The present disclosure relates to a design and method of use of a canopy with a valance, and more specifically, a universal stock canopy with a press in valance polyrod.
An awning is a welcome addition to a house, recreational vehicle, or other dwelling. The awning typically provides increased enjoyment of an outdoor area surrounding the dwelling. The awning can cast a shaded area that creates an escape from direct sunlight, thereby providing a space in which an occupant of the dwelling may relax. The shaded area created by the awning contributes to the relaxation of the occupant in that there is a perceived decrease in temperature and thus, generally more comfort. The awning also advantageously protects occupants underneath from precipitation. Further, awnings, particularly awnings with valances, increase an attractiveness of the house, recreational vehicle, or dwelling to which it is attached.
Known awning structures generally consist of a base that is permanently affixed to the dwelling, and a canopy that is removably attached to the base, as well as a valance, coupled thereto. Conventional awning structures are discussed in detail further in U.S. Pat. No. 6,971,433 assigned to Carefree/Scott Fetzer Company. U.S. Pat. No. 6,971,433 is incorporated herein by reference in its entirety for all purposes.
Illustrated in
The valance 4 is attached to the polyrod 4a by sewing, application of an adhesive, or combination thereof around the entire circumference of the polyrod. The canopy 3 is attached to the polyrod 4a by sewing, application of an adhesive, or combination thereof around the entire circumference of the polyrod. When assembled (e.g., the canopy 6 and the valance 4 are attached to the roll tube 2), the roll tube 2 comprises an exposed portion 5 that is unsightly.
Illustrated in
One example embodiment of the present disclosure comprises a canopy assembly comprising a canopy, a roll bar, and a flexible polyrod. The canopy comprises a canopy section, a rod section, and a valance section, wherein the canopy section is between a first polyrod, coupled to the canopy at a location spaced between a distal end and a proximal end of the canopy, and a second polyrod, coupled to the distal end of the canopy. The rod section is separated from the canopy section by the first polyrod. The roll bar comprises first and second channels extending longitudinally from a first end to a second end of the roll bar. The first channel extends parallel to the second channel. The first polyrod, fixedly encircled by portions of the canopy section and the rod section, is housed within the first channel to maintain a position of the canopy section relative to the roll bar. The second polyrod, fixedly encircled by a portion of the canopy section, is housed within a canopy rail to attach the canopy to a support structure. The flexible polyrod, non-fixedly and at least partially encircled by portions of the rod section and the valance section, is housed within the second channel to maintain a position f the valance section and the rod section relative to the roll bar.
Another example embodiment of the present disclosure comprise a method of assembly of a canopy assembly kit. The method comprises providing a canopy coupled to a first polyrod. The first polyrod for laterally sliding into a first channel of a roll bar to secure the canopy relative to the first channel. The first channel extends longitudinally from a first end to a second end of the roll bar. A canopy section of the canopy is on a first side of the first polyrod and a rod section of the canopy is on a second side of the first polyrod. The method further comprises providing a flexible polyrod for aligning with a second channel with the roll section of the canopy between the flexible polyrod and the second channel, wherein the second channel extends parallel to the first channel from the first end to the second end of the roll bar and axially pressing the flexible polyrod and the roll section into the second channel. The flexible polyrod secures the canopy relative to the second channel to form a valance section of the canopy on a second side of the flexible polyrod, where the roll section is on a first side of the flexible polyrod.
In yet another example embodiment of the present disclosure a canopy assembly comprises a canopy comprising a canopy section, a rod section, and a valance section. Wherein the canopy section is between a first polyrod coupled to the canopy at a location spaced between a distal end and a proximal end of the canopy and a second polyrod coupled to the distal end of the canopy. Further, wherein the rod section is separated from the canopy section by the first polyrod. The canopy assembly additionally comprises a roll tube comprising first and second channels extending longitudinally from a first end to a second end of the roll tube. The first channel extending parallel to the second channel, wherein the first polyrod, fixedly encircled by portions of the canopy section and the rod section, is housed within the first channel to maintain a position of the canopy section relative to the roll tube. Additionally, wherein the second polyrod, fixedly encircled by a portion of the canopy section, is housed within a canopy rail to attach the canopy to a support structure. A flexible polyrod is non-fixedly and at least partially encircled by portions of the rod section and the valance section. The flexible polyrod is housed within the second channel to maintain a position of the valance section and the rod section relative to the roll tube. Wherein the flexible polyrod comprises a flexible diameter and the second channel comprises a channel opening width, wherein the flexible diameter is greater than the channel opening width, and wherein with the application of an axial force over a force threshold the flexible polyrod diameter compresses to comprise a diameter less than or equal to the channel opening width.
The foregoing and other features and advantages of the present disclosure will become apparent to one skilled in the art to which the present invention relates upon consideration of the following description of the invention with reference to the accompanying drawings, wherein like reference numerals refer to like parts unless described otherwise throughout the drawings and in which:
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of embodiments of the present disclosure.
The apparatus and method components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
Referring now to the figures generally wherein like numbered features shown therein refer to like elements throughout unless otherwise noted. The present disclosure relates to a design and method of use of a canopy with a valance, and more specifically, a universal stock canopy with a press in valance polyrod.
In the illustrated example embodiment of
In one example embodiment, the canopy 16 is connected to the roll tube 12 by a first polyrod 15. The first polyrod 15 is coupled to the canopy 16 with adhesive and/or stitching, such that the first polyrod is fixedly encircled by the canopy 16. In particular, the first polyrod 15 is encircled by a portion of a canopy section 16a and a rod portion 16c of the canopy 16, for example by forming a first loop 15a around the first polyrod. As best seen in the illustrated embodiment of
The first polyrod 15 is laterally inserted (e.g., inserted parallel to a lateral axis LA) into a first end 12d of a first channel 12a of the roll tube 12, the first channel 12a extends the width of the roll tube. In one example embodiment, the first polyrod 15 is inserted at a first end 11 of the roll tube 12 into the first channel 12a and slid along inside the first channel toward a second end 19 of the first channel with the attached canopy 16 protruding out a first channel opening 13a (see
In one example embodiment, the first channel 12a, a second channel 12b, and a third channel 12c are radially spaced from one another relative to a central axis of the roll tube 12 and extend from the first end 11 to the second end 19 of the roll tube. In the illustrated embodiment, the first, second, and third channels 12a-12c are parallel to the lateral axis LA. In an example embodiment of
As shown in the illustrated example embodiments of
In one example embodiment, the flexible polyrod 18 is housed within the second channel 12b. The flexible polyrod 18 extends one of the width of the canopy 16 or longer (or possibly shorter). In the illustrated example embodiment of
As illustrated in
The flexible polyrod 18 is laterally aligned with the second channel 12b with the roll section 16c of the canopy 16 between the flexible polyrod and the second channel (see
After insertion into the second channel 12a, the flexible polyrod 18 expands to its initial shape, thus frictionally coupling the canopy 16 to the roll tube 12 to form the valance section 16b (see
In one example embodiment, an outer surface 27 of the rod section 16c is not in contact with an outer surface 29 of the valance section 16a when the canopy is unfurled. In this example embodiment, a portion 19 of the flexible polyrod 18 is exposed while the flexible polyrod is housed within the second channel 12b and supports the canopy 16. In an alternative example embodiment, when the rod 18 is installed within the channel 12b, the rod is completely covered by the overlap of the rod section 16c and valance section 16b of the canopy 16, eliminating any gap G.
Turning to
The addition of the flexible polyrod 18 increases the ease of installation of a new canopy, as merely two polyrods have to be slid into channels, rather than three. The canopy 16 is more aesthetically pleasing, as compared to a two-piece canopy (see 1A-1B) as the roll tube 12 lacks the exposed portion 5. Further, because the flexible polyrod 18 is not coupled to the canopy 16, the canopy can be installed on various roll tubes having different diameters and spacing between channels. Whereas, the addition of the third polyrod 7b coupled to the canopy 3 (see
Although various embodiments of this invention have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this invention. All directional references (e.g., proximal, distal, upper, lower, upward, downward, left, right, lateral, front, back, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present invention, and do not create limitations, particularly as to the position, orientation, or use of the invention. Connection references (e.g., attached, coupled, connected, and joined) are to be construed broadly and may include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the basic elements of the invention as defined in the following claims.
In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the disclosure as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The disclosure is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
Moreover in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” “has”, “having,” “includes”, “including,” “contains”, “containing” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a”, “has . . . a”, “includes . . . a”, “contains . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein. The terms “substantially”, “essentially”, “approximately”, “about” or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art. In one non-limiting embodiment the terms are defined to be within for example 10%, in another possible embodiment within 5%, in another possible embodiment within 1%, and in another possible embodiment within 0.5%. The term “coupled” as used herein is defined as connected or in contact either temporarily or permanently, although not necessarily directly and not necessarily mechanically. A device or structure that is “configured” in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
To the extent that the materials for any of the foregoing embodiments or components thereof are not specified, it is to be appreciated that suitable materials would be known by one of ordinary skill in the art for the intended purposes.
The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
The following application claims priority under 35 U.S.C. 119(e) to co-pending U.S. Provisional Patent Application Ser. No. 62/414,982 filed Oct. 31, 2016 entitled UNIVERSAL STOCK CANOPY. The above-identified application from which priority is claimed is incorporated herein by reference in its entirety for all purposes.
Number | Date | Country | |
---|---|---|---|
62414982 | Oct 2016 | US |