This application claims priority of the German patent application DE 10 2011 119 410.3, entitled “Universelle Belegt-Wippe für Hängeförderanlage” and filed on Nov. 21, 2011, which is fully incorporated herewith by reference.
The present invention relates to a universally applicable occupancy rocker, or seesaw, capable of detecting, in an overhead-conveyor system, whether an accumulation line is completely filled (occupied). In this case, the accumulation line is occupied and cannot be filled additionally. An occupancy rocker in accordance with the invention is used, for example, if hanging goods are sorted and delivered to so-called discharge bars. The discharge bars are parts of the overhead-conveyor system. Starting at a specific position on this bar, an occupancy notification needs to be issued since otherwise the line would fill up, and collisions with still passing hanging goods on a main conveying line could occur. With another application, the hanging goods are transported and accumulated by means of an (overhead) conveyor capable to accumulate. With still another application, the hanging goods are supplied in cycles to a conveyor, which is not capable of accumulating, i.e. the hanging goods are moved downstream. In this case, arrival of the hanging goods at a downstream end of the conveyor needs to be detected, since then no other hanging goods are allowed to be supplied to the conveyor at an upstream end. The present invention particularly relates to an overhead-conveyor system comprising the occupancy rocker.
Typically, light sensors are used in order to implement this occupancy functionality. The light sensors are arranged in a region where an emitted ray of light is reflected back from the hanging goods to the light sensor and subsequently detected. However, the light sensors have the general disadvantage of not responding to all colors, which is particularly disadvantageous with regard to the fashion industry. Thus, if the hanging goods have a specific color, it might be that no, or only an insufficient, ray of light is reflected so that no occupancy signal is detected, generated and output even though an occupancy state is present. Another disadvantage of the light sensors is to be seen in that operators can walk, or even stand, beneath the perpendicularly orientated light sensors. The overhead conveyor is typically arranged above head height. In this case, a control outputs a wrong notification since it does not detect the hanging goods but the operators.
Of course, there are mechanical solutions as well. One mechanical solution, for example, is to be seen in rockers (seesaws). Mechanical rockers are disadvantageous in that they do not allow the to-be-accumulated hanging goods to pass due to their dead weight in some cases. For example, if the rocker is used with an inclined discharge bar, on which discharge bar the hanging goods slide to a collection point being located deeper, hanging goods of very light weights, which possibly are not sliding well in general, might not lift the rocker in order to pass the rocker. In this case, the (light) hanging goods are stopped at the rocker and do not reach the actual accumulation region located down-stream relative to the rocker.
Another disadvantage of conventional mechanical rockers is to be seen in that each of the rockers needs to be adapted to a specific application and needs to be set correspondingly. Particularly in the fashion industry, there are different hanging sides. In some countries the hanging goods are hung from the left onto the overhead conveyor and, thus, are moved “chest in front” (hanging side at the left). In other countries, the conveyor is hung from the right (hanging side at the right). In dependence on the widths of the hanging goods (as seen in a conveying direction), the geometrical lengths of the rockers need to be adapted to the to-be-accumulated hanging goods. This results, under certain circumstances, in that up to 10 or more different rocker lengths need to be on stockage. This is an enormous disadvantage in the light of standardization and warehouse management. It also represents a source of errors during the planning process of the system. Therefore, one often falls back on electrically actuated light sensors although, in this case, the above mentioned disadvantages are present.
Therefore, it is an object of the invention to provide an improved universally applicable occupancy rocker.
This object is generally solved by an occupancy rocker for indicating an occupied state of an accumulation line for hanging conveying goods, wherein the accumulation line is arranged adjacent downstream to the rocker, wherein a plurality of conveying goods is transported downstream actively or passively in a hanging state, wherein each of the conveying goods hangs on a hanger, comprising: an inquiry sword having a long body, wherein a longitudinal extension of the long body comprises a first end and an opposite second end, wherein a continuous opening is provided in the body, the opening preferably being arranged closer to the second end than to the first free end, wherein the sword is arranged within a region which is crossed by the conveying goods when the conveying goods pass the rocker; and a bearing comprising a socket, which is preferably orientated horizontally, the socket reaching through the opening of the sword, wherein the sword, in a normal state when the sword is not in contact with one of the hangers, is supported in a downwardly hanging manner, and wherein the sword is pivotally supported about the socket for being long-term lifted by means of an accumulated conveying good into the occupied state.
According to another aspect of the invention it is disclosed a rocker for indicating an occupancy state of an accumulation line in an overhead-conveyor system configured for transporting hanging conveying goods, wherein the accumulation line is to be arranged downstream adjacent to the rocker, wherein a plurality of the conveying goods is transported downstream actively or passively in a hanging manner, wherein each of the conveying goods hangs on a hanger, the rocker comprising: an inquiry sword having a long body, wherein a longitudinal extension of the long body comprises a first end and an opposite second end, wherein a continuous opening is provided in the body, wherein the sword is to be arranged within a region which is crossed by the conveying goods when the conveying goods pass the rocker; a bearing comprising a socket, the socket reaching through the opening of the sword, wherein the sword, in a normal state when the sword is not in contact with one of the hangers, is supported in a downwardly hanging manner, and wherein the sword is pivotally supported about the socket for being long-term lifted by means of an accumulated conveying good into the occupied state; and a lug which is connected to the second end of the sword and which continues the sword in the longitudinal direction, wherein the lug has a slotted hole extending along the longitudinal direction of the sword.
According to still another aspect of the invention it is disclosed a rocker for indicating an occupancy state of an accumulation line in an overhead-conveyor system configured for transporting hanging conveying goods, wherein the accumulation line is to be arranged downstream adjacent to the rocker, wherein a plurality of the conveying goods is transported downstream actively or passively in a hanging manner, wherein each of the conveying goods hangs on a hanger, the rocker comprising: an inquiry sword having a long body, wherein a longitudinal extension of the long body comprises a first end and an opposite second end, wherein a continuous opening is provided in the body, wherein the sword is to be arranged within a region which is crossed by the conveying goods when the conveying goods pass the rocker; and a bearing comprising a socket, the socket reaching through the opening of the sword, wherein the sword, in a normal state when the sword is not in contact with one of the hangers, is supported in a downwardly hanging manner, and wherein the sword is pivotally supported about the socket for being long-term lifted by means of an accumulated conveying good into the occupied state, wherein the sword comprises a recess being arranged coaxially relative to the socket.
According to still another aspect of the invention it is disclosed a rocker for indicating an occupancy state of an accumulation line in an overhead-conveyor system configured for transporting hanging conveying goods, wherein the accumulation line is to be arranged downstream adjacent to the rocker, wherein a plurality of the conveying goods is transported downstream actively or passively in a hanging manner, wherein each of the conveying goods hangs on a hanger, the rocker comprising: an inquiry sword having a long body, wherein a longitudinal extension of the long body comprises a first end and an opposite second end, wherein a continuous opening is provided in the body, wherein the sword is to be arranged within a region which is crossed by the conveying goods when the conveying goods pass the rocker; and a bearing comprising a socket, the socket reaching through the opening of the sword, wherein the sword, in a normal state when the sword is not in contact with one of the hangers, is supported in a downwardly hanging manner, and wherein the sword is pivotally supported about the socket for being long-term lifted by means of an accumulated conveying good into the occupied state; wherein the sword comprises rib-like slots, which are distributed along the longitudinal direction at distances and which allow adaption of a length of the sword by breaking off an undesired part of the sword
The rocker in accordance with the invention is formed modularly. A sword of the rocker can be arranged both to the left and to the right relative to a discharge bar, but also relative to a conveyor. Thus, it does not matter from which side the conveying goods are hung onto the conveyor. The rocker can be mounted easily and can be adapted on site, for example, with regard to the length of the sword.
In accordance with a preferred embodiment the rocker further includes a lug which is connected to the second end of the sword and which continuous the sword in the longitudinal direction.
The lug has several functions. The lug can be used for attaching a balance weight for reducing the effective weight of the sword which acts on passing hangers. The lug can also be used as a trigger for a (proximity) sensor.
Preferably, the lug has a slotted hole extending along the longitudinal direction of the sword.
The slotted hole allows simple displacement of a balance weight in order to set a condition faster, in which condition the lug and the sword are almost in balance, wherein the weight of the sword predominates.
In particular, the sword, or the lug, has a recess, which has preferably a circular-arc shape, the recess being arranged coaxially relative to the socket. The recess can interact with a stationary pin which in turn limits the maximum deflection of the sword so that the sword always returns safely to its rest point and is always safely deflected, or stays deflected, during passage of one of the hangers.
With another preferred embodiment, the sword, or the lug, is configured to interact with a proximity sensor which detects whether the first free end of the sword is deflected permanently upward due to contact with a resting one of the hangers.
The proximity sensor is arranged such that the operator can cross the rocker of the occupancy-signaling device without triggering the sensor. The sensor is only triggered by the sword or the lug being typically arranged overhead height.
With another embodiment, the rocker further comprises a frame, to which frame the proximity sensor and the bearing are fixed, wherein the frame can be fixed to the accumulation line, and wherein the socket is arranged such that the sword is arranged laterally and horizontally displaced relative to the accumulation line.
The proximity sensor is part of the rocker and can be delivered as a unit so that the sword needs to be mounted on the bearing from the right side on the construction site.
Preferably, a pin is additionally provided which is stationary attached to the frame, in particular with a horizontal orientation, transversely, preferably perpendicular, to the longitudinal direction of the accumulation line, the pin engaging the recess having the circular-arc shape and thus delimiting the maximum deflection of the sword.
With another advantageous embodiment, the sword comprises rib-like slots along the longitudinal side, the slots being distributed in distances and allowing adaption of a length of the sword by breaking off an undesired part of the sword.
In particular, the body of the sword is formed like a plate.
Further, an overhead conveyor having an accumulation line is disclosed, wherein the occupancy rocker of the present invention is provided at an upstream end of the accumulation line.
It is clear that the above mentioned and still to be explained features are not only applicable in the respectively given combination but also in other combinations or alone without departing from the scope of the present invention.
Embodiments of the invention are illustrated in the drawings and will be explained in more detail hereinafter.
The rocker 10 in accordance with the invention is used for allowing detection of the filling state of the accumulation line 14. The rocker 10 comprises an (inquiry) sword 20. The rocker 10 can comprise a lug 22 preferably extending oppositely relative to the sword 20. The sword 20 can be supported pivotally about a pivotal axis 24 which is realized by a (bushing-type) bearing 26 (cf. also
It is clear that the length of the accumulation line 14 can influence the length of the sword 20. It is further clear that the length of the sword 20 is dependent on the width of the conveying goods 16 in the direction X. If the conveying goods 16 (in the direction X) are very broad, a relative distance between neighboring hangers 18 is correspondingly big. Thus, it can be imaged that, at a very big distance, neighboring hangers 18 do not deflect the rocker 10, or the sword 20 thereof, because the sword 20 engages the space between the neighboring hangers 18 without being lifted although the accumulation line 14 is already filled up. This means that the length of the sword 20 becomes bigger and bigger, the broader the to-be-accumulated conveying goods 16 are. However, the length of the sword 20 can be set with the present invention in a simple manner by cutting the sword 20 on the construction site correspondingly, as will be explained in more detail below. For this purpose, the sword 20 comprises, for example, regularly distanced slots 78 being orientated transversely relative to the longitudinal direction of the sword 20.
The
The rocker 10 comprises a frame 38 which in the present case, for example, comprises a C-shaped cross section (cf.
The rocker 10 further comprises a sensor 40 in terms of a proximity switch, or proximity sensor, 42 which is also arranged at the frame 38. The proximity sensor 42 uses one or more sensors which respond, preferably in a non-contacting manner, to an approach, i.e. without direct contact in particular. Proximity switches are used in the field of overhead conveyors for detecting positions (in the present case, for example, of the lug 22) and also as triggers of safety measures. There are different types of proximity switches. Inductive proximity switches exist which respond to the occurrence of an eddy current in the context of both ferromagnetic and also non-magnetic, but metallic, objects. Capacitive proximity switches exist which also respond to non-conductive materials. Magnetic proximity switches exist (e.g., Reed switches or Reed contacts) responding to a magnetic field. Optical proximity switches exist responding to light reflections. Further, light barriers exist. Supersonic proximity switches receive reflections of a supersonic signal. With electromagnetic proximity switches a resonant frequency of an oscillating circuit changes under approximation so that it can respond to both conductive and also non-conductive materials.
In the present example of
The rocker 10 of
The lug 22 can comprise a slotted hole 50 which is suitable for receiving a tare weight (not illustrated). The slotted hole 50 extends, preferably in the longitudinal direction of the sword 20. The balance weight (not shown) in the slotted hole 50 can be arranged such that only a fraction of the weight of the sword 20 acts on the hanger 18, in order to reduce the weight of the sword 20 which effectively acts on the hanger 18. In this case, at the side of the lug 22, so many weights are attached until almost an equilibrium is generated, similarly as with a conventional pendulum scale, wherein the side of the sword 20—relative to the pivotal axis 24—is still heavier.
The sword 20 is arranged with its deepest point 30 of the contour of the sword 20 in a passage region 52 which is always crossed by the passing hangers 18 and which causes lifting of the sword 20 if one of the hangers 18 passes the sword 20.
Both the pin 46 and the bearing 26, at which bearing 26 the sword 20 and the lug 22 rest freely rotatable, can be threaded for being connected stationary to the frame 38 by means of nuts 46. The sword 20 and the lug 22 can be connected rigidly to each other by means of nut-screw-connections 54, 56. Alternatively, the sword 20 and the lug 22 can be formed integrally.
The use of the rocker 10 in the context of a clip conveyor 60 will be explained below with common reference to the
With common reference to the
The body 70 of the sword 20 comprises a first end 72 and a second end 74 being arranged oppositely in a direction of a longitudinal extension 76 of the body 70. The first end 72 is the free end of the sword 20 and serves for inquiring the hangers 18. The second end 74 serves for receiving the bearing 26. A substantial part of the body 70 is formed like a plate having slots 78 (cf. sectional view of
In the region of the second end 74 the plate-like body 70 transists to a connecting and bearing region, which is not designated in more detail, being illustrating enlarged in
The recess 48 is arranged coaxially relative to the pivotal axis 24. It is clear that the recess 48 does not necessarily need to be formed like a circle. Merely the edges of the recess 48 in a circumferential direction are significant because these edges, together with the pin 46, delimit the maximum deflection of the sword 20.
With common reference to the
In the top view of
The bearing 26 comprises a base plate 88 and a socket 90, which is preferably orientated perpendicular thereto. The base plate 88 can have additional openings 82″ which are arranged such that they map the openings 82 and 82′ of the sword and the lug 22, in order to connect the sword 20, the lug 22 and the base plate 88 rigidly to each other by means of nut-screw connections 54-56. In this case, the right end of the socket 90 (cf.
A base module of the sword 20 has a maximum length for providing different required lengths of the sword 20. This length is perforated, preferably in regular distances, by means of the slots 78 so that on the construction site a suitable rocker 10 can simply be formed of a rocker 10 which might be too long. The problem of a too high dead weight of the sword 20 (undesired accumulation of light conveying goods 16) can be solved by means of the lug 22 by attaching additional balance weights thereto.
With the above given description of the invention, identical parts and features have been designated by the same reference numerals, wherein the disclosures contained in the entire description can be roughly transferred to parts and features having identical reference numerals. Attitudes such as “above”, “below”, “lateral”, “vertical”, “horizontal” etc. refer to the immediately described figures and are to be roughly transferred to new attitudes, if position changes.
Further, it is to be noted that indications of directions and orientations have been used which refer to designations typically used in (intra) logistics. Hence, the length direction (conveying direction) is designated by “X”, the depth (width) is designated by “Z” and the (logical) height is designated by “Y”. The figures respectively show a corresponding (Cartesian) coordinate system X, Y, Z.
Therefore, what is claimed is:
Number | Date | Country | Kind |
---|---|---|---|
102011119410.3 | Nov 2011 | DE | national |