Claims
- 1. A universal liquid handling system to dispense fluids into the test sites of one or more sample carriers comprising:
a work area having a plurality of discrete work stations for performing lab work; carrier alignment structure at one or more work stations configured to removably receive and secure one of the sample carrier at a respective discrete position therein; a frame assembly positioned about the work area; a movable support system movably coupled to the frame assembly and including
a sample carrier positioning mechanism configured to move and position the one or more sample carriers to and from the respective discrete position of the respective work station, and into and out of engagement with the respective carrier alignment structure thereof, and a first liquid dispensing device configured to selectively dispense discrete quantities of fluid, in the range of microliter to milliliter volumes, into the test sites of the one or more sample carriers secured in the respective alignment structure of the respective work station; and a removable second liquid dispensing peripheral system adapted to be positioned within said work area at at least one of the discrete work stations, and including a support platform having respective carrier alignment structure to removably receive and secure sample carriers therein by the sample carrier positioning mechanism at the respective discrete position of the work station, said second liquid dispensing peripheral system being operationally independent of the first liquid dispensing device and being adapted to selectively dispense discrete quantities of fluid, in the range nanoliter to microliter volumes, into the test sites of sample carrier positioned therein.
- 2. The universal liquid handling system according to claim 1, wherein
said second liquid dispensing device is adapted to dispense fluids in the range of about one (1) nanoliter to about ten (10) microliters.
- 3. The universal liquid handling system according to claim 2, wherein
said first liquid dispensing device is adapted to dispense fluids in the range of aboutone (1) microliter to about ten (10) milliliters.
- 4. The universal liquid handling system according to claim 1, wherein
said sample carrier includes standardized microtiter-plates, and said carrier alignment structure is adapted to receive and secure the standardized microtiter-plates.
- 5. The universal liquid handling system according to claim 2, wherein
at least one work station conforms to a Society of Bimolecular Screening (SBS) lab ware site.
- 6. The universal liquid handling system according to claim 3, wherein
said carrier alignment structure is adapted to conform with an SBS standard microtiter-plate lab ware site.
- 7. The universal liquid handling system according to claim 6, further including:
mounting hardware enabling removable mounting of said peripheral system to an SBS standard lab ware site.
- 8. The universal liquid handling system according to claim 1, wherein
said second liquid dispensing peripheral system is a non-contact-type liquid dispenser.
- 9. The universal liquid handling system according to claim 8, wherein
said first liquid dispensing device is a contact-type liquid dispenser.
- 10. The universal liquid handling system according to claim 8, wherein
said second liquid dispensing peripheral system includes a fluid control component to aspirate fluids therein, and dispense fluids from one or more non-contact dispense nozzles, and a motion control component for positioning of the one or more non-contact dispense nozzles to selectively dispense the aspirated fluids into a targeted test site of a mounted sample carrier.
- 11. The universal liquid handling system according to claim 10, wherein
said second liquid dispensing peripheral system further includes an operation interface component coupled between the fluid control component and the motion control component for stand-alone or remote control operation of the fluid control component and the motion control component.
- 12. The universal liquid handling system according to claim 10, wherein
said fluid control component includes a hybrid valve apparatus that enables fluid aspiration, fluid dispensing and fluid switching to transfer fluid from a fluid reservoir and through the one or more non-contact dispense nozzles to the targeted test sites.
- 13. The universal liquid handling system according to claim 12, wherein
said fluid control component includes an aspiration source in fluid communication with a first aspiration port of the hybrid valve apparatus, and a dispensing source in fluid communication with a first dispensing port of the hybrid valve apparatus, and said hybrid valve apparatus including
a valve assembly movable between an aspiration condition and a dispensing condition, and a manifold device providing a fluid aspiration conduit having in fluid communication with the aspiration source through said first aspiration port thereof, and a second aspiration port in selective fluid communication with the valve assembly to selectively aspirate a liquid sample slug from the reservoir into a discrete sample path when the valve assembly is in the aspiration condition, said manifold device further providing a fluid dispensing conduit in fluid communication with the dispensing source through said first dispensing port thereof, and a second dispensing port in selective fluid communication with the valve assembly to selectively dispense at least one droplet of the liquid sample slug from the sample path when the valve assembly is in the dispensing condition,
wherein, in the aspiration condition, said sample path is out of fluid communication with the dispensing source and, in the dispensing condition, said sample path is out of fluid communication with the aspiration source.
- 14. The universal liquid handling system according to claim 13, wherein
said manifold device includes a stator face containing the second aspiration port and the second dispensing port, and said valve assembly includes a valve body having a contact face slideably contacting the stator face at a stator-contact interface for sliding sealed contact between
the aspiration condition, fluidly coupling the second aspiration port to the sample path, and the dispensing condition, fluidly coupling the second dispensing port to the sample path.
- 15. The universal liquid handling system according to claim 14, wherein
said contact face of the valve body includes
an aspiration channel, fluidly coupling the second aspiration port to the sample path through the aspiration channel, in the aspiration condition, and a dispensing channel, fluidly coupling the second dispensing port to the sample path through the dispensing channel, in the dispensing condition.
- 16. The universal liquid handling system according to claim 15, wherein
at least one of said valve body and said manifold device is rotatable about a rotation axis extending substantially perpendicular to the stator-contact interface to rotate said contact face, said aspiration channel and said dispensing channel relative to the stator face between the aspiration condition and the dispensing condition.
- 17. The universal liquid handling system according to claim 16, wherein
said dispensing channel and said aspiration channel extend in a direction substantially radially about said rotational axis.
- 18. The universal liquid handling system according to claim 17, wherein
said manifold device includes
a primary passage having an upper communication port terminating at the stator face, and an opposite end in fluid communication with a respective nozzle having a dispensing orifice configured to dispense said droplet, and a source conduit having an upper communication opening terminating at the stator face, and an opposite end in fluid communication with the reservoir.
- 19. The universal liquid handling system according to claim 18, wherein
said contact face of the valve body includes a sample channel forming at least a portion of the sample path, said sample channel fluidly coupling the second aspiration port of the aspiration conduit to the upper communication opening of the source conduit, in the aspiration condition, and fluidly coupling the second dispensing port of the dispensing conduit to the upper communication port of the primary passage, in the dispensing condition.
- 20. The universal liquid handling system according to claim 19, wherein
said manifold device includes a flush passage having an upper flush port terminating at the stator face, and an opposite end in fluid communication with a flush source, and said contact face of the valve body includes a flush channel fluidly coupling the flush port of the flush passage to the upper communication port of the primary passage, in the aspiration condition, to flush said respective nozzle, and fluidly coupling the flush port to the upper communication opening of the source conduit, in the dispensing condition.
- 21. The universal liquid handling system according to claim 10, wherein
said motion control component includes a base member supporting said support platform thereon such that when said base member is strategically positioned at the discrete work station, said respective carrier alignment structure removably receives and secures the sample carrier therein at the respective discrete position.
- 22. The universal liquid handling system according to claim 21, wherein
said motion control component further includes a motion controller device, supporting the one or more liquid dispense nozzles, and positioning the same for said selective dispense of the discrete quantities of fluid into the targeted test site.
- 23. The universal liquid handling system according to claim 22, wherein
said motion controller device includes a control post configured for movement along a three-axis X-Y-Z Cartesian coordinate system.
- 24. The universal liquid handling system according to claim 23, wherein
said motion controller device includes a rail system and stepper motor device which cooperate with the control post to move the one or more nozzles independently along the X, Y and X axis.
- 25. The universal liquid handling system according to claim 24, wherein
the carrier alignment structure and the support platform of the second liquid dispensing peripheral system cooperate to provide a Society of Bimolecular Screening (SBS) standard microtiter-plate lab ware site at the respective discrete position.
- 26. The universal liquid handling system according to claim 25, wherein
each of the work stations conform to a Society of Bimolecular Screening (SBS) lab ware site, the second liquid dispensing peripheral system includes mounting hardware enabling removable mounting of said peripheral system to an SBS standard lab ware site.
- 27. The universal liquid handling system according to claim 23, wherein
said motion controller device is one of linear motion control based, servo control based and pneumatic control based.
- 28. The universal liquid handling system according to claim 23, wherein
said one or more nozzles are provided by a plurality of non-contact dispense nozzles each having one end fluidly coupled to the fluid control component and an opposite end terminating at a dispensing orifice configured to dispense said droplet.
- 29. The universal liquid handling system according to claim 28, wherein
said fluid control component includes a hybrid valve apparatus fluidly coupled between one or more fluid reservoirs and the one ends of the plurality of the non-contact dispense nozzles to enable fluid aspiration, fluid dispensing and fluid switching to transfer fluid from selected fluid reservoir and through selected dispense nozzles to the targeted test sites.
- 30. The universal liquid handling system according to claim 13, wherein
said dispensing source includes drop-on demand ink-jet printing valving.
- 31. The universal liquid handling system according to claim 30, further including
said ink-jet printing valving is one of a thermal ink-jet valve, a solenoid ink-jet valve, a piezoelectric ink-jet valve, and a pneumatic pilot valve.
- 32. The universal liquid handling system according to claim 13, wherein
said dispensing source includes one of a syringe-type metering device, a piezoelectric-type metering device, a thermoelectric-type metering device and a positive displacement-type metering device.
- 33. The universal liquid handling system according to claim 32, wherein
said syringe-type metering device includes a multiple selector valve connecting a single syringe-type metering device to multiple fluid paths.
- 34. The universal liquid handling system according to claim 33, wherein
said aspiration source includes one of a diaphragm pump-type metering device, an electromechanical piston-type metering device actuated by a motor with sub microliter resolution, a vacuum source-type metering device and a peristaltic pump-type metering device.
- 35. The universal liquid handling system according to claim 13, wherein
said aspiration source includes a plurality of aspiration actuators, and said dispensing source includes a plurality of dispensing actuators to transfer fluid from a plurality of fluid reservoirs to a plurality of test sites on a substrate surface, and said manifold device including a plurality of fluid aspiration conduits each having a first aspiration port in fluid communication with a corresponding aspiration actuator, and a second aspiration port terminating at the stator face for selective fluid communication with the valve assembly to selectively aspirate a respective liquid sample slug from a corresponding reservoir of sample fluid into discrete sample paths when the valve assembly is in the aspiration condition, said manifold body further defining a plurality of fluid dispensing conduits each having a respective first dispensing port in fluid communication with a corresponding dispensing actuator, and a second dispensing port terminating at the stator face for selective fluid communication with the valve assembly to selectively dispense at least one droplet of the corresponding liquid sample slug from the corresponding sample path when the valve assembly is in the dispensing condition wherein, in the aspiration condition, each respective sample path is out of fluid communication with the respective dispensing actuator and, in the dispensing condition, each respective sample path is out of fluid communication with the respective aspiration actuator.
- 36. A removable secondary liquid dispensing module for use with an existing, automated liquid handling system defining a work area having a plurality of discrete work stations, each said work station providing a lab ware site and including alignment structure enabling the removable securing standardized microtiter-plates at respective lab ware site, each said microtiter-plate having a plurality of test sites therein, said automated liquid handling system further including a plate positioning mechanism configured to move and position said microtiter plates to and from the lab ware sites of the respective work stations thereof and into engagement with the respective carrier alignment structure thereof, and a primary liquid dispensing device configured for selective contact-type dispensing of discrete quantities of fluid, in the range of about one (1) microliter to about ten (10) milliliters into the test sites of the microtiter plates secured in the respective alignment structure of the respective work station, said removable secondary liquid dispensing module comprising:
a base member dimensioned to fit substantially within a footprint of a work station; mounting hardware adapted to removably secure said base member in said work station; a support platform affixed to said base member, and configured to support a microtiter-plate; an alignment mechanism configured to removably receive and secure said a microtiter-plate therein by the plate positioning mechanism of the automated liquid handling system, said support platform and alignment mechanism cooperating to provide a lab ware site; and a secondary liquid dispensing device, independent of the primary liquid dispensing device, adapted for selective non-contact-type dispensing of discrete quantities of fluid, in the range of about one (1) nanoliter to about ten (10) microliters, into the test sites of said microtiter-plate.
- 37. The secondary liquid dispensing module according to claim 36, further including:
a fluid control component adapted to aspirate fluids therein from a fluid reservoir, and to dispense fluids therefrom, and a motion control component having a plurality of non-contact dispense nozzles fluidly coupled to said fluid control component to selectively dispense the aspirated fluids into selected the targeted test sites of the microtiter-plate.
- 38. The secondary liquid dispensing module according to claim 37, further including:
an operation interface component coupled between the fluid control component and the motion control component for stand-alone or remote control operation of the fluid control component and the motion control component.
- 39. The secondary liquid dispensing module according to claim 37, wherein
said fluid control component includes a hybrid valve apparatus that enables fluid aspiration, fluid dispensing and fluid switching to transfer fluid from one or more fluid reservoirs, and through selected non-contact dispense nozzles to the targeted test sites.
- 40. The secondary liquid dispensing module according to claim 39, wherein
said fluid control component includes an aspiration source in fluid communication with a first aspiration port of the hybrid valve apparatus, and a dispensing source in fluid communication with a first dispensing port of the hybrid valve apparatus, and said hybrid valve apparatus including
a valve assembly movable between an aspiration condition and a dispensing condition, and a manifold device providing a fluid aspiration conduit having in fluid communication with the aspiration source through said first aspiration port thereof, and a second aspiration port in selective fluid communication with the valve assembly to selectively aspirate a liquid sample slug from the reservoir into a discrete sample path when the valve assembly is in the aspiration condition, said manifold device further providing a fluid dispensing conduit in fluid communication with the dispensing source through said first dispensing port thereof, and a second dispensing port in selective fluid communication with the valve assembly to selectively dispense at least one droplet of the liquid sample slug from the sample path when the valve assembly is in the dispensing condition,
wherein, in the aspiration condition, said sample path is out of fluid communication with the dispensing source and, in the dispensing condition, said sample path is out of fluid communication with the aspiration source.
- 41. The secondary liquid dispensing module according to claim 40, wherein
said manifold device includes a stator face containing the second aspiration port and the second dispensing port, and said valve assembly includes a valve body having a contact face slideably contacting the stator face at a stator-contact interface for sliding sealed contact between
the aspiration condition, fluidly coupling the second aspiration port to the sample path, and the dispensing condition, fluidly coupling the second dispensing port to the sample path.
- 42. The secondary liquid dispensing module according to claim 41, wherein
said contact face of the valve body includes
an aspiration channel, fluidly coupling the second aspiration port to the sample path through the aspiration channel, in the aspiration condition, and a dispensing channel, fluidly coupling the second dispensing port to the sample path through the dispensing channel, in the dispensing condition.
- 43. The secondary liquid dispensing module according to claim 42, wherein
at least one of said valve body and said manifold device is rotatable about a rotation axis extending substantially perpendicular to the stator-contact interface to rotate said contact face, said aspiration channel and said dispensing channel relative to the stator face between the aspiration condition and the dispensing condition.
- 44. The secondary liquid dispensing module according to claim 43, wherein
said dispensing channel and said aspiration channel extend in a direction substantially radially about said rotational axis.
- 45. The secondary liquid dispensing module according to claim 41, wherein
said manifold device includes
a primary passage having an upper communication port terminating at the stator face, and an opposite end in fluid communication with a respective nozzle having a dispensing orifice configured to dispense said droplet, and a source conduit having an upper communication opening terminating at the stator face, and an opposite end in fluid communication with the reservoir.
- 46. The secondary liquid dispensing module according to claim 45, wherein
said contact face of the valve body includes a sample channel forming at least a portion of the sample path, said sample channel fluidly coupling the second aspiration port of the aspiration conduit to the upper communication opening of the source conduit, in the aspiration condition, and fluidly coupling the second dispensing port of the dispensing conduit to the upper communication port of the primary passage, in the dispensing condition.
- 47. The secondary liquid dispensing module according to claim 46, wherein
said manifold device includes a flush passage having an upper flush port terminating at the stator face, and an opposite end in fluid communication with a flush source, and said contact face of the valve body includes a flush channel fluidly coupling the flush port of the flush passage to the upper communication port of the primary passage, in the aspiration condition, to flush said respective nozzle, and fluidly coupling the flush port to the upper communication opening of the source conduit, in the dispensing condition.
- 48. The secondary liquid dispensing module according to claim 37, wherein
said motion control component includes a base member supporting said support platform thereon such that when said base member is strategically positioned at the discrete work station, said alignment mechanism removably receives and secures the microtiter-plate therein at the respective discrete position.
- 49. The secondary liquid dispensing module according to claim 48, wherein
said motion control component further includes a motion controller device movably mounted to said base member for movement of the plurality of non-contact dispense nozzles above the mounted microtiter-plate for said selective dispense of the discrete quantities of fluid into the targeted test sites.
- 50. The secondary liquid dispensing module according to claim 49, wherein
said motion controller device includes a control post configured for movement along a three-axis X-Y-Z Cartesian coordinate system.
- 51. The secondary liquid dispensing module according to claim 50, wherein
said motion controller device includes a rail system and stepper motor device which cooperate with the control post to move the plurality of dispense nozzles independently along the X, Y and X axis.
- 52. The secondary liquid dispensing module according to claim 50, wherein
said motion controller device is one of linear motion control based, servo control based and pneumatic control based.
- 53. The secondary liquid dispensing module according to claim 50, wherein
each non-contact dispense nozzle includes one end fluidly coupled to the fluid control component and an opposite end terminating at a dispensing orifice configured to dispense said droplet.
- 54. The secondary liquid dispensing module according to claim 53, wherein
said fluid control component includes a hybrid valve apparatus fluidly coupled between one or more fluid reservoirs and the one ends the non-contact dispense nozzles to enable fluid aspiration, fluid dispensing and fluid switching to transfer fluid from selected fluid reservoir and through selected dispense nozzles to the targeted test sites.
- 55. The secondary liquid dispensing module according to claim 40, wherein
said dispensing source includes drop-on demand ink-jet printing valving.
- 56. The secondary liquid dispensing module according to claim 55, further including
said ink-jet printing valving is one of a thermal ink-jet valve, a solenoid ink-jet valve, a piezoelectric ink-jet valve, and a pneumatic pilot valve.
- 57. The secondary liquid dispensing module according to claim 40, wherein
said dispensing source includes one of a syringe-type metering device, a piezoelectric-type metering device, a thermoelectric-type metering device and a positive displacement-type metering device.
- 58. The secondary liquid dispensing module according to claim 57, wherein
said syringe-type metering device includes a multiple selector valve connecting a single syringe-type metering device to multiple fluid paths.
- 59. The secondary liquid dispensing module according to claim 40, wherein
said aspiration source includes one of a diaphragm pump-type metering device, an electromechanical piston-type metering device actuated by a motor with sub microliter resolution, a vacuum source-type metering device and a peristaltic pump-type metering device.
- 60. The secondary liquid dispensing module according to claim 40, wherein
said aspiration source includes a plurality of aspiration actuators, and said dispensing source includes a plurality of dispensing actuators to transfer fluid from a plurality of fluid reservoirs to a plurality of test sites on a substrate surface, and said manifold device including a plurality of fluid aspiration conduits each having a first aspiration port in fluid communication with a corresponding aspiration actuator, and a second aspiration port terminating at the stator face for selective fluid communication with the valve assembly to selectively aspirate a respective liquid sample slug from a corresponding reservoir of sample fluid into discrete sample paths when the valve assembly is in the aspiration condition, said manifold body further defining a plurality of fluid dispensing conduits each having a respective first dispensing port in fluid communication with a corresponding dispensing actuator, and a second dispensing port terminating at the stator face for selective fluid communication with the valve assembly to selectively dispense at least one droplet of the corresponding liquid sample slug from the corresponding sample path when the valve assembly is in the dispensing condition wherein, in the aspiration condition, each respective sample path is out of fluid communication with the respective dispensing actuator and, in the dispensing condition, each respective sample path is out of fluid communication with the respective aspiration actuator.
- 61. The secondary liquid dispensing module according to claim 36, wherein
the alignment mechanism and the support platform cooperate to provide a Society of Bimolecular Screening (SBS) standard microtiter-plate lab ware site.
RELATED APPLICATION DATA
[0001] This application is a continuation-in-part application based upon patent application Ser. No. 09/689,5548 (Attorney Docket No. INVDP001), naming Johnson et al. as inventors, filed Oct. 11, 2000, and entitled HYBRID VALVE APPARATUS AND METHOD FOR LIQUID HANDLING, the entirety of which is incorporated herein by reference in its entirety for all purposes.
[0002] The present application also claims priority under 35 U.S.C. §119 to U.S. Provisional Application Serial No. 60/318,245 (Attorney Docket No. INVDP004P), naming Johnson et al. inventors, and filed Sep. 7, 2001, and entitled UNIVERSAL NON-CONTACT DISPENSE PERIPHERAL FOR LIQUID HANDLING, the entirety of which is incorporated herein by reference in its entirety for all purposes.
Provisional Applications (1)
|
Number |
Date |
Country |
|
60318245 |
Sep 2001 |
US |
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09689548 |
Oct 2000 |
US |
Child |
10237916 |
Sep 2002 |
US |