(1) Field of Invention
The present invention relates to a wrench, and more particularly, to a wrench with a stepless mechanism for receiving and turning a slideable shaft in a desired direction.
(2) Description of Related Art
Wrench mechanisms have generally included a spring and pawl arrangement where the spring-biased pawl engages teeth of a driven gear. The pawl is arranged such that it is cammed away from the gear teeth upon rotation in one direction, but forced to engage with the gear when turned in the other direction.
While the spring and pawl arrangement is effective, it suffers from several inherent problems. For example, because of its ratcheting mechanism, there is considerable drag and friction between moving parts such as the pawl and gear. The friction can result in gear wear or breakage. Additionally, there is a significant amount of opposite or backward rotation before the pawl wedges into the gear teeth to immobilize the gear. While the backward rotation may only be a few degrees, this may be objectionable in certain applications.
A stepless wrench largely overcomes these problems. U.S. Pat. No. 1,412,688, issued to Layton and Hopkins, teaches using a wrench with friction gripping rollers. When in use, the friction gripping rollers allow the wrench to freely rotate around a shaft in one direction, but bind on the shaft when turned in the other direction. Although such stepless wrenches previously devised solve several of the problems inherent in the spring and pawl arrangement, they also suffer from several problems. While a shaft may be easily inserted into the stepless wrench, there is little to keep it from sliding out. Additionally, the previous stepless wrenches only accept the shaft perpendicularly to the handle, precluding a user from fitting the wrench into tight spaces by accepting the shaft parallel with the handle.
In light of the shortcomings of current wrenches discussed above, it can be appreciated that there exists a continuing need for a new and improved stepless wrench, where an inserted shaft stays affixed with the wrench and where the handle can also be manufactured to operate parallel to the inserted shaft. In this regard, the present invention substantially fulfills this need.
The present invention relates to a wrench, and more particularly, to a universal stepless wrench with a stepless mechanism for receiving and turning a slideable shaft in a desired direction. The universal stepless wrench comprises a tool handle having a rotable receiving-portion. A first rotable is encased in the rotable receiving-portion of the tool handle, allowing the tool handle to rotate freely around an inserted slideable shaft in one direction, but to engage with and lock against the inserted slideable shaft when turned in an opposite direction. Additionally, a slideable shaft can be inserted into the first rotable, whereby when the slideable shaft is inserted, the first rotable allows the tool handle to freely rotate around the slideable shaft in one direction, but to engage with and lock against the slideable shaft when turned in the opposite direction, thereby rotating the slideable shaft.
Additionally, the universal stepless wrench further comprises an annular annular elastic cap having a central opening and covering a lip portion of the first rotable, where the slideable shaft is inserted through the annular elastic cap and into the first rotable.
In another aspect, the slideable shaft is a removable shaft.
In yet another aspect, the first rotable comprises a hollow cylinder with a plurality of recesses spaced around a circumference of the hollow cylinder. Rotary elements are included in each recess in the plurality of recesses. Furthermore, a bearing wall encases both the hollow cylinder and the rotary elements.
In another aspect, the plurality of recesses are wedge-shaped recesses.
Furthermore, the rotary elements are drawn-cup needle roller clutch bearings.
Additionally, the universal stepless wrench further comprises an axial protector on at least one end of the first rotable, thereby helping with an axial load. The axial protector is selected from a group consisting of bushings and bearings.
In another aspect, the slideable shaft includes at least one notch. The at least one notch runs around a circumference, perpendicularly to a length of the slideable shaft. When the slideable shaft is inserted through the annular elastic cap, the annular elastic cap engages with the notch in order to adjustably hold the slideable shaft in place.
In yet another aspect, the slideable shaft has both a socket-receiving end and a bit-receiving end.
Furthermore, the tool handle operates perpendicularly to an inserted slideable shaft.
In another aspect, the tool handle operates parallel to an inserted slideable shaft.
In another aspect, the universal stepless wrench further comprises a second rotable encased in the rotable receiving-portion of the tool handle, where the second rotable is positioned opposite the first rotable such that the first rotable allows for rotation in a first direction, while the second rotable allows for rotation in a second direction.
Additionally, the slideable shaft further comprises a raised section, where the raised section is engageable with at least one of the first and second rotables.
In yet another aspect, each of the first rotable and the second rotable comprise a hollow cylinder with a plurality of recesses spaced around a circumference of the hollow cylinder. Rotary elements are included in each recess in the plurality of recesses and a bearing wall encases both the hollow cylinder and the rotary elements.
Additionally, the plurality of recesses are wedge-shaped recesses and the rotary elements are drawn-cup needle roller clutch bearings.
In another aspect, the universal stepless wrench further comprises an axial protector on at least one end of the first rotable and the second rotable, thereby helping with an axial load. The axial protector is selected from a group consisting of bushings and bearings.
Finally, as can be appreciated by one in the art, the present invention is not limited to the apparatus described herein, but also includes a method for forming and using the same.
The nature of the universal stepless wrench described herein will be readily apparent from the description below, taken in conjunction with the following drawings, in which:
The present invention relates to a wrench, and more particularly, to a wrench with a stepless mechanism for receiving and turning a notched shaft in a desired direction.
The following description, taken in conjunction with the referenced drawings, is presented to enable one of ordinary skill in the art to make and use the invention. Various modifications will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to a wide range of aspects. Thus, the present invention is not intended to be limited to the aspects presented, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. Furthermore it should be noted that unless explicitly stated otherwise, the figures included herein are illustrated diagrammatically and without any specific scale, as they are provided as qualitative illustrations of the concept of the present invention.
Additionally, an annular elastic cap 108 having a central opening 109 is attached with the universal stepless wrench 100 such that the annular elastic cap 108 covers a lip portion 110 of the first rotable 106. The annular elastic cap 108 may be constructed of any suitably elastic material, a non-limiting example of which includes rubber. A slideable shaft 111 may be inserted through the central opening 109 in the annular elastic cap 108 and into the first rotable 106. The slideable shaft 111 may be constructed of any suitably durable material, a non-limiting example of which includes metal. The slideable shaft 111 slides in a direction to be moved through the first rotable 106. For example, it may be removed from the first rotable 106 altogether. The slideable shaft 111 may include at least one notch 112. The notch 112 may be any suitable size or shape to engage the annular elastic cap 108. For example, the notch 112 may run around a circumference and perpendicularly to of a length of the slideable shaft 111. When the slideable shaft 111 is inserted through the annular elastic cap 108, the annular elastic cap 108 engages with the notch 112 in order to adjustably hold the slideable shaft 111 in place.
The slideable shaft 111 has an end portion 114 that may include a fitting. The fitting may be any suitable size or shape to be engaged with another object, non-limiting examples of which include a square socket fitting, a Phillips fitting, and a hex fitting.
The tool handle 102 may be positioned in any suitable way to operate an inserted slideable shaft 111. For example, the tool handle 102 may be positioned such that it operates parallel to an inserted slideable shaft 111. Alternatively, and as shown in the particular view presented in
In order to rotate the slideable shaft 111 in an opposite direction, the tool handle 102 may be removed from the slideable shaft 111 and simply turned over. Once the slideable shaft 111 is re-inserted into the tool handle 102 from an opposite side 202, the tool handle 102 can then be turned to rotate the slideable shaft 111 in the opposite direction.
Additionally, both the slideable shaft 111 and the tool handle 102 include angle markings 204. The angle markings 204 allow a user to determine to what degree or angle the slideable shaft 111 has been turned. The angle markings 204 may located at any suitable location to allow a user to compare the angle markings 204 on the slideable shaft 111 with the angle markings 204 on the tool handle 102, non-limiting examples of which include being along the sides of the slideable shaft 111 and along the top and sides of the tool handle 102. For example, the slideable shaft 111 may simply have a line marked thereon, that can be compared to a plurality of markings on the tool handle 102, where the markings on the tool handle include an angle degree corresponding to each marking.
As is the case with the previous aspect, the slideable shaft 111 can be removed from the tool handle 302. Once removed and re-inserted in the opposite side 202 of the tool handle 302, the slideable shaft 111 can be turned in another direction.
Additionally, both the slideable shaft 111 and the tool handle 302 include angle markings 400. The angle markings 400 allow a user to determine to what degree or angle the slideable shaft 111 has been turned. The angle markings 400 may located at any suitable location to allow a user to compare the angle markings 400 on the slideable shaft 111 with the angle markings 400 on the tool handle 302, non-limiting examples of which include being along the sides of the slideable shaft 111 and along the top and sides of the tool handle 302. For example, the slideable shaft 111 may simply have a line marked thereon, that can be compared to a plurality of markings on the tool handle 302, where the markings on the tool handle include an angle degree corresponding to each marking.
Engaging with the hollow cylinder 500 is a bearing wall 506. The bearing wall 506 is pressed into the rotable receiving-portion of the tool handle. The bearing wall 506 may be an integral part of the first rotable 106, or alternatively, the first rotable 106 may not have a bearing wall 506, where the bearing wall 506 is incorporated into the first rotable receiving portion.
Additionally, an axial protector 507 may be added to at least one end 508 of the first rotable 106, thereby helping with the axial load and extending the functional life of the first rotable 106. The axial protector 507 may be any suitable mechanism or device for helping alleviate pressures of an axial load, non-limiting examples of which include bushings and bearings.
Inserted through both the first rotable 106 and the second rotable 802 is a slideable shaft 804. The slideable shaft 804 may be constructed of any suitably durable material, a non-limiting example of which includes metal. Additionally, the slideable shaft 804 has an end portion 805 that may include a fitting. The fitting may be any suitable size or shape to be engaged with another object, non-limiting examples of which include a square socket fitting, a Phillips fitting, and a hex fitting.
In this aspect, the slideable shaft 804 has a shaft diameter 806 and further includes a raised section 808 with a raised section diameter 810, where the raised section diameter 810 is greater than the shaft diameter 806. The raised section diameter 810 is such that the raised section 808 may engage with the rotables.
When the raised section 808 is engaged with only the first rotable 106, the tool handle 102 may rotate freely around the slideable shaft 804 in a first direction 812, but engage with and lock against the slideable shaft 804 when turned in a second direction 814. When the tool handle 102 is moved in a locked second direction 814, the slideable shaft 804 is rotated in a second direction 814, thereby rotating a socket or other suitable object.
When the raised section 808 is engaged with only the second rotable 802, the tool handle 102 may rotate freely around the slideable shaft 804 in a second direction 814, but engage with and lock against the slideable shaft 804 when turned in a first direction 812. When the tool handle 102 is moved in a locked first direction 812, the slideable shaft 804 is rotated in a first direction 812, thereby rotating a socket or other suitable object.
When the raised section 808 is engaged with both the first rotable 106 and the second rotable 802, the tool handle 102 may not rotate freely around the slideable shaft 804 in either the first direction 812 or the second direction 814, but rather engages with and locks against the slideable shaft 804 when turned in either direction. When the raised section 808 is engaged with both rotables, the tool handle 102 may be moved to rotate the slideable shaft 804 in either direction, thereby rotating a socket or other suitable object.
In order to ensure that the slideable shaft 804 remains inserted through both rotables, a pair of shaft fasteners 816 are attached with the slideable shaft 804. The shaft fasteners 816 may be any suitable mechanisms or devices for fastening one object with another. The shaft fasteners 816 are attached with the slideable shaft 804 such that one is attached on each side of the shaft-receiving portion 104. Furthermore, the shaft fasteners 816 are attached at a position along the slideable shaft 804 to allow movement of the slideable shaft 804. The movement is such that the raised section 808 can be slid between being engaged with the first rotable 106 to being engaged with the second rotable 802.
Additionally, both the slideable shaft 804 and the tool handle 102 include angle markings 1200. The angle markings 1200 allow a user to determine to what degree or angle the slideable shaft 804 has been turned. The angle markings 1200 may located at any suitable location to allow a user to compare the angle markings 1200 on the slideable shaft 804 with the angle markings 1200 on the tool handle 102, non-limiting examples of which include being along the sides of the slideable shaft 804 and along the top and sides of the tool handle 102. For example, the slideable shaft 804 may simply have a line marked thereon, that can be compared to a plurality of markings on the tool handle 102, where the markings on the tool handle include an angle degree corresponding to each marking.
This application is a non-provisional application, claiming the benefit of priority to provisional application No. 60/523,055, filed in the United States on Nov. 17, 2003, and titled “Universal Stepless Wrench”.
Number | Date | Country | |
---|---|---|---|
60523055 | Nov 2003 | US |