Universal load-bearing hanger bracket and method for hanging a lighting fixture below a grid ceiling system at on-grid or off-grid locations

Information

  • Patent Grant
  • 6345800
  • Patent Number
    6,345,800
  • Date Filed
    Tuesday, July 27, 1999
    25 years ago
  • Date Issued
    Tuesday, February 12, 2002
    22 years ago
Abstract
A universal load-bearing hanger bracket for hanging a lighting fixture below a grid ceiling has opposed shaped hanger strips which when joined together form an elongated bracket body having a base end with a T-bar channel for securing the hanger bracket to the T-bar of the grid ceiling to thus provide an “on-grid” suspension, and a rail gripping structure above the T-bar channel for securing the hanger bracket to an optional mounting rail of a grid ceiling for an “off-grid” suspension. A hanger bracket assembly is further described wherein an electrical junction box is secured to the body of the hanger bracket and wherein a female plug having a downwardly facing plug end is provided at the bottom wall of the junction box so as to extend through the grid ceiling to provide an accessible electrical outlet next to the suspension location for the lighting fixture.
Description




BACKGROUND OF THE INVENTION




The present invention generally relates to the installation of architectural lighting fixtures, and more particularly to the suspension of lighting fixtures below a grid ceiling system and to providing an optional electrical feed at a point of suspension.




Heretofore, lighting fixtures have been supported below grid ceilings using cumbersome support hardware that is relatively difficult and costly to install. Prior methods of support involve, for example, the use of separate support members such as angle irons or unistruts which are cut to a required length at the job site. These support members are positioned on top of or above the grid ceiling at specified fixture support locations, and then they are anchored to the building superstructure by overhead load wires. (In earthquake prone areas the load wires must, in addition to supporting a vertical load, provide lateral support.) Wherever an electrical feed is required, an electrical junction box must be installed along with the anchored support member. For this purpose, commercially available mounting rails that fasten to the T-bars of the grid ceiling system are commonly used. Mounting rails installed across individual squares of the ceiling's T-bar grid structure permit the junction box to easily be located within selected grids. Sometimes a load wire is dropped directly to the mounting rail and attached by means of a wire clip, however, without independent support the load carrying capacity of such an arrangement is limited.




U.S. Pat. No. 5,484,076 to Stephen Petrushka discloses a load-bearing mounting bracket and bracket assembly used with conventional mounting rails that greatly simplifies the process of installing lighting fixtures below grid ceilings as compared to the conventional installation approaches above-described. In the Petrushka patent a saddle-shaped load-bearing mounting bracket straddles and is adjustable along the mounting rail and permits easy and secure attachment of overhead load wires to the point of suspension of the lighting fixture. The Petrushka mounting bracket can also optionally be used with an electrical junction box to permit its use at electrical feed locations as well as non-feed locations. Thus, the same mounting hardware can be used cost effectively in a variety of different installation environments to meet different installation requirements.




However, the Petrushka mounting bracket has a notable limitation: the only structure to which it can be mounted is an accessory mounting rail of the grid ceiling system. This means the bracket is limited to off-grid suspensions, that is, to suspension locations between the T-bar members of the ceiling's T-grid; where a desired suspension point falls directly on a T-bar (an on-grid suspension point) different hanging hardware must be used. The need or potential need for additional hardware increases stocking requirements and the risk that needed hardware will not be readily available at the job site when the fixtures are hung, resulting in lost time and increased labor costs.




The present invention overcomes the limitations of the Petrushka mounting bracket by providing a hanger bracket, hanger bracket assembly and method for hanging a lighting fixture from off-grid or on-grid suspension locations using the same hanging hardware, thus eliminating the need for more than one type of hanging or mounting hardware for a particular job site. The invention provides a hanger bracket that is inexpensive to manufacture and that readily and adjustably attaches to either the ceiling's T-bars or its accessory mounting rails.




The present invention also permits suspension of a lighting fixture below a grid ceiling at an electrical feed point, and addresses the labor inefficiencies of having to wire the fixture directly to an electrical junction box above the ceiling. Typically, once lighting fixtures have been hung from a grid ceiling structure, an electrical contractor must be called back to wire the fixtures at a relatively high labor charge, adding significantly to cost of the installation. Also, if the fixtures are moved, for example, to accommodate a reconfiguration of open office furniture systems, rewiring is normally required which again requires an electrician. An aesthetically pleasing installation also requires that the electrical feed be unobtrusive as possible. To accomplish this, the fixture power cord is run up to the ceiling as close to the fixture's suspension cable as possible and fed through a ceiling canopy which covers the hanging hardware and holes cut in the ceiling tiles to accommodate the hanging hardware and wires.




The present invention provides a means for hanging or moving architectural lighting fixtures in an architectural space in a manner that permits electrical feeds to be simply plugged in at the ceiling in a manner that maintains the aesthetics of the installation. Electrical feeds can thus be provided by the installer of the fixture without the need of an electrician or electrical contractor, other than to provide the initial wiring to preselected electrical feed locations.




SUMMARY OF THE INVENTION




Briefly, the invention provides for a load-bearing hanger bracket for suspending a lighting fixture from on-grid and off-grid locations within a grid ceiling system. The hanger bracket is comprised of an elongated bracket body having a base end, a top end, and at least one load bearing wire attachment point. A first attachment structure is provided at the base end of the bracket body for attaching the hanger bracket to a T-bar member of a grid ceiling at a selected location along the T-bar, while a second attachment structure is provided for optionally mounting to an accessory mounting rail connected between opposed T-bars at a selected location along the mounting rail. By providing dual attachment structures, the hanger bracket can be used to hang lighting fixtures from a T-bar of a grid ceiling system or from a mounting rail between T-bar members depending on where in the grid ceiling system the fixtures are to be located.




In a further aspect of the invention, an electrical junction box is provided with the hanger bracket to provide a hanger bracket assembly having an electrical feed next to the fixture's suspension point. In the preferred embodiment, a female plug is provided in the bottom wall of an electrical junction box so as to provide an electrical outlet at the ceiling. A ceiling canopy, which covers the hanger bracket and electrical outlet, is provided with an opening through which a male plug, provided at the end of a lighting fixture power cord, can be inserted. Using the hanger bracket assembly of the invention, a lighting fixture can easily be installed with an electrical feed and with a clean, architecturally pleasing interface at the ceiling surface.




In still another aspect of the invention, a method is provided for electrically connecting lighting fixtures suspended below a drop ceiling, such as a grid ceiling system. The method includes providing electrical outlets at preselected lighting fixture suspension locations above the drop ceiling wherein each of the electrical outlets has a female plug having a downwardly facing plug end extending to the drop ceiling next to a suspension location for the lighting fixtures. The method further includes wiring the electrical outlets so as to electrify same, and hanging lighting fixtures from the drop ceiling having power cords with a male plug end of sufficient length to reach the ceiling. After the fixtures are hung, their power cords are simply plugged into the female plugs of the pre-wired electrical outlets above the drop ceiling next to the suspension location of the fixtures. The ceiling can be provided with an array of prewired electrical outlets which can be used to install lighting fixtures at preset locations or to move lighting fixtures from one preset location to another.




Therefore, it can be seen that it is a primary object of the invention to facilitate the hanging of electric lighting fixtures below grid ceiling systems. It is a further object of the invention to reduce the hanging hardware necessary to hang lighting fixtures from various locations within the grid ceiling system. It is still another object of the invention to reduce labor costs for lighting fixture installations. It is yet a further object of the invention to facilitate the moving of lighting fixtures from one location to another beneath a drop ceiling, by eliminating the need for rewiring. Yet other objects of the invention will be apparent from the following specification in claims.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a top perspective view of a grid ceiling system and a hanger bracket assembly in accordance with the invention secured to a mounting rail of the grid ceiling for positioning the hanger bracket assembly at an off-grid location.





FIG. 1A

is a bottom perspective view of the canopy of the hanger bracket assembly which is placed against the bottom surface of the grid ceiling tile as shown in phantom lines in

FIG. 1

, and further showing how the ends of the suspension cable and power cord of the lighting fixture suspended from the hanger bracket assembly are connected at the canopy.





FIG. 2

is an enlarged perspective of the hanger bracket assembly shown in FIG.


1


.





FIG. 2A

is a top perspective, exploded view of the body of the hanger bracket of the hanger bracket assembly shown in FIG.


1


.





FIG. 3

is a side elevational view of the hanger bracket assembly shown in

FIG. 1

with the fixture suspension cable connected to the hanger bracket and with the fixture power cord plugged in at the ceiling canopy.





FIG. 4

is a rear elevational view of the hanger bracket assembly as shown in

FIG. 3

with the hanger bracket positioned differently on the mounting rail than shown in FIG.


1


.





FIG. 5

is a rear elevational view of the hanger bracket assembly shown in

FIGS. 1-4

wherein the hanger bracket is mounted to an elevated mounting rail from the junction box of the hanger bracket assembly to accommodate vertical height differences of ceiling tiles relative to their supporting T-grid.





FIG. 6

is a side elevational view thereof, showing the fixture power cord being plugged into the electrical outlet at the ceiling canopy.





FIG. 7

is a side elevational view of an alternative version of the hanger bracket assembly of the invention, showing the lighting fixture wired directly to the assembly's electrical junction box, and showing the hanger bracket of the hanger bracket assembly secured to a T-bar of the grid ceiling system for positioning the lighting fixture suspension at an on-grid location.





FIG. 8

is a rear elevational view of a hanger bracket in accordance with the invention without an electrical junction box wherein the hanger bracket is secured to the T-bar of the grid ceiling system, and showing the cross-sectional shape of the T-bar to which the hanger bracket is secured.





FIG. 9

is a side elevational view thereof.





FIG. 10

is a rear elevational view of a hanger bracket in accordance with the invention without an electrical junction box secured to a mounting rail of a grid ceiling system.





FIG. 11

is a side elevational view thereof.





FIG. 12

is a bottom perspective view of an alternative embodiment of a hanger bracket in accordance with the invention showing the hanger bracket positioned for securement to a mounting rail of a grid ceiling system for providing an off-grid suspension point.





FIG. 13

is a bottom perspective view thereof showing the hanger bracket secured to the mounting rail shown in FIG.


12


.





FIG. 14

is a top perspective view of the hanger bracket shown in

FIGS. 12 and 13

positioned for mounting the hanger bracket directly to a T-bar of a grid ceiling system.





FIG. 15

is a bottom perspective view thereof showing the hanger bracket secured to the T-bar of the grid ceiling system shown in FIG.


14


.





FIG. 16

is a bottom perspective view of the hanger bracket mounted to the T-bar of a grid ceiling system as shown in

FIG. 15

with an electrical junction box secured to the hanger bracket.











DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENT




Referring now to the drawings,

FIG. 1

shows a portion of a conventional grid ceiling system


11


having a T-bar grid


13


formed by connected T-bar members


15


,


16


which hangs from the structural ceiling (not shown) of a room by suitably spaced drop wires (also not shown). The T-bar grid supports square ceiling tiles, such as ceiling tile


17


, to form a drop ceiling within the room at a desired height from the floor.

FIG. 1

also shows an optional mounting rail


19


attached between parallel T-bar members


15


by means of mounting clips


21


which secure the ends of the mounting rail to the T-bar members. The mounting rails and clip fasteners are standard, commercially available accessories for grid ceiling systems which permit the suspension of lighting fixtures and electrical feeds at off-grid locations, that is, at locations between the T-bar members of the T-bar grid. The present invention provides a universal hanger bracket and hanger bracket assembly that can alternatively be used to suspend a lighting fixture from an accessory mounting rail


19


of a grid ceiling system (an off-grid suspension) or from the grid ceiling's T-bar members themselves (an on-grid suspension).




Referring to

FIGS. 1-4

, a hanger bracket assembly


23


is shown mounted to mounting rail


19


for suspending a lighting fixture (not shown) below ceiling tile


17


. The hanger bracket assembly includes hanger bracket


25


, an electrical junction box


27


fastened to the front of the hanger bracket by means of screw fasteners


29


, and a ceiling canopy


12


which covers the hanger bracket, the electrical feed plug-in connection described below, and the cut-out opening


81


in the ceiling tile. As best illustrated in

FIG. 2A

, hanger bracket


25


is formed by elongated shaped front and rear hanger strips


31


,


33


which are fastened together by the screw fasteners


29


to form an elongated bracket body


35


having a top end


40


, a base end


41


, and a bowed-out center portion


42


. A load wire attachment point for load wires


39


is provided at the top end of the bracket body in the form of a wire hole


37


.




Bracket body


35


has two separate attachment structures to permit attachment of the hanger bracket


25


to a grid ceiling system at on and off-grid locations. A first attachment structure is provided at the bracket body's base end


41


in the form of a T-bar channel


43


formed by opposed lower bent sections


32


,


34


of the joined hanger strips


31


,


33


. As hereinafter described, the T-bar channel at the base end of the hanger bracket permits conventional mounting of the hanger bracket to the T-bar members


15


,


16


of the ceiling's T-grid. A second attachment structure permits attachment of the hanger bracket to the grid ceiling's optional mounting rail


19


. This second attachment structure is provided in the form of rail gripping structures


45


on opposite lateral edges


47


,


49


of the center bowed-out portions of rear hanger strip


33


. These rail gripping structures include laterally extending tabs


46


having upper and lower forward extending arms


51


which provide forward facing U-shaped grips


53


sized to fit over and capture the mounting rail against the front hanger strip when the front and rear hanger strips are fastened together.




It will be appreciated that the rear hanger strip


33


as well as front hanger strip


31


can be fabricated inexpensively from a stamped metal part which is bent in its desired shape.




The body of the hanger bracket


25


is further seen to have a lighting fixture attachment element in the form of a threaded rod


55


fixed to and projecting from the horizontal bottom wall


57


of the lower bent section


32


of front hanger strip


31


. The threaded rod


55


extends through opening


59


in the bottom wall


61


of the lower bent section of rear hanger strip


33


(see

FIG. 2A

) when the hanger strips are assembled, and provides a threaded attachment for the internally threaded fitting


63


at the attachment end of the lighting fixture's suspension cable


65


. The threaded rod


55


will have sufficient length to project through the ceiling tile


17


and a first opening in the canopy


12


which, as hereinafter described, is placed on the bottom side of the ceiling tile when the lighting fixture is hung.





FIGS. 1-4

, and

FIG. 6

, additionally show the unique aspect of the invention wherein a power outlet is provided at the canopy of the hanger assembly so that the electrical feed for the lighting fixture can be plugged in by an installer at a plug connection that is unobtrusive and architecturally acceptable. With respect to this plug in feature, the lighting fixture (not shown) is provided with a power cord


67


of suitable length to reach the ceiling. The male plug


69


at the end of power cord inserts through a suitably sized second opening


75


in the ceiling canopy


12


to engage the plug end


77


of female plug


71


which is connected to bottom wall


73


of the electrical junction box


27


connector


79


. The plug end of female plug


71


lies on the inside of the canopy such that the interface between the male and female plugs cannot be seen, and such that, when the male plug is inserted through the second opening in the canopy, a clean and architecturally pleasing transition is provided between the canopy and the plug. The electrified female plug


71


can be wired at the junction box by an electrician before the fixtures are installed, and by providing an array of hanger brackets with wired power outlets above the ceiling at potential power feed locations throughout the grid ceiling system, lighting fixtures can later be moved easily to other points in the power outlet array without the need to rewire.




To install a lighting fixture with an electrical feed using the accessory mounting rail


19


of the grid ceiling system


11


for an off-grid mounting location, the hanger bracket


25


is first loosely installed on mounting rail


19


by assembling the hanger strips


31


,


33


over the mounting rail such that the mounting rail is engaged in the U-shaped openings


53


of the rail gripping structures


45


of rear hanger strip


33


. The hanger strips, along with junction box


27


, are then fastened together by screw fasteners


29


which are inserted through backwall


28


of the junction box. Before tightening the screw fasteners, the hanger bracket and junction box assembly is moved along the rail to its desired position in correspondence with the desired suspension location. By tightening up on screw fasteners


29


, the bracket and junction box can be locked into place on the mounting rail and the mounting rail then placed across T-bar members


15


at a lateral position that properly places the hanger within the ceiling grid. As best shown in

FIG. 3

, with the mounting rail and hanger assembly installed, the base end


41


of hanger bracket


25


along with the female plug


71


connected to junction box


27


will extend into an opening


81


cut into the ceiling tile to accommodate the hanger assembly and plug. Once positioned, load wires


39


are attached to the top end of the hanger bracket and the fixture hung by placing the canopy over cutout opening


81


and screwing the fitting


63


of the fixture's suspension cable


65


onto projecting threaded rod


55


which projects through the canopy. Instead of calling in an electrician to wire the electrical feed to the electrical junction box, the fixture is simply plugged in through the canopy into the electrical outlet provided by female plug


71


.





FIG. 4

shows a hanger assembly


23


secured to mounting rail


19


at a different position than shown in

FIGS. 1-3

. In

FIG. 4

, the hanger system is located on the far end of the mounting rail at a position closer to the T-bar.

FIGS. 5 and 6

show an alternative arrangement wherein the hanger bracket assembly


23


is secured to a mounting rail


19


elevated above the T-bars


15


by means of vertically adjustable extension arms


83


. Mounting rail clips with vertical adjustments as shown in

FIGS. 5 and 6

are commercially available for use with grid ceiling systems where the height of the hanger brackets must be vertically adjusted to account for variations in the design of grid ceiling systems. For example, in

FIGS. 5 and 6

, it can be seen that the acoustical ceiling tile


20


has recessed kerfed edges


22


as found in some ceiling tile designs. The recessed edges cause the ceiling tile to sit further down on the horizontal ledge


18


of T-bar


15


, which means the vertical height of the hanger bracket


25


must be lowered to provide suitable extension of hanger rod


55


and plug


71


relative to the ceiling canopy


12


. In

FIGS. 5 and 6

, this height adjustment is achieved by elevating the mounting rail using commercially available height adjustable mounting bar clips


21


a and suspending the mounting bracket from the top wall of the junction box


27


by means of a clip


85


on the top wall of the junction box. By taking advantage of the width of the box, the height of the hanger bracket and plug can be lowered without changing to a different bracket design.




In the hanging arrangement shown in

FIGS. 7-9

, the hanger assembly


23


is secured directly to a T-bar member


15


to provide an on-grid suspension location instead of an off-grid location. In these figures, T-bar


15


is engaged within the T-bar channel


43


at the base end of hanger bracket


25


. In this position it can be seen that the fixture suspension cable


65


is aligned directly with the T-bar, i.e., the suspension is “on-grid.” A suitable opening


87


is cut into adjacent ceiling tiles


17




a


,


17




b


to accommodate the base end of the hanger bracket and the fixture's power cord


89


, which for illustrative purposes, is shown in

FIG. 7

to be wired directly to the junction box


27


of the hanger assembly. The embodiment illustrated in

FIG. 7

could as well be provided with a separate electrical outlet at the canopy


12


as described above wherein the fixture is plugged in at the canopy. It is further noted that the embodiment in

FIG. 7

shows the horizontal ledge


18


of T-bar member


15


elevated in T-bar channel


43


. Such a position would coincide with the use of ceiling tiles having recessed kerfed edges as shown in FIG.


5


.





FIGS. 8-11

illustrate the use of the hanger bracket of the invention at suspension locations that do not require a separate electrical feed.

FIGS. 8 and 9

illustrate use of the hanger bracket for on-grid suspension locations, whereas

FIG. 10

show the use of the hanger bracket for suspensions at off-grid locations. In both embodiments, the hanger bracket is used alone without an electrical junction box. More specifically, in

FIGS. 8 and 9

hanger bracket


25


is mounted to T-bar


15


such that the T-bar runs through the T-bar channel


43


of the hanger bracket such that the base end of the hanger sets down into opening


87


cut into adjacent tile


17




a


,


17




b


. The hanger bracket is installed by simply assembling the opposed hanger strips


31


,


33


around T-bar member


15


at a desired location along the T-bar, and then fastening the hanger strips together by means of screw fasteners


29


,


30


. It is noted that, in this arrangement, the screw fastener


30


has been added to provide an added clamping force about the T-bar. The canopy


12




a


is then placed over the fixture threaded hanger rod


55


and the fixture suspension cable connected by means of fitting


63


which holds the canopy in place.




In

FIGS. 10 and 11

, hanger bracket


25


is mounted to the accessory mounting rail


19


at a non-feed location which is between supporting T-bar members


15


. As in the previously described embodiments, the base end


41


of the hanger bracket extends through ceiling tile


17


to receive canopy


12




a


and the fitting


63


at the end of the fixture's suspension cable


65


. Placement of the hanger bracket along the mounting rail


19


can be adjusted to locate the hanger bracket at the desired suspension point.





FIGS. 12-16

show an alternative embodiment of the invention wherein the front and rear hanger strips


95


,


97


forming the elongated bracket body of hanger bracket


91


each include a straight channel-shaped upper portion


108


,


110


having inwardly projecting side walls


103


,


105


which overlap when the hanger strips are joined together as shown in FIG.


13


. Complimentary upper cut-outs


107


,


109


are provided in each of the side walls


103


,


105


of hanger strips


95


,


97


to form an upper rail gripping channel


112


at each lateral edge of the hanger bracket for gripping a mounting rail of a grid ceiling system as illustrated in

FIGS. 12 and 13

. Additional lower complimentary cut-outs


113


,


114


,


117


,


118


, separated by tabs


120


,


122


, are provided in each hanger strip side wall to accommodate T-bars of different sizes as described below.




The base end


101


of hanger bracket body


93


is shaped to fit over a T-bar of a grid ceiling system in a manner similar to that shown and described in connection with the embodiment of the invention illustrated in

FIGS. 1-11

. Specifically, the base end of the bracket body has a T-bar channel


123


formed by opposed lower bent sections


125


,


127


of the hanger strips


95


,


97


to permit the hanger bracket to be positionably mounted to a grid ceiling's T-bar member


129


. As best shown in

FIG. 15

, the lower portion of T-bar


129


fits into T-bar channel


123


while the top box-shaped end of the T-bar fits through the bottom cut-out opening


133


formed by hanger strip cutouts


117


,


118


.




It is seen that the top end of hanger bracket body


93


also includes a wire hole


135


for receiving load wires (not shown) from the overhead ceiling structure. A L-shaped punch-out tab is further provided on the front face of front hanger strip


95


to facilitate attachment of an electrical junction box to the front of the hanger bracket as hereinafter described. In this embodiment of the hanger bracket, a lighting fixture attachment element is also provided in the form of a separate fixture attachment bolt


147


(suitably a ¾ to one inch 1/4-20 bolt), the threaded end of which is insertable through bolt hole


149


in the bottom wall of the lower bent section


125


of front hanger strip


95


. It can be seen that bottom wall


151


of this lower bent section


125


is cupped to accommodate the bolt head


148


.




Thus, like the earlier described embodiment, the embodiment of the invention illustrated in

FIGS. 12-16

provides in the same hanger bracket two attachment structures for alternatively attaching the hanger bracket to a grid ceiling system at an on-grid or off-grid location. These two attachment structures include a first attachment structure comprised of the lower bent sections


125


,


127


of the hanger strips and a separate attachment bolt


147


, and a second attachment structure comprised of mounting bar channels formed by the cut-outs


107


,


109


in the side walls of the top portion of the hanger strips.




The hanger bracket illustrated in

FIGS. 12-16

is installed at an on or off-grid location of a grid ceiling system in a manner similar to that described in connection with the hanger bracket illustrated in

FIGS. 1-11

. To secure hanger bracket


91


to a mounting rail of the grid ceiling system, that is, at an off-grid location, the front and rear hanger strips


95


,


97


are simply fitted together over the mounting rail


111


as shown in

FIGS. 12 and 13

such that the mounting rail is captured in the rail gripping channels


112


formed by the joined hanger strips. At least one screw fastener, such as screw fastener


138


, screws into one or more suitable fastener openings


139


,


141


,


143


,


145


, in the front and rear hanger strips to hold the hanger strips tightly together on the mounting rail.




To install the hanger strips on a T-bar as shown in

FIGS. 14 and 15

, the lower bent section


125


of the front hanger strip is first fitted under the T-bar with the fixture attachment bolt


147


in place in bolt hole


149


. The rear hanger strip


97


is then placed in opposition to the front hanger strip by hooking the lower bent section


127


of the rear hanger strip under the lower bent section


125


of the front hanger strip such that the threaded end of the fixture attachment bolt


147


projects through bolt hole


149


in the bottom wall


151


of the rear hanger strip's lower bent section. The two hanger strips are then fastened together by means of screw fastener


138


. In the case of oversized T-bars, tabs


120


,


122


on the hanger strips can be folded back to prevent interference between the tabs and the T-bar.




It is noted that special ceiling systems may require that spacers, such as hexnut


157


, be used on the fixture attachment bolt


147


where it projects from the base end of the hanger bracket.




As shown in

FIG. 16

, an electrical junction box


159


can be readily attached to this illustrated hanger bracket after it is secured to the grid ceiling system at either an on-grid or off-grid location. This is achieved by simply hooking projecting tab


137


on the bracket's front hanger strip


95


through a top opening


161


in the backwall of the junction box, and then fastening the junction box and two hanger strips together by means of screw fastener


138


. Fastener openings


141


,


145


on the hanger strips are provided at suitable spacings to register with screw holes found on standard junction box designs.




Attachment of a ceiling canopy, lighting fixture suspension wires, and load wires to the embodiment of the hanger bracket illustrated in

FIGS. 12-16

are accomplished in the same manner as described in connection with the earlier described embodiment of the invention.




While the present invention has been described in considerable detail in the foregoing specification, it will be understood that it is not intended that the invention be limited to such detail, except as necessitated by the following claims.



Claims
  • 1. A load-bearing hanger bracket for suspending a lighting fixture from on-grid and off-grid locations within a grid ceiling system having a T-bar grid formed by connected T-bar members to which accessory mounting rails can optionally be attached and having ceiling tiles supported by the T-bar grid, said hanger bracket comprisingan elongated baracket body having a base end, a top end, a top end, and at least one load wire attachment point, a lighting fixture attachment at the base end of said bracket body, a first attachment structure at the base end of said bracket body for attaching the hanger bracket to a T-bar member of a grid ceiling system at a selected location along said T-bar member, and a second attachment structure on said bracket body above said first attachment structure for attaching the hanger bracket to an accessory mounting rail connected between opposed T-bar of the grid ceiling system at a selected location along the mounting rail, whereby the hanger bracket can be used to hang a lighting fixture from a T-bar member of the ceiling grid or from a mounting rail attached between T-bar members in order to place the lighting fixture at desired locations within the grid ceiling system.
  • 2. The hanger bracket of claim 1 wherein the second attachment structure is located between the top and base ends of the bracket body.
  • 3. The hanger bracket of claim 1 wherein said bracket body has lateral edge portions and said second attachment structure includes a rail-gripping structure at each lateral edge of said bracket body for gripping a mounting rail of a grid ceiling system.
  • 4. The hanger bracket of claim 1 wherein said bracket body is comprised of two opposed hanger strips having opposed lower bent sections forming a T-bar channel for capturing a T-bar member of a grid ceiling system thereby providing a first attachment structure and is further comprised of fastening means for joining said opposed hanger strips together, and wherein said second attachment structure is provided on at least one of the hanger strips forming said bracket body.
  • 5. A load-bearing hanger bracket for suspending a lighting fixture from on-grid and off-grid locations within a grid ceiling system having a T-bar grid formed by connected T-bar members to which accessory mounting rails can optionally be attached and having ceiling tiles supported by the T-bar grid, said hanger bracket comprisingtwo opposed elongated hanger strips having opposed lower bent sections which when joined together form a T-bar channel for capturing a T-bar member of a grid ceiling system thereby providing a first attachment structure for attaching the hanger bracket to a T-bar, at least one fastener for joining said opposed hanger strips together to form an elongated bracket body having a base end, a top end, lateral edges, and at least one load wire attachment point at said top end, a lighting fixture attachment element projecting from the base end of said bracket body, and a rail gripping structure on at least one lateral edge of at least one of the hanger strips of said bracket body for gripping a mounting rail of a grid ceiling system, said rail gripping structure forming a second attachment structure on said bracket body for attaching the hanger bracket to a mounting rail connected between T-bars of the grid ceiling system at a selected location along the mounting rail, whereby the hanger bracket can be used to hang a lighting fixture from a T-bar member of the ceiling grid or from a mounting rail attached between T-bar members in order to place the lighting fixture at desired on-grid or off-grid locations within the grid ceiling system.
  • 6. The hanger bracket of claim 5 wherein each of said rail gripping structures is in the form of forward facing U-shaped grips on opposite lateral edges of one of said hanger strips, said U-shaped grips being sized to fit over a mounting rail of a grid ceiling system.
  • 7. The hanger bracket of claim 6 wherein said gripping structure is formed by a tab laterally extending from each lateral edge of one of said hanger strips, said tab having upper and lower forward extending arms which form said forward facing U-shaped grips.
  • 8. The hanger bracket of claim 5 wherein said hanger strips each include an upper channel shaped portion having inwardly extending sidewalls which overlap when the hanger strips are joined together, and wherein said rail gripping structure is provided by complimentary cut-outs in the sidewalls of said hanger strips which form a rail gripping channel in the bracket body of the hanger bracket.
  • 9. A load-bearing hanger bracket assembly for suspending a lighting fixture with an electrical feed from on-grid and off-grid locations within a grid ceiling system having a T-bar grid formed by connected T-bar members to which accessory mounting rails can optionally be attached and having ceiling tiles supported by the T-bar grid, said hanger bracket assembly comprisingan elongated bracket body having a base end, a top end, and at least one load wire attachment point, an electrical junction box attached to the said bracket body, a lighting fixture attachment element projecting from the base end of said bracket body, a first attachment structure at the base end of said bracket body for attaching the hanger bracket assembly to a T-bar member of a grid ceiling at a selected location along said T-bar member, and a second attachment structure on said bracket body above said first attachment structure for attaching the hanger bracket assembly to a mounting rail connected between T-bars of the grid ceiling system at a selected location along the mounting rail, whereby the hanger bracket assembly can be used to hang a lighting fixture from a T-bar member of the ceiling grid or from a mounting rail attached between T-bar members in order to place the lighting fixture and an electrical feed thereto through said junction box at desired on-grid and off-grid locations within the grid ceiling system.
  • 10. The load-bearing hanger bracket assembly of claim 9 wherein said junction box has a bottom wall and wherein the hanger bracket assembly further comprises a female plug connected to the bottom wall of said junction box, said female plug having a downwardly facing plug end for receiving a male plug of a power cord of a lighting fixture suspended from the hanger bracket assembly.
  • 11. The load-bearing hanger bracket assembly of claim 10 further comprising a canopy for covering a ceiling tile of the grid ceiling system at the location of the hanger bracket assembly, said canopy having a first opening for permitting the lighting fixture attachment element of the bracket body to project therethrough, and a second opening sized to permit the male plug of a lighting fixture power cord to plug into the plug end of the female plug connected to said junction box next to the point of suspension of the lighting fixture.
  • 12. The hanger bracket assembly of claim 9 wherein the bracket body of said hanger bracket assembly has lateral edge portions and wherein said second attachment structure includes a rail gripping structure on each lateral edge portion of said bracket body for gripping a mounting rail of a grid ceiling system.
  • 13. The hanger bracket assembly of claim 12 wherein said bracket body is comprised of two opposed hanger strips having shaped base ends for capturing a T-bar member of a grid ceiling system thereby providing a first attachment structure, and is further comprised of fastening means for joining said opposed hanger strips together and wherein said second attachment structure is provided on at least one of the hanger strips forming said bracket body.
  • 14. A hanger bracket assembly for suspending a lighting fixture with a plug-in electrical feed from a grid ceiling system having a T-bar grid formed by connected T-bar members, said hanger bracket assembly comprisinga bracket body having a base end and at least one load wire attachment point, an electrical junction box attached to the bracket body, said electrical junction box having a bottom wall proximate to the base end of said bracket body, a female plug connected to the bottom wall of said junction box, said female plug having a downwardly facing plug end for receiving a male plug of a power cord of a lighting fixture suspended from the hanger bracket assembly, a lighting fixture attachment element projecting from the base end of said bracket body, and an attachment structure on said bracket body for attaching the hanger bracket assembly to a grid ceiling.
  • 15. The hanger bracket assembly of claim 14 further comprising a canopy for covering a ceiling tile of the grid ceiling system at the location of the hanger bracket assembly, said canopy having a first opening for permitting the lighting fixture attachment element of the bracket body to project therethrough, and a second opening sized to permit the male plug of a lighting fixture power cord to plug into the plug end of the female plug connected to said junction box next to the point of suspension of the lighting fixture.
  • 16. A method of electrically connecting lighting fixtures to a drop ceiling comprisingproviding electrical outlets at pre-selected lighting fixture suspension locations above the drop ceiling wherein each of said electrical outlets has a female plug having a downwardly facing plug end extending through the drop ceiling next to a suspension location for the lighting fixtures, wiring the electrical outlets so as to electrify same, hanging lighting fixtures from the drop ceiling having power cords with a male plug end of sufficient length to reach the ceiling, and plugging the male end of the power cords of the lighting fixtures into the female plugs of the prewired electrical outlets above the drop ceiling next to a suspension location of the lighting fixtures.
  • 17. The method of claim 16 wherein a canopy is placed over the suspension location of each lighting fixture having an electrical outlet for providing a clean interface between the ceiling and the lighting fixture suspension and electrical connection, said canopy having an opening for receiving the male plug of the fixture's power cord.
  • 18. The method of claim 17 wherein an array of pre-wired electrical outlets is provided above said drop ceiling to permit lighting fixtures to be moved to different locations on the ceiling without the need to rewire.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 60/094,328 filed Jul. 27, 1998.

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5341276 Shen Aug 1994 A
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5957574 Hentz et al. Sep 1999 A
Provisional Applications (1)
Number Date Country
60/094328 Jul 1998 US