 102. The latch cam sensor 310 is configured to generate a signal indicating the engaged position or the disengaged position of the latch cam 202 and a signal indicating the closed position or the opened position of the panel 102, thereby providing an indication of the engaged or disengaged status of the latch 200. The latch cam sensor 310 can include at least one of an electromagnetic sensor, a button, a camera, an ultrasound sensor, a capacitive sensor, a chemical sensor, a moisture sensor, a biological sensor, a temperature sensor, a pressure sensor and a radiation sensor.
Referring now to specific embodiments selected for illustration in the drawings,
As seen in
As seen in
Additionally, the latch cam 202 of the latch 200 is moveable relative to the panel 102 or to the frame 104 and is configured to move within the predetermined distance D (
As seen in
Referring now to
In one embodiment, the magnet 206 is positionable in accordance with a directional indicator 304 of the latch cam sensor 310, generally corresponding to a position of the magnet 206 in the one of the plurality of receptacles 210. For example and as illustrated in
With the magnet 206 secured within the sleeve 202 mounted to the latch cam 202, the latch cam 202 generates a magnetic field. Correspondingly, the latch cam sensor 310 is configured to detect when the magnet 206 of the latch cam 202 enters the sensor range from any direction. In particular, the latch sensor 310 comprises a reed switch assembly 302 positioned to sense the magnet 206 when the sleeve 204 of the latch cam 202 moves within the predetermined distance D (
Generally, when the panel 102 is in a closed position and the latch is closed, the reed switch assembly 302 of the latch cam sensor 310 and the magnet 206 of the latch cam 202 are in close proximity to each other, such that the reed switch assembly 302 senses the magnetic field generated by the magnet 206, causing the reed switch assembly 302 to normally be in an open or closed status. When the latch is disengaged and the panel 102 is open, the magnet 206 of the latch cam 202 and the reed switch assembly 302 of the latch cam sensor 310 move away from one other, such that the magnetic field sensed by the reed switch assembly 302 is reduced or eliminated. Consequently, the status of the reed switch assembly 302 changes, for example from open to closed or from closed to open (
As depicted in the schematic of
For example, when the panel 102 is in the opened position, the reed switch assembly 302 detects a reduction or elimination of a magnetic field produced by the magnet 206 as it moves away from the reed switch assembly 302 when the panel 102 is opened. In response, the reed switch assembly 302 transmits a signal to the controller (not shown) and the signal is indicative of the status of the panel 102 in the opened position and additionally, that the latch 200 is in the disengaged status. Correspondingly, when the panel 102 is in the closed position, the reed switch assembly 302 detects the presence of a magnetic field produced by the magnet 206 as it moves toward the reed switch assembly 302 when the panel 102 is closed. In response, the reed switch assembly 302 transmits a signal to a controller (not shown) and the signal is indicative of the status of the panel 102 in the closed position and additionally or optionally, that the latch 200 is in the engaged status.
Such position sensing of the latch cam 202 by the latch cam sensor 310 can be accomplished by a single switch such as a single pole, double throw (SPDT) reed switch assembly 302 or a single pole, single throw (SPST) reed switch assembly 302. In other words, the position sensing is optionally accomplished with a single sensor 310 as opposed to using plural switches or sensors; for example, a single switch or sensor is optionally used to accomplish plural tasks, such as for latch position sensing and initiating a response, such as activation of light sources 308.
In one embodiment, the latch cam sensor 310 includes the reed switch assembly 302, such as a single pole, single throw switch. As seen in
In another embodiment, the latch cam sensor 310 includes the reed switch assembly 302, with a single pole, double throw switch. As seen in
Referring now to
In accordance with another aspect of the invention, a sensor system 300 is configured to indicate the engaged status of the latch 200 during which access to an interior of the enclosure is restricted. The sensor system 300 comprises a latch cam sensor 310 having a sensor housing 312 configured to be mounted to the panel 102 or the frame 104 of the enclosure. Referring now to
As discussed above, the sensor housing 312 includes a mounting portion, such as back plate 316, configured to be positioned onto the panel 102 or the frame 104 of the enclosure. For example, as seen in
Correspondingly, the top portion 318 is configured to be fixed to the back plate 316 of the sensor housing 312 (
It should be noted that the wiring or cable configuration illustrated in
The sensor circuit 306, the sensor 310, and the light source 308 are positioned within the top portion 318 of the sensor housing 312. The sensor circuit 306, the sensor 310, and the light source 308 can be at least partially encapsulated via potting within the top portion 318 of the sensor housing 312.
In addition, the top portion 318 of the sensor housing 312 may be made of clear or translucent or light transmitting material to allow for passage of light from the light source 308 within the sensor housing 312. Further, as seen in
In accordance with another embodiment, a universal latch 200 and sensor system 300 is configured for use with an enclosure having a panel 102 and frame 104 and for latching the panel 102 relative to the frame 104. Specifically, the system comprises a latch 200 having a body 208 (
Accordingly, a latch sensor according to aspects of this invention provides both door and latch status and is made to work with a wide variety of latch types and applications. Sensors can provide feedback for unsecure, secure or both conditions depending on a user's needs.
The latch and sensor system can be connected to power and ground (to switch the LEDs, for example). Additionally, it outputs two separate monitoring signals, when the reed switch is in the normally open (NO) or normally closed (NC) positions. This allows the end user to know when the switch is in either state. The state is switched by the presence of the magnetic field of the magnet that attaches to the end of a specialized cam or pawl.
The latch and sensor system communicates the latch and door status by having the NO and NC legs of the reed switch change states. The user may monitor both of these lines (via wires out from the system or a wireless interface) and when they see a change in voltage, they will know the latch status has changed. This communication can be run to a control center/data monitoring center via continuation of these data lines.
The internal switch in the sensor may be one of at least three versions; normally open, normally closed, or a single pole double throw three-wire variant. As noted, the sensor of the universal latch and sensor system can be attached to a cabinet frame or panel or other structure using tape and/or screws. The system can work with various different types of latches and can have at least 2 mm or more of compliance built in for variations in tolerance, grip length etc.
As mentioned previously, features of this invention can be embodied in new latches, latch systems, enclosures, and latch and sensor systems. Alternatively, features of this invention can be used to retrofit existing or already-installed latches (e.g., by modifying an existing latch to include a magnet or other sense-able component, by adding a sensor for use with an existing latch, and/or by otherwise retrofitting an existing or already-installed latch). Embodiments of the invention can be provided in the form of a latch, a sensor, a latch and sensor system, a latch and/or sensor kit, a partial or complete enclosure including a latch and/or sensor, a retrofit kit including a latch and/or sensor, or other configurations depending on the application.
While preferred embodiments of the invention have been shown and described herein, it will be understood that such embodiments are provided by way of example only. Numerous variations, changes and substitutions will occur to those skilled in the art without departing from the spirit of the invention. Accordingly, it is intended that the appended claims cover all such variations as fall within the spirit and scope of the invention.
This application claims priority to U.S. Provisional Application No. 63/118,389, filed Nov. 25, 2020, titled UNIVERSAL LATCH AND SENSOR SYSTEM, incorporated herein by reference in its entirety for all purposes.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2021/060719 | 11/24/2021 | WO |
Number | Date | Country | |
---|---|---|---|
63118389 | Nov 2020 | US |