Information
-
Patent Grant
-
6672020
-
Patent Number
6,672,020
-
Date Filed
Friday, March 15, 200223 years ago
-
Date Issued
Tuesday, January 6, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Ramirez; Ramon O.
- Schulterbrandt; Kofi
Agents
-
CPC
-
US Classifications
Field of Search
US
- 052 199
- 052 200
- 052 19
- 052 20
- 052 21
- 052 64
- 052 66
- 052 72
-
International Classifications
-
Abstract
A roof scuttle is provided which is adapted to be easily installed on any curb on a roof which curb may be existing, pre-formed or formed on the roof at the time of installation. The roof scuttle has a rectangular frame with an outwardly extending drip flange and the bottom of the frame is placed flat on the curb and the inside wall of the frame of the roof scuttle secured to the curb. This eliminates any external fastening of the roof scuttle to the roof which can cause leakage problems and also provides a more secure and safe installation. One embodiment of the roof scuttle uses a wood frame supplied with the roof scuttle which frame is useful for transportation of the roof scuttle and also for installations requiring a wood frame curb. The roof scuttle may be installed over irregular shaped openings, existing roof scuttles, and wide or narrow concrete, wood or metal curbs.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to horizontal hinged door assemblies such as roof scuttles and, in particular, to roof scuttles which may easily be installed on roof curbs by unskilled labor to replace existing scuttles or on pre-built or built-on-site roof curbs to cover any shape opening on any roof surface and which scuttles are attached to the roof from the inside of the scuttle.
2. Description of Related Art
Horizontal hinged (covers) doors are commonly used for roof scuttles, automatic fire vents, ceiling access doors, basement doors and other access doors. The present invention will be directed for convenience to roof scuttles which are used to provide access to a roof but it will be appreciated to those skilled in the art that the invention is applicable to other horizontal hinged doors and other devices which do not open such as skylights.
Roof scuttles are ruggedly built for long, dependable service and generally comprise a rectangular frame which surrounds the opening to be covered with the frame being hinged to a door for motion of the door between an open and closed position. The conventional roof scuttle has a vertical sheet metal inner wall with an outwardly extending 90° horizontal nailing flange at the bottom of the wall which flange is nailed or otherwise secured to the roof deck through holes provided in the flange. A curb such as a wooden beam forms the outer wall of the frame which is connected to a cap flashing. Roofing materials are then used to waterproof the outer wall of the frame typically by rolling the roofing along the roof surface and then up the vertical walls (curb) of the frame and securing the roofing material to the curb. When the roofing material is secured installation is complete.
Securing the roofing material to the roof scuttle frame requires experienced and skilled labor to properly waterproof the scuttle. A number of patents have issued in this area relating to forming a waterproof seal between a waterproof roofing material and the scuttle frame surrounding a roof opening. In U.S. Pat. No. 5,960,596, a roofing device is shown for sealing the roofing material to a roof scuttle having a curb wherein the roofing material is wrapped over an elongated resilient filler piece which is snuggly inserted into a filler channel between a wall flange and a top flange of the scuttle. A conventional roof scuttle is shown herein in
FIG. 2
wherein the inner surface
19
a
of the roof scuttle is bent 90° to form a base flange
23
which may be adhesively sealed and nailed or screwed in a conventional manner to the roof through openings
23
a
. The roof surface and outer wall curb
18
a
of the roof scuttle are covered with a roofing material which is then secured in place against the outer wall
18
a
. Another similar sealing system for a conventional roof scuttle is shown in U.S. Pat. No. 4,941,300. In U.S. Pat. No. 4,781,008 a frame assembly is shown for surrounding an opening in a building surface and for securing a waterproof roofing material to the frame assembly. All the above patents are hereby incorporated by reference.
While standard roof scuttles are designed for easy installation for both new and existing construction, the installation generally requires skilled labor to waterproof the scuttle. To install a new roof scuttle on an existing roof opening, the old scuttle is removed and any surrounding roofing materials removed to expose the existing opening. If the opening is irregular, wood or concrete may be used to properly size the opening to receive the new roof scuttle. The curb is waterproofed and the new scuttle securely fastened to the top of the curb using the nailing flange and a sealant under the flange as required. To complete the installation, roofing materials are then used to waterproof the outer wall of the scuttle as shown in U.S. Pat. No. 5,960,596, supra. Installation of a conventional roof scuttle therefore requires skilled labor, possible modifications to the roof and securing the roof scuttle using an external flange which may leak if not properly waterproofed.
Another problem with existing scuttle designs is that specifications vary in foreign countries and it has been found that the scuttles are improperly mounted on the roof or existing curbs leading to leakage and mechanical difficulties.
Bearing in mind the problems and deficiencies of the prior art, it is one object of the present invention to provide a roof scuttle for enclosing a roof opening which roof scuttle is easily installed by unskilled labor on any size pre-formed curb or curb formed on-site surrounding the roof opening.
It is another object of the present invention to provide a number of methods for installing a roof scuttle to cover a variety of openings in a roof which methods are easily performed by unskilled labor to provide a reliable waterproof seal.
It is an additional object of the present invention to provide a roof scuttle which is secured to a curb on the roof by anchor straps from the inside of the roof scuttle which provide an enhanced waterproof installation and are more secure than conventional scuttles using external fasteners such as nails and screws.
Still other objects and advantages of the invention will in part be obvious and will in part be apparent from the specification.
SUMMARY OF THE INVENTION
The above and other objects, which will be apparent to those skilled in art, are achieved in the present invention which relates in one aspect to a roof scuttle for enclosing a roof opening comprising:
a plurality of elongate rectangular shaped frame members having a vertical outer wall and an opposed vertical inner wall and a connecting horizontal upper wall and a connecting horizontal lower wall and a downwardly and outwardly angled drip flange along the vertical outer wall and preferably at or near the junction of the outer wall and lower wall, which said frame members are connected together to form a rectangular scuttle frame, the scuttle frame having a front and a back and two opposed sides and an opening therebetween;
a hinge;
a door having a top, bottom and side edges, said door being hinged to the frame for motion of the door between an open position and a closed position;
the inner wall of the frame members preferably having openings therein to secure one end of an anchor strap therein with the other end of the anchor strap being secured to a curb surrounding the roof opening; and
wherein the lower wall of the frame member is positioned on the curb and secured to the curb and preferably the anchor strap secured to both the inner wall of the frame and to the curb securing the roof scuttle to the curb.
In another aspect of the invention a method is provided for installing a roof scuttle to cover a roof opening comprising the steps of:
providing a curb surrounding a roof opening to be enclosed by a roof scuttle;
supplying a roof scuttle comprising:
a plurality of elongate rectangular shaped frame members having a vertical outer wall and an opposed vertical inner wall and a connecting horizontal upper wall and a connecting horizontal lower wall and a downwardly and outwardly angled drip flange along the vertical outer wall and preferably at or near the junction of the outer wall and lower wall, which said frame members are connected together to form a rectangular scuttle frame, the scuttle frame having a front and a back and two opposed sides and an opening therebetween;
a hinge;
a door having a top, bottom and side edges, said door being hinged to the frame for motion of the door between an open position and a closed position;
the inner wall of the frame members preferably having openings therein to secure one end of an anchor strap with the other end of the anchor strap being secured to a curb surrounding the roof opening; and
wherein the lower wall of the frame member is positioned on the curb and secured to the curb and preferably the anchor strap secured to both the inner wall of the frame and to the curb securing the roof scuttle to the curb;
positioning the lower wall of the roof scuttle on the curb; and
securing the frame member to the curb preferably by securing one end of the anchor strap in the inner wall of the roof scuttle and the other end to the curb.
In yet another aspect of the invention the roof scuttle frame member is made from two pieces of sheet metal which are configured and secured together to form the frame member. A spacer/brace member is also preferably positioned in the frame opening to strengthen the frame.
In a further aspect of the invention the roof scuttle frame member is formed by extrusion.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of the invention believed to be novel and the elements characteristic of the invention are set forth with particularity in the appended claims. The figures are for illustration purposes only and are not drawn to scale. The invention itself, however, both as to organization and method of operation, may best be understood by reference to the detailed description which follows taken in conjunction with the accompanying drawings in which:
FIG. 1
is a perspective view of a roof scuttle of the invention.
FIG. 2
is a perspective view of a roof scuttle of the prior art.
FIG. 3
is an elevational cross-sectional view of
FIG. 1
taken along lines
3
—
3
.
FIG. 4
is a cross-sectional view taken along lines
4
—
4
of
FIG. 3
showing the cross-section of a frame member of a roof scuttle of the invention fabricated from sheet metal and including, in phantom, a wood frame which is used in shipping the roof scuttle and which can also be used to frame the roof opening for installation of the roof scuttle.
FIG. 4A
shows a plan cross-sectional view taken along lines
4
A—
4
A of FIG.
4
.
FIG. 4B
shows a cross-sectional view of another frame member used to make a roof scuttle of the invention.
FIG. 4C
shows a cross-sectional view of an extruded frame member used to make a roof scuttle of the invention.
FIG. 5
is a schematic elevational view of a frame member and door of a roof scuttle of the invention.
FIG. 5A
is a schematic elevational view of a frame member and door of a roof scuttle of the prior art.
FIG. 5B
is a schematic elevational view of the conventional roof scuttle of
FIG. 5A
installed on a roof with roofing material to waterproof the roof scuttle.
FIG. 6
is a schematic elevational view of a roof scuttle of the invention installed on a concrete curb.
FIG. 7
is a schematic elevational view of a roof scuttle of the invention installed on an extra-wide concrete curb using a wood frame to secure the roof scuttle to the concrete curb.
FIG. 8
is a schematic elevational view of a roof scuttle of the invention installed on a metal roof curb.
FIG. 9
is a schematic elevational view of a roof scuttle of the invention installed on a wood curb.
FIG. 10
is a schematic elevational view of a roof scuttle of the invention retrofitted on an existing roof scuttle curb without disturbing the roof seal.
FIGS. 11A and 12A
are perspective views of exemplary anchor straps which may be used to secure the roof scuttle of the invention to a curb on a roof.
FIGS. 11B and 12B
are elevational views of a roof scuttle of the invention secured to a roof curb using the anchor straps of
FIGS. 11A and 12A
.
FIGS.
13
A and
13
A′ are plan and elevational views, respectively, of another exemplary anchor strap.
FIG. 13B
is an elevational view of a roof scuttle of the invention secured to a roof curb using the anchor strap of FIGS.
13
A and
13
A′.
DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
In describing the preferred embodiment of the present invention, reference will be made herein to
FIGS. 1-13B
of the drawings in which like numerals refer to like features of the invention.
Referring to
FIG. 1
, a roof scuttle of the invention is shown generally as
10
. The scuttle has a cover or door
11
which is hinged by hinge
13
to the roof scuttle frame shown generally as
12
. The roof scuttle frame
12
comprises an outer wall
18
, a horizontal flange wall or apron
20
, a vertical side wall
21
and a downwardly outwardly angled drip flange
22
. The frame has a top curb
17
and an inner wall
19
. Connecting lower wall
29
is not shown in this view. The inner wall
19
of the frame has openings
16
for accommodating an anchor strap wherein one end of the clip is secured in the opening and the other end secured to a curb on the roof on which the roof scuttle is positioned. The scuttle of the invention also has a spring lift mechanism
14
rotably held by a bracket
14
a
to the inner frame wall
19
and by bracket
14
b
to the door
11
to facilitate opening and closing of the roof door. A rotatable support strut shown as
15
engages L-slot
27
during opening and closing and maintains the roof door of the scuttle in an open position until it is desired to close the roof scuttle door. A door handle is shown as
28
. Also shown is a lock
24
and gasket
25
which travels around the door and sits on curb
17
to seal the door when closed.
Referring to
FIG. 2
, a roof scuttle of the prior art is shown generally as
49
. A horizontal top curb
17
is connected to vertical outer wall
18
and horizontal flange
20
which is connected to a top flange
21
and which ends in a downwardly outwardly extending drip edge flange
22
. The prior art roof scuttle has a curb
18
a
ending at nailing flange
23
(with nail openings
23
a
) which nailing flange is formed by bending the inner wall
19
a
90° at the lower end. The curb
18
a
is typically rigid fiberboard insulation. The roof scuttle has a door
11
, lock
24
, lift spring mechanism
14
and brackets
14
a
and
14
b
and support strut
15
, L-slot
27
and door handle
28
as shown in FIG.
1
.
Referring now to
FIG. 3
, a roof scuttle
10
of the invention is shown in an open position whereby support strut
15
is secured in L-slot
27
. Door handle
28
would be used to disengage the support strut to close the door
11
when desired.
The door
11
is shown having a hinge
13
, insulation
26
and a locking device
24
. A gasket
25
travels around the door periphery and seals the door
11
against the roof scuttle curb
17
of the frame when closed.
The frame comprises a horizontal curb
17
, an outer wall
18
, a horizontal flange wall or apron
20
, a vertical side wall
21
and a downwardly outwardly extending drip edge flange
22
. The frame has an inner wall
19
and lower wall
29
. The inner wall contains openings
16
preferably in the form of slots which are used to secure an anchor strap for fastening the frame of the roof scuttle to a curb on the roof. The openings may also be circular to accommodate anchor straps made from wire or rod. It is also contemplated herein that the frame can be secured to the curb by driving a fastener through the inner wall and connecting lower wall into the curb.
FIG. 4
shows a cross-sectional view of a frame member of a scuttle of the invention made from two sheets of metal bent to the desired configuration. The frame member shown generally as
45
comprises a single piece of sheet metal shown generally as
46
bent in a J-shaped configuration having a vertical inner wall
46
a
, a horizontal lower wall
46
b
and a slightly extending upward vertical wall
46
c
. The other piece of sheet metal shown generally as
47
is bent to form a downwardly extending portion
47
a
, a horizontal curb
47
b
, a vertical outer wall
47
c
, a horizontal apron flange
47
d
, a vertical flange
47
e
and an outwardly downwardly extending drip edge flange
47
f
. Sheet metal pieces
46
and
47
are secured together by welding or other means at contact points of the sheet metal pieces to form the frame shown in the figure. A short U-shaped support
48
is secured to the frame at points along the frame wall (typically at 12 inch intervals) to provide a spacer and to strengthen the frame. Rigid fiberglass insulation is usually in the interior of the frame.
FIG. 4A
shows the support spacer
48
. Openings
16
are provided in the inner wall
46
a
of the frame for accommodating anchor straps used to secure the frame to a roof curb. Openings are not needed but are preferred to facilitate securing the frame. Anchor straps can be secured to the frame and curb on-site by driving the fastener through the anchor strap and the frame. A pre-formed opening in the frame is preferred to secure the anchor strap.
A joiner frame
39
positioned below the lower wall
46
b
and apron
47
d
of the frame is shown in phantom. Such a frame is preferably used in shipping to prevent damage to the roof scuttle frame, apron and drip edge and has utility for framing the opening in the roof, to form a curb where one does not exist or where existent structure is not adequate to accommodate the roof scuttle or to facilitate connecting the roof scuttle to an existing roof hatch device with minimal effort and skill. The joint frame
39
may be constructed from wood, plastic, a composite, metal or any suitable material and may have insulating capability. The joiner frame
39
may be constructed with sealant or sealing capability via gaskets or other elastomeric device and may have the means to adjust the roof opening to provide a surface that is flat, plumb and square as is known by practitioners of the art for the purpose of accommodating the installation of the roof scuttle with minimal effort and skill.
FIG. 4B
shows another frame which may be used to make a roof scuttle of the invention. This frame is similar to the frame of
FIG. 4
but does not have apron
47
d
and vertical flange
47
e
. Other configurations such as a drip flange positioned on wall
47
c
, e.g., at mid point, may be used as will be appreciated by those skilled in the art with the proviso that the frame have a flat lower wall for positioning the frame on a curb. The flat lower wall of the frame is an important feature of the invention since it allows the roof scuttle to be positioned on any size curb as will be shown hereinbelow.
FIG. 4C
shows an extruded frame as numeral
70
. The frame has opposed vertical side walls
70
a
and
70
c
and opposed horizontal connecting walls
70
b
and
70
d
, an apron
70
e
, vertical flange
70
f
and drip edge flange
70
g
. An integral spacer is shown as
70
h.
While the thickness of the stock used to make the frames may vary widely, typically steel sheet will have a thickness up to about ¼ inch, e.g., between {fraction (1/16)} and ⅛ inch, and aluminum also up to about ¼ inch, e.g., {fraction (3/32)} inch.
FIG. 5
shows a schematic elevational view of the roof scuttle of the invention. The door
11
is hingedly mounted by hinge
13
to scuttle frame
12
. A spring lift mechanism
14
is rotably mounted at one end to the frame
12
by bracket
14
a
and is used to facilitate opening and closing the door of the roof scuttle. Frame
12
is shown as comprising an inner wall
19
, an outer wall
18
, connecting curb
17
and connecting lower wall
29
. Horizontal apron
20
, vertical flange
21
and drip edge flange
22
complete the frame.
Comparing the roof scuttle of the invention of
FIG. 5
to a conventional roof scuttle shown in
FIG. 5A
, the conventional roof scuttle comprises an inner wall
19
a
which has a 90° bend at the lower end thereof to form a nailing flange
23
. The upper portion of the roof scuttle has a curb
17
, an outer wall
18
, flange wall
20
, vertical wall
21
and drip edge flange
22
. A curb
18
a
completes the frame. A hinge
13
connects the frame to the door and a spring lift mechanism
14
is shown rotably connected to inner wall
19
a
by bracket
14
a.
Referring to
FIG. 5B
, the roof scuttle of
FIG. 5A
is shown installed on a roof wherein the nailing flange
23
is secured to roof
30
. Roof insulation is shown as numeral
31
. Three sheets of roofing material shown in composite as
32
are laid on the roof and the outer wall
18
a
of the frame to seal the frame. Ballast
33
is shown as part of the roofing material. An elongated filler piece may be used to hold the roofing material as described in U.S. Pat. No. 5,960,596, supra. It should be appreciated that the installation of this type roof scuttle requires a skilled worker to properly apply the roofing material to waterproof the scuttle.
FIG. 6
shows the installation of the roof scuttle
10
of the invention on a typical concrete curb
35
. The frame shown generally as
12
is positioned on the curb so that the lower horizontal wall
29
of the frame rests on the surface of the curb
35
and the apron
20
, flange
21
and drip edge flange
22
extend over the vertical wall of the curb. A sealant
34
is usually used between the top of the curb and the bottom wall
29
of the frame. One end of an anchor strap
36
is inserted in the opening in inner wall
19
of frame
12
and the other end of the anchor strap is secured by a bolt or other fastener
37
to the concrete curb
35
. This is an example of a horizontal mount.
It will be understood by those skilled in the art that if the concrete curb base has a thickness about the same as the width of the frame
12
, the anchor strap
36
may be placed in the opening in the frame and then positioned vertically and mounted by a bolt
37
to a vertical wall of the concrete curb. Such a vertical mount is shown in
FIG. 11B
for example.
FIG. 7
shows installation of a scuttle of the invention on an extra-wide concrete curb where the drip edge flange
22
would interfere with the lower wall
29
of the frame lying flat on the curb surface. The wooden frame
39
provided with the scuttle of the invention is secured to the upper surface of concrete curb
38
to form a curb. A sealant is typically used between the curb and frame. The lower wall
29
of frame
12
is then positioned on the wooden frame
39
and secured to the frame using an anchor strap
36
. A roofing material and/or sealant
34
are provided as needed on the wooden frame
39
consistent with good roofing practice.
FIG. 8
shows installation of a roof scuttle of the invention on a metal roof having a metal curb
40
. The lower wall
29
of the frame
12
is positioned on top of the metal frame
40
and anchor strap
36
is secured in the opening in the inner wall
19
and secured to the metal frame
40
by fastener
37
. A sealant
34
is provided between the lower wall
29
of the frame and the top of the metal curb.
FIG. 9
shows installation of a roof scuttle of the invention on a wood curb made on the job site. The wood curb
42
is secured to roof
44
and a triangular shaped cant
43
used to form an angle to conform to NRCA standards. A roofing material
41
is laid on the surface of the roof
44
and extends up the cant and wall of the wood curb
42
over the top of the curb and partly down the inner wall of the curb. This provides a waterproof seal for the wood curb. The lower wall
29
of the roof scuttle
12
of the invention is then positioned on top of the wood curb and roofing material and the frame
12
secured by anchor strap
36
to the inner wall
19
of frame
12
and wood curb
42
by screw
37
. A sealant
34
is typically used between the lower wall
29
of the frame and roofing material
41
.
FIG. 10
shows the retrofitting of the roof scuttle
10
of the invention on an existing roof scuttle curb. The cover of the old roof scuttle and all hardware has been removed leaving the frame of the roof scuttle shown as having inner wall
19
a
and horizontal nailing flange
23
and insulation
80
. As can be seen, roofing material
41
is still in place so that the roof seal has not been disturbed. A sealant
34
is used on top of the old roof scuttle curb and the lower wall
29
of the roof scuttle frame
12
of the invention is positioned on the curb and secured to the scuttle frame wall
19
and inner wall
19
a
of the curb by anchor strap
36
being inserted in the opening in frame
19
and the other end of the strap fastened to inner wall
19
a
by screw
37
.
FIGS. 11A
,
12
A and
13
A show exemplary anchor straps which may be used to secure the roof scuttle to the curb on the roof. Any suitable anchor strap may be used. In
FIG. 11A
, anchor strap
51
comprises a flat vertical portion
52
and a downward angled upper portion
54
. A hole
53
in flat portion
52
accommodates a screw or other fastener
55
. As shown in
FIG. 11B
, to use the anchor strap, the upper portion
54
is inserted in an opening
16
in the inner wall
19
of the frame and the lower portion secured to the roof curb
66
by fastener
55
. This type anchor strap is used for a vertical mount.
FIG. 12A
shows an anchor strap like that of
FIG. 11A
adapted for a horizontal mount. The anchor strap
61
comprises a middle vertical portion
62
, upper angled portion
63
and a horizontal portion
64
. An opening
65
accommodates a fastener such as a nail.
In
FIG. 12B
, the upper angled portion
63
of the anchor strap is positioned in opening
16
and the flat horizontal portion
64
secured to curb
67
.
Another anchor strap is shown as numeral
56
in FIGS.
13
A and
13
A′ and comprises a U-shape rod having a short leg
57
, U-shape
58
and off-set loop
59
. Loop
59
is secured to the curb using a fastener such as a screw. As seen in
FIG. 13B
, the short leg
57
is inserted in the opening
16
in the frame and the loop
59
secured to the roof curb in a vertical mount.
It will be appreciated by those skilled in the art that any type fastener may be used to secure the frame to the curb. With the above fastener, the angled leg
54
, for example, may be inserted upward in the frame opening and the flat portion
52
reformed when fastened to the curb to fit the curb.
While the present invention has been particularly described, in conjunction with a specific preferred embodiment, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. It is therefore contemplated that the appended claims will embrace any such alternatives, modifications and variations as falling within the true scope and spirit of the present invention.
Claims
- 1. A roof scuttle for enclosing a roof opening comprising:a plurality of elongate rectangular shaped frame members having a vertical outer wall and an opposed vertical inner wall and a connecting horizontal upper wall and a connecting horizontal lower wall and a downwardly and outwardly angled drip flange extending outwardly from the vertical outer wall and having an end which extends below the plane of the horizontal lower wall, which said frame members are connected together to form a rectangular scuttle frame, the scuttle frame having a front and a back and two opposed sides and which scuttle frame surrounds an opening on a roof to be covered by the roof scuttle and a raised curb surrounds the roof opening wherein the upper surface of the curb is above the roof surface; a joiner frame extending around the lower wall of the rectangular scuttle frame and which joiner frame forms the raised curb on which the lower wall is positioned or is used to protect the frame during shipping; a hinge; a door having a top, bottom and side edges, said door being hinged to the frame for motion of the door between an open position and a closed position; and wherein the lower wall of the frame member is positioned on the upper surface of the raised curb surrounding the roof opening and the vertical inner wall of the scuttle frame is secured to the curb.
- 2. The roof scuttle of claim 1 which frame member is formed from two pieces of sheet metal which are secured together.
- 3. The roof scuttle of claim 1 which is formed by extrusion.
- 4. A roof scuttle for enclosing a roof opening comprising:a plurality of elongate rectangular shaped frame members having a vertical outer wall and an opposed vertical inner wall which has openings therein to facilitate securing an anchor strap to the wall and a curb with a fastener and a connecting horizontal upper wall and a connecting horizontal lower wall and a downwardly and outwardly angled drip flange along the vertical outer wall, which said frame members are connected together to form a rectangular scuttle frame, the scuttle frame having a front and a back and two opposed sides which frame surrounds an opening in a roof to be covered by the roof scuttle and a raised curb surrounds the roof opening wherein the upper surface of the curb is above the roof surface; a hinge; a door having a top, bottom and side edges, said door being hinged to the frame for motion of the door between an open position and a closed position; and wherein the lower wall of the frame member is positioned on the upper surface of the raised curb surrounding the roof opening and the vertical inner wall of the scuttle frame is secured to the curb.
- 5. The roof scuttle of claim 4 wherein the openings are in the shape of slots.
- 6. The roof scuttle of claim 5 wherein the anchor strap is a flat strap having an angled upper portion for insertion in the frame opening.
- 7. The roof scuttle of claim 4 wherein the anchor strap is made from wire or rod.
- 8. A method for installing a roof scuttle to cover a roof opening comprising the steps of:providing a raised curb surrounding a roof opening to be enclosed by a roof scuttle the upper surface of the curb being above the roof surface; supplying a roof scuttle comprising: a plurality of elongate rectangular shaped frame members having a vertical outer wall and an opposed vertical inner wall and a connecting horizontal upper wall and a connecting horizontal lower wall and a downwardly and outwardly angled drip flange extending outwardly from the vertical outer wall and having an end which extends below the plane of the lower wall, which said frame members are connected together to form a rectangular scuttle frame, the scuttle frame having a front and a back and two opposed sides and which frame surrounds the opening in the roof to be covered by the roof scuttle; a hinge; and a door having a top, bottom and side edges, said door being hinged to the frame for motion of the door between an open position and a closed position; positioning the lower wall of the roof scuttle on the upper surface of the raised curb; and securing an anchor strap horizontally or vertically to the vertical inner wall of the scuttle frame and to the curb.
- 9. The method of claim 8 wherein the curb is metal.
- 10. The method of claim 8 wherein the curb is the existing curb from a roof scuttle to be replaced.
- 11. A method for installing a roof scuttle to cover a roof opening comprising the steps of:providing a raised curb surrounding a roof opening to be enclosed by a roof scuttle the upper surface of the curb being above the roof surface; supplying a roof scuttle comprising: a plurality of elongate rectangular shaped frame members having a vertical outer wall and an opposed vertical inner wall wherein the inner wall has openings to facilitate securing an anchor strap to the wall with a fastener and a connecting horizontal upper wall and a connecting horizontal lower wall and a downwardly and outwardly angled drip flange along the vertical outer wall, which said frame members are connected together to form a rectangular scuttle frame, the scuttle frame having a front and a back and two opposed sides and which frame surrounds the opening in the roof to be covered by the roof scuttle; a hinge; and a door having a top, bottom and side edges, said door being hinged to the frame for motion of the door between an open position and a closed position; positioning the lower wall of the roof scuttle on the upper surface of the raised curb; and securing the vertical inner wall of the scuttle frame to the curb using the anchor strap.
- 12. The method of claim 11 wherein the openings are slots.
- 13. The method of claim 12 wherein the anchor strap is a flat strap having an angled upper portion for insertion in the opening.
- 14. The method of claim 11 wherein the openings are circular.
- 15. The method of claim 14 wherein the anchor straps are made from wire or rod.
- 16. The method of claim 8 wherein the roof scuttle further comprises a joiner frame extending around the lower wall of the rectangular scuttle frame, the joiner frame being used to protect the scuttle frame during shipping or to form the raised curb on which the frame is secured wherein the lower wall of the roof scuttle frame is positioned on the upper surface of the joiner frame and the inner wall of the scuttle frame is secured to the curb formed by the joiner frame.
US Referenced Citations (13)