The present invention relates to the attachment of teeth to a cutter wheel of a tree stump removal machine. More particularly, it relates to a symmetric pocket for attaching a tooth to a cutter wheel.
Immense horsepower cutting machines have been used for decades in the tree service industry to remove tree stumps from the ground. These immense horsepower cutting machines have a rotating cutter wheel assembly that is repeatedly positioned onto an exposed section of the tree stump to grind the stump into wood chips for subsequent removal. Such cutting machines continue to be the preferred device for removing and recycling tree stumps.
These stump cutting machines generally consist of a motor that rotates a cutter wheel provided with cutting teeth. The cutting teeth are circumferentially mounted around the periphery of the cutter wheel. In particular, the cutting teeth are removably positioned on opposite sides of the cutter wheel and are held in place by a pocket having a bolt/fastener mechanism. In this regard, the cutting teeth are populated on either side of the cutting wheel to assist in efficiently grinding tree stumps. To this end, the pocket is configured to bolt onto a face of the cutter wheel in securing a cutting tooth to the cutter wheel.
A prior art cutter wheel assembly is generally illustrated at 10 in
The right hand pocket 20 and the left hand pocket 30 are removably attached to the cutter wheel 12 by a pair of bolts 40 (one of which is shown in
During a cutting operation, the cutting teeth 22, 32 experience wear. Given this situation, the cutting teeth 22, 32 must be replaced periodically. Replacement of the cutting teeth 22, 32 requires removal of the bolts 40 and the nuts 42 that secure the pockets 20, 30 to the cutter wheel 12. In some instances, the pockets 20, 30 will also show wear. For example, pockets 20, 30 worn at the leading edges 26, 36 (i.e., at a forward position adjacent the periphery 18 of the wheel 12) can result in the corresponding respective tooth 22, 32 becoming loose. Accordingly, replacing the right hand tooth 22, for example, will often times also require replacing the right hand pocket 20. Because the pockets 20, 30 have flat leading edges 26, 36, respectively, to provide clearance during cutting, replacement of the pockets 20, 30 requires that the orientation of the leading edges 26, 36 be maintained. Consequently, to replace either worn teeth 22, 32 or worn pockets 20, 30 it is imperative that the leading edges 26, 36 be positioned outward to provide cutting clearance.
Significantly, whenever the prior art pockets 20, 30 are removed, either to replace the teeth 22, 32, or to replace the pockets 20, 30, it is imperative that allowance be made for cutting clearance (i.e., positioning the leading edges 26, 36 adjacent the peripheral edge 18 of the cutter wheel 12). This situation arises because the pockets 20, 30 each have a trailing edge 56, 58, respectively, that is not suited to accommodate the teeth 22, 32, or to provide cutting clearance. Additionally, the pockets 20, 30 can experience uneven wear. Therefore, swapping the right hand pocket 20 to the left face 16, and vice versa, while allowing for cutting clearance, potentially mates pockets 20, 30 having wear that is not proportional to the wear of the teeth 22, 32. This situation poses the problem of potentially loose fitting teeth 22, 32 which is inherently dangerous with these powerful cutting machines. Hence, replacing a worn tooth 22 or 32 requires keeping track of the orientation of the prior art pockets 20, 30, and this is both bothersome and time consuming. Further, if appropriate (i.e., new, or unworn) pockets 20, 30 are not available, then the affected teeth 22, 32 must be taken out of service. Accordingly, the efficiency of the cutter wheel assembly 10 is diminished in the presence of a diminished tooth 22, 32 population.
Immense horsepower stump cutting machines are useful tools for the efficient, economic, and environmentally sound practice of tree stump removal. Because these immense horsepower cutting machines deliver immense torque to the cutting teeth, replacement of the cutting teeth is common. To this end, the efficient and safe replacement of cutting teeth is directly related to the productive operation of the cutting machine. Therefore, a need exits for a universal pocket that is symmetric, offering cutting clearance at both the leading and trailing edges.
One aspect of the present invention relates to a universal pocket for attaching a tooth to a cutter wheel of a tree stump removal machine. The pocket defines opposing wheel and exterior faces, opposing planar leading and trailing edges, a tooth receiving slot, a counter sunk bore, and a threaded bore. The tooth receiving slot is linearly formed in the wheel face and extends between the planar leading edge and the planar trailing edge. The counter sunk bore extends between the exterior face and the wheel face and has an enlarged diameter adjacent to the exterior face. The threaded bore extends between the exterior face and the wheel face. In particular, the bores are located on either side of the tooth receiving slot and equidistant between the planar leading and trailing edges. In this regard, the pocket is symmetric with respect to a line bisecting the bores.
Another aspect of the present invention relates to a tool assembly attachable to a cutter wheel of a tree stump removal machine. The tool assembly includes a tooth and a pocket. The tooth has a cutting head and a shank depending from the head. The pocket defines opposing wheel and exterior faces, opposing planar leading and trailing edges, a tooth receiving slot, a counter sunk bore, and a threaded bore. The tooth receiving slot is linearly formed in the wheel face, extending between the planar leading edge and the planar trailing edge, and adapted to couple to the tooth shank. The counter sunk bore extends between the exterior face and the wheel face and has an enlarged diameter adjacent to the exterior face. The threaded bore extends between the exterior face and the wheel face. In particular, the bores are located on either side of the tooth receiving slot and equidistant between the planar leading and trailing edges. In this regard, the pocket is symmetric with respect to a line bisecting the bores.
Yet another aspect of the present invention relates to a method of replacing teeth on a cutter wheel of a stump removal machine. The method includes providing a first pocket attached to a first face of the cutter wheel and a second pocket attached to a second face of the cutter wheel, each pocket defining a tooth receiving slot linearly formed in a wheel face and extending between a planar leading edge and a planar trailing edge, the planar leading edges positioned at a periphery of the cutter wheel. The method additionally includes removing the first pocket and the second pocket from the cutter wheel, and removing the first tooth from the first pocket. The first pocket is rotated by 180 degrees with respect to its tooth receiving slot. A new first tooth is placed into the tooth receiving slot of the first pocket. The first pocket is re-assembled to the first face of the cutter wheel and the second pocket to the second face of the cutter wheel to secure the new first tooth and the second tooth. After attachment, the first planar trailing edge of the first pocket is adjacent the periphery of the cutter wheel.
Embodiments of the invention are better understood with reference to the following drawings. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
An exemplary cutter wheel assembly according to one embodiment of the present invention is illustrated at 60 in
The cutter wheel 62 is generally circular and includes a first face 72 and a second face 74 on either side of a peripheral edge 76. In addition, the cutter wheel 62 includes bolt holes 78 and 79 that are configured to accept bolts 70, 71, respectively. In one embodiment, the bolt holes 78, 79 are non-threaded through-holes that permit bolts 70, 71, respectively, to pass through the cutter wheel 62 as they thread into the pockets 68a and 68b, as described below. In any regard, the cutter wheel 62 is typically formed of a hardened metal, for example hardened steel, and is configured to rotate in one direction under high torque provided by an immense horsepower cutting machine (not shown). The uni-directional direction of rotation is indicated by arrow 80.
The pockets 68a and 68b are preferably identical. Specifically, either pocket 68a or 68b is configured to secure either of the first tooth 64 or the second tooth 66 (with the resulting combination of pocket/tooth being referred to herein as a “tool assembly”). In accordance with the present invention, the pockets 68a and 68b have a symmetry that permits their placement on either of faces 72 or 74, or alternately, permits their removal and rotation by 180 degrees prior to replacement on the same faces 72, 74. Given this symmetry, the pocket 68a is described below with the understanding that the pocket 68b is identical in form and function.
The pocket 68a has an exterior face 82 and forms a threaded bore 90 and a counter sunk bore 92. The bores 90, 92 extend perpendicularly through the exterior face 82 to a wheel face 93 (referenced generally in
The universal nature of the pockets 68a, 68b is best described with reference to the various sides or edges defined thereby. More particularly, the pocket 68a defines a counter sunk side 96 adjacent the counter sunk bore 92 and a threaded side 98 adjacent the threaded bore 90. Additionally, the pocket 68a defines a leading edge 100 and a trailing edge 102, the edges 100, 102 intersected by the tooth receiving slot 94. The leading edge 100 and the trailing edge 102 are preferably similarly shaped. That is to say, the leading edge 100 and the trailing edge 102 are substantially planar, and as shown, the edges 100, 102 are substantially parallel to one another. With reference to the orientation of
Significantly, the pockets 68a, 68b are configured to provide cutting clearance in either orientation (i.e., either the leading edge 100 adjacent to the peripheral edge 76 or the trailing edge 102 adjacent to the peripheral edge 76). In contrast to the prior art pockets, the pockets 68a, 68b can be rotated 180 degrees with respect to a respective face 72, 74, or the pockets 68a, 68b can be swapped interchangeably between the faces 72, 74. That is to say, the pockets 68a, 68b are universal pockets that are rotatably symmetric about the bores 90, 92 and symmetric about the edges 100, 102. In vivid contrast, the prior art pockets provide cutting clearance in only one orientation (with leading edge 26 outward as in
The symmetric features of the pockets 68a, 68b can be better understood with a description of the pocket 68b positioned on the second face 74. With reference again to
Pocket 68a according to one embodiment of the present invention is illustrated in
In one embodiment, the tooth receiving slot 94 is itself symmetric. For example, in one preferred embodiment the first slot side 114 is orthogonal to the slot base 118 and the second slot side 116 is also orthogonal to the slot base 118. In another embodiment, the first slot side 114 intersects with the slot base 118 at an angle between 90 degrees and 180 degrees and the second slot side 116 intersects with the slot base at an angle between 90 degrees and 180 degrees. In an alternate preferred embodiment, the tooth receiving slot 94 defines the sides 114, 116 so as to frictionally accept and conform to a cutting tooth (not shown). In any regard, in a preferred configuration, the first slot side 114 is substantially a mirror image of the second slot side 116, and in this manner, the tooth receiving slot 94 has symmetry.
The pocket 68a is orientated in
A tool assembly according to one embodiment of the present invention is illustrated at 130 in
The tooth receiving slot 94 is configured to conformably and symmetrically accept the shank 132. In one embodiment, the shank 132 is matingly engaged by the tooth receiving slot 94 as the tool assembly 130 is secured to the cutter wheel 62 (
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.